HEATSINK WITH INCREASED AIR FLOW

Abstract

The invention relates to a heatsink for transferring heat from one or more electrical devices to a heat transfer medium. The heatsink includes a plurality of fins arranged on a frontside of the heatsink. The plurality of fins includes a first group of fins extending in a first planar direction and a second group of fins extending in a second planar direction angled in relation to the first planar direction. For example, the first group of fins may extend from the bottom to the top of the heatsink, while the second group of fins may extend from the first group of fins to the sides of the heatsink. In this way, the sides of the heatsink can be used as air outlets and the airflow through the heatsink can be increased.

Claims

1. A heatsink (100) attachable or attached to one or more electrical devices for transferring heat from the one or more electrical devices to a heat transfer medium, the heatsink (100) comprising a plurality of fins arranged on a frontside (102) of the heatsink (100), wherein the plurality of fins comprises a first group of fins (122a, 122b, . . . , 122n) and a second group of fins (124a, 124b, . . . , 124n), wherein the fins in the first group of fins (122a, 122b, . . . , 122n) extend in a first planar direction (D1) of the frontside (102); and the fins in the second group of fins (124a, 124b, . . . , 124n) extend in a second planar direction (D2) of the frontside (102), wherein the second planar direction (D2) is angled in relation to the first planar direction (D1).

2. The heatsink (100) according to claim 1, wherein the first group of fins (122a, 122b, . . . , 122n) are arranged along a line (L) of the frontside (102) extending from a top end (106) of the heatsink (100) to a bottom end (108) of the heatsink (100), and the second group of fins (124a, 124b, . . . , 124n) extend towards sides (110a, 110b) of the heatsink (100).

3. The heatsink (100) according to claim 2, wherein the second group of fins (124a, 124b, . . . , 124n) comprises a first subgroup of fins and a second subgroup of fins, wherein the fins in the first subgroup of fins extend from the first group of fins (122a, 122b, . . . , 122n) towards a first side (110a) of the heatsink (100), and the fins in the second subgroup of fins extend from the first group of fins (122a, 122b, . . . , 122n) towards a second side (110b) of the heatsink (100) arranged opposite to the first side (110a).

4. The heatsink (100) according to claim 3, wherein the first subgroup of fins and the second subgroup of fins include the same number of fins.

5. The heatsink (100) according to claim 3, wherein one or more fins in the first subgroup of fins extend from and is aligned with one or more corresponding fins in the second subgroup of fins.

6. The heatsink (100) according to claim 2, wherein the first group of fins (122a, 122b, . . . , 122n) comprises a third subgroup of fins partially extending from the top end (106) to the bottom end (108), or vice versa.

7. The heatsink (100) according to claim 6, wherein a length of a fin in the third subgroup of fins is dependent on a distance to a side (110a, 110b) of the heatsink (100).

8. The heatsink (100) according to claim 7, wherein the length increases or decreases depending on the distance to the side (110a, 110b) of the heatsink (100).

9. The heatsink (100) according to claim 6, wherein one or more fins in the first group of fins (122a, 122b, . . . , 122n) are aligned with one or more corresponding fins in the second group of fins (124a, 124b, . . . , 124n).

10. The heatsink (100) according to claim 9, wherein the one or more fins in the first group of fins (122a, 122b, . . . , 122n) and the one or more corresponding fins in the second group of fins (124a, 124b, . . . , 124n) are formed as common fins.

11. The heatsink (100) according to claim 9, wherein there is a gap between the one or more fins in the first group of fins (122a, 122b, . . . , 122n) and the one or more corresponding fins in the second group of fins (124a, 124b, . . . , 124n).

12. The heatsink (100) according to claim 6, wherein one or more fins in the first group of fins (122a, 122b, . . . , 122n) are non-aligned with one or more corresponding fins in the second group of fins (124a, 124b, . . . , 124n).

13. The heatsink (100) according to claim 2, wherein the first group of fins (122a, 122b, . . . , 122n) comprises a fourth subgroup of fins fully extending from the top end (106) to the bottom end (108), or vice versa.

