Steerable catheter
10058235 ยท 2018-08-28
Assignee
Inventors
Cpc classification
A61M25/0052
HUMAN NECESSITIES
A61M25/005
HUMAN NECESSITIES
A61M25/0013
HUMAN NECESSITIES
A61M25/0053
HUMAN NECESSITIES
A61M2025/0059
HUMAN NECESSITIES
A61M25/0026
HUMAN NECESSITIES
A61M25/0023
HUMAN NECESSITIES
A61M25/0155
HUMAN NECESSITIES
A61M25/001
HUMAN NECESSITIES
A61B1/0057
HUMAN NECESSITIES
International classification
A61M25/01
HUMAN NECESSITIES
Abstract
The present invention relates to a steerable catheter device and method of using the same comprising a catheter body having a distal section. The distal section of the catheter body has an inner lumen, and one or more steering lumen radially offset from the inner lumen. The steering lumen comprise a first end having a first diameter and a second end having a second diameter smaller than the first diameter. A fluid source is in fluid communication with the steering lumen for supplying fluid thereto to radially distend the first end of the steering lumen such that the catheter body bends away from the steering lumen. In some cases, a vacuum is supplied to an opposite lumen to further assist bending of the catheter body. The inner lumen may include a porous material that is utilized to clean an instrument, such as an imaging device, movably disposed in the inner lumen.
Claims
1. A steerable catheter device comprising: a catheter body having a distal section, the distal section having an inner lumen; and a plurality of steering lumens