14. The heatsink (100) according to claim 1, wherein the second planar direction (D2) is angled in relation to the first planar direction (D1) with an angle (λ, λ′) having a value between 0 to 90 degrees.

15. A cooling device (200) comprising: a heatsink (100) according to claim 1, and one or more electrical devices attached at a backside (104) of the heatsink (100).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The appended drawings are intended to clarify and explain different embodiments of the invention, in which:

[0047] FIGS. 1a-c show a prior art heatsink;

[0048] FIGS. 2a-b show a heat sink according to an embodiment of the invention;

[0049] FIGS. 3a-b show a heat sink according to an embodiment of the invention;

[0050] FIGS. 4a-c show a first group of fins and a second group of fins according to an embodiment of the invention

[0051] FIGS. 5a-b show a heat sink according to an embodiment of the invention;

[0052] FIGS. 6a-b show a heat sink according to an embodiment of the invention;

[0053] FIG. 7 shows air flow through a heatsink according to an embodiment of the invention;

[0054] FIG. 8 shows a cooling device according to an embodiment of the invention; and

[0055] FIGS. 9a-d show shapes of a heat sink according to embodiments of the invention.

DETAILED DESCRIPTION

[0056] In some conventional heatsinks for NCC, the fins are designed to optimize air intake from the bottom of the heatsink and to utilize the top of the heatsink as an air outlet. The fins of a conventional heatsink for NCC are hence typically straight and extend from the bottom to the top of the heatsink. FIGS. 1a-c show a conventional heatsink where the fins extend along the length 1 of the heatsink. The fins are arranged on a front side of the heatsink, as shown in FIGS. 1a-b. Electronic devices to be cooled by the heatsink are arranged on a backside of the heatsink, as shown in FIG. 1c. The electronic devices may e.g. be attached to a printed circuit board (PCB) which in turn is attached or in contact with the heatsink.

[0057] For a heatsink that is rectangular and tall, meaning that the length 1 is substantially larger than the width w, a higher airflow will enter the heatsink from the front than from the bottom. The inventors when studying conventional heatsinks have concluded that conventional heatsinks does not utilize the air available from the front of the heatsink and are hence not optimized for rectangular and tall heatsinks. To maximize the potential of using the air available at the front of the heatsink, there need to be a balance between air inlets and air outlets. If both the bottom and the front of the heatsink is being used as air inlets, the top of the heatsink as an air outlet is not enough. Therefore, further air outlets need to be provided in the heatsink.

[0058] An objective of the invention is therefore to improve the design of the fins of a heatsink to optimize air inlets and air outlets such that the airflow through the heatsink can be improved. In this respect a design is provided where e.g. the sides of the heatsink can be opened up and used as air outlets.

[0059] FIGS. 2a-b shows a heatsink 100 for transferring heat from one or more electrical devices to a heat transfer medium according to an embodiment of the invention. The heat transfer medium may be air but is not limited thereto. The heatsink 100 is attachable or attached to the one or more electrical devices (not shown in FIGS. 2a-b). The heatsink 100 comprises a plurality of fins arranged on a frontside 102 of the heatsink 100. The frontside 102 of the heatsink 100 may be planar and thus defines a plane with a surface upon which the plurality of fins is arranged. In a conventional way, the plurality of fins may be attached or formed integral with the frontside 102 of the heat sink 100. Furthermore, each fin of the plurality of fins may in non-limiting embodiments be arranged essentially perpendicular to the plane of the frontside 102, i.e. have an extension in a direction which is essentially perpendicular to the plane of the frontside 102. The extension of each fin in the direction essentially perpendicular to the plane of the frontside 102 can be seen as the height of fin.

[0060] The plurality of fins comprises a first group of fins 122a, 122b, . . . , 122n and a second group of fins 124a, 124b, . . . , 124n. The fins in the first group of fins 122a, 122b, . . . , 122n extend in a first planar direction D1 of the frontside 102. The first planar direction D1 is a direction in the plane of the frontside 102. Thus, the fins in the first group of fins 122a, 122b, . . . , 122n has an extension in the first planar direction D1 along the plane defined by the frontside 102. The fins in the second group of fins 124a, 124b, . . . , 124n extend in a second planar direction D2 of the frontside 102. The second planar direction D2 is also a direction in the plane of the frontside 102. Thus, the fins in the second group of fins 124a, 124b, . . . , 124n has an extension in the second planar direction D2 along the plane defined by the frontside 102. The second planar direction D2 is angled in relation to the first planar direction D1, as shown in FIGS. 2a-b.

[0061] According to embodiments of the invention the second planar direction D2 is angled in relation to the first planar direction D1 with an angle λ having a value between 0 to 90 degrees. The angle λ may further in embodiments have a value between 30 to 45 degrees. In the embodiment shown in FIGS. 2a-b, the angle λ between the first planar direction D1 and the second planar direction D2 has a value of approximately 45 degrees.

[0062] The distance between the fins, sometimes referred to as the pitch, may be different or the same both within one group of fins and between groups of fins. For example, the distance between the fins in the first group of fins 122a, 122b, . . . , 122n may be different or the same as the distance between the fins in the second group of fins 124a, 124b, . . . , 124n.

[0063] With reference to FIG. 2b, the first group of fins 122a, 122b, . . . , 122n may be arranged along a line L of the frontside 102 extending from a top end 106 of the heatsink 100 to a bottom end 108 of the heatsink 100. Furthermore, the second group of fins 124a, 124b, . . . , 124n may extend towards sides 110a, 110b of the heatsink 100.

[0064] Furthermore, the second group of fins 124a, 124b, . . . , 124n may comprise a first subgroup of fins S1 and a second subgroup of fins S2. The fins in the first subgroup of fins S1 extend from the first group of fins 122a, 122b, . . . , 122n towards a first side 110a of the heatsink 100 and the fins in the second subgroup of fins S2 extend from the first group of fins 122a, 122b, . . . , 122n towards a second side 110b of the heatsink 100 arranged opposite to the first side 110a.

[0065] Thus, the first group of fins 122a, 122b, . . . , 122n may in some embodiments be arranged between the first subgroup of fins S1 and the second subgroup of fins S2 comprised in the second group of fins 124a, 124b, . . . , 124n, as shown in FIG. 2b. The first subgroup of fins S1 and the second subgroup of fins S2 may include the same number of fins. However, the first subgroup of fins S1 and the second subgroup of fins S2 may in some embodiments instead include different number of fins without deviating from the scope of the invention.

[0066] In the embodiment shown in FIGS. 2a-b, all the fins in the first group of fins 122a, 122b, . . . , 122n fully extend from the top end 106 to the bottom end 108 of the heatsink 100. However, the first group of fins 122a, 122b, . . . , 122n may comprise a subgroup of fins which only partially extends from the top end 106 to the bottom end 108 of the heat sink 100, or vice versa. For example, the first group of fins 122a, 122b, . . . , 122n may comprise a third subgroup of fins partially extending from the top end 106 to the bottom end 108, or vice versa. A length of a fin in the third subgroup of fins may dependent on a distance to a side 110a, 110b of the heatsink 100. For example, the length may increase or decrease depending on the distance to the side 110a, 110b of the heatsink 100.

[0067] FIGS. 3a-b shows a heatsink 100 according to an embodiment where the first group of fins 122a, 122b, . . . , 122n comprises a third subgroup of fins S3. In the embodiment shown in FIGS. 3a-b, the fins in the third subgroup of fins S3 partially extend from the bottom end 108 of the heatsink 100, while the rest of the fins in the first group of fins 122a, 122b, . . . , 122n fully extend from the bottom end 108 to the top end 106 of the heatsink 100. The length of the fins in the third subgroup of fins S3 depends on the distance to the side 110a; 110b of the heatsink 100 such that the length of the fins in the third subgroup of fins S3 decreases when the distance to the side 110a; 110b of the heatsink 100 decreases.

[0068] In the embodiment shown in FIGS. 3a-b, the first group of fins 122a, 122b, . . . , 122n further comprises a fourth subgroup of fins S4 fully extending from the top end 106 to the bottom end 108, or vice versa. The third subgroup of fins S3 is arranged on both sides of the fourth subgroup of fins S4, i.e. both towards the first side 110a and the second side 110b of the heatsink 100. Thus, the length of some fins in the third subgroup of fins S3 decreases when the distance to the first side 110a of the heatsink 100 decreases, while the length of some fins in the third subgroup of fins S3 decreases when the distance to the second side 110b of the heatsink 100 decreases.

[0069] In some areas on the frontside 102 of the heatsink 100, one or more fins from the first group of fins 122a, 122b, . . . , 122n may meet one or more fins in the second group of fins 124a, 124b, . . . , 124n due to the different extension directions of the first group of fins 122a, 122b, . . . , 122n and the second group of fins 124a, 124b, . . . , 124n. Further details related to such areas will now be described with reference to FIGS. 4a-c. The area may e.g. correspond to the area A indicated in FIG. 3a.

[0070] FIGS. 4a-c shows transitions from one or more fins in the first group of fins 122a, 122b, . . . , 122n to one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n according to different embodiments. In FIG. 4a, the one or more fins in the first group of fins 122a, 122b, . . . , 122n are aligned with the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n. Furthermore, the one or more fins in the first group of fins 122a, 122b, . . . , 122n and the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n are formed as common fins, e.g. by folding or extrusion. The one or more fins in the first group of fins 122a, 122b, . . . , 122n and the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n may e.g. be attached to each other or be formed integral with each other. Thus, there is no gap between the one or more fins in the first group of fins 122a, 122b, . . . , 122n and the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n. The common fins can conduct heat and hence allows heat to be transferred between the first group of fins 122a, 122b, . . . , 122n and the second group of fins 124a, 124b, . . . , 124n.

[0071] FIG. 4b shows an embodiment where the one or more fins in the first group of fins 122a, 122b, . . . , 122n are still aligned with the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n but where there is a gap between the one or more fins in the first group of fins 122a, 122b, . . . , 122n and the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n. In this embodiment, heat transfer between the first group of fins 122a, 122b, . . . , 122n and the second group of fins 124a, 124b, . . . , 124n can be avoided.

[0072] In the embodiment shown in FIG. 4c, the one or more fins in the first group of fins 122a, 122b, . . . , 122n are non-aligned with the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n. Thus, there is a gap between the one or more fins in the first group of fins 122a, 122b, . . . , 122n and the one or more corresponding fins in the second group of fins 124a, 124b, . . . , 124n. With non-aligned fins the boundary layer is broken and hence a higher heat flux from the fins to the air can be achieved.

[0073] FIGS. 5a-b show a heatsink 100 according to embodiments where the first group of fins 122a, 122b, . . . , 122n comprises a third subgroup of fins S3 and the second group of fins 124a, 124b, . . . , 124n comprises a first subgroup of fins S1 and a second subgroup of fins S2. In the embodiment shown in FIGS. 5a-b, the fins in the third subgroup of fins S3 partially extends from the top end 106 of the heatsink 100. The first group of fins 122a, 122b, . . . , 122n does not comprise any fourth subgroup of fins S4 fully extending from the top end 106 to the bottom end 108 of the heat sink 100. This means that some fins in the first subgroup of fins S1 partly extend from the first group of fins 122a, 122b, . . . , 122n towards the first side 110a of the heatsink 100, while some fins in the first subgroup of fins S1 partly extend from the second subgroup of fins S2 towards the first side 110a of the heatsink 100. In a similar way, some fins in the second subgroup of fins S2 partly extend from the first group of fins 122a, 122b, . . . , 122n towards the second side 110b of the heatsink 100, while some fins in the second subgroup of fins S2 partly extend from the first subgroup of fins S1 towards the second side 110b of the heatsink 100. Thus, one or more fins in the first subgroup of fins S1 may in some embodiments extend from and may be aligned with one or more corresponding fins in the second subgroup of fins S2.

[0074] In the above described embodiments of the invention both the first subgroup of fins S1 and the second subgroup of fins S2 in the second group of fins 124a, 124b, . . . , 124n extend in the second planar direction D2 with the same value of the angle λ in relation to the first planar direction D1. However, the first subgroup of fins S1 and the second subgroup of fins S2 in the second group of fins 124a, 124b, . . . , 124n may in embodiments be arranged with different angles in relation to the first planar direction D1. FIGS. 6a-b show a heatsink 100 according to such an embodiment. With reference to FIGS. 6a-b, the fins in the second subgroup of fins S2 extends in the second planar direction D2, while the first subgroup of fins S1 extends in another second planar direction D2′. The second planar direction D2 is angled in relation to the first planar direction D1 with the angle λ and the other second planar direction D2′ is angled in relation to the first planar direction D1 with another angle λ′ different from the angle λ. Any of the angles λ, λ′ may have a value between 0 to 90 degrees. Any of the angles λ, λ′ may further in some embodiment have a value between 30 to 45 degrees.

[0075] FIG. 7 illustrates the airflow through a heatsink 100 according to an embodiment of the invention. The plurality of fins of the heatsink 100 shown in FIG. 7 are arranged as described above with reference to FIGS. 3a-b. Thus, the first group of fins 122a, 122b, . . . , 122n are arranged such that air can enter the heatsink 100 from the front side 102 and the bottom end 108 of the heatsink 100, as indicated with white arrows in FIG. 7. Furthermore, the second group of fins 124a, 124b, . . . , 124n are arranged such that air can exit the heatsink 100 from the tope end 106 and the sides 110a, 110b of the heatsink 100, as indicated with black arrows in FIG. 7. By opening the sides 110a, 110b of the heatsink 100 with the angled fins in the second group of fins 124a, 124b, . . . , 124n, the air flow through the heatsink 100 can be increased and the heatsink 100 can provide improved heat transfer compared to conventional solutions.

[0076] The heatsink 100 may be manufactured in a number of different ways. In embodiments where the plurality of fins is integrated with the heatsink 100, the heatsink 100 may be manufactured using any one of: forging, casting, molding, machining, and 3D-printing. In embodiments where the plurality of fins is attached to a base of the heatsink 100, the base may be manufactured as described above and the plurality of fins may be manufactured using any one of: extruding, casting, forging, stamping, cutting, and molding. The plurality of fins may further be attached to the base using any one of: press fitting, brazing, gluing, soldering, and welding. The plurality of fins may e.g. be made of aluminum, copper, graphite, zinc or other thermally conductive materials.

[0077] According to embodiments of the invention a cooling device 200 is also provided. The cooling device 200 comprises a heatsink 100 according to any embodiments of the invention and one or more electrical devices attached at a backside 104 of the heatsink 100. FIG. 8 shows such a cooling device 200 with one electrical device 300 attached at the backside 104 of the heatsink 100. The electrical device 300 may be attached to the backside 104 of the heatsink 100 in a conventional way, either directly or via a thermally conductive material. The electrical device 300 may further be attached to a printed circuit board attached or connected to the backside 104 of the heatsink 100. The plurality of fins of the heatsink 100 are arranged as described above with reference to FIGS. 3a-b. Thus, the first group of fins 122a, 122b, . . . , 122n are arranged to extend in the first planar direction D1 and the second group of fins 124a, 124b, . . . , 124n are arranged to extend in the second planar direction D2 angled in relation to the first planar direction D1. The second planar direction D2 is however angled in relation to the first planar direction D1 in an area of the frontside 102 opposite to an area of the backside 104 where the electrical device 300 are attached to the backside 104 as illustrated in FIG. 8. Thus, an increased air flow and hence improved heat transfer can be provided in the area where the electrical device 300 is located, i.e. the area with a high heat flux. The cooling device 100 can thereby provide an efficient cooling of the electrical device 300.

[0078] The heatsink 100 in the above described embodiments has a rectangular shape, i.e. the shape of the plane of the front side 102 of the heatsink 100 is essentially rectangular. However, the heatsink 100 may in embodiments have other shapes than a rectangular shape. FIGS. 9a-d show four examples of alternative shapes of the heatsink 100. The examples shown in FIGS. 9a-d are non-limiting and the heatsink 100 according to the invention may have other shapes without deviating from the scope of the invention.

[0079] Finally, it should be understood that the invention is not limited to the embodiments described above, but also relates to and incorporates all embodiments within the scope of the appended independent claims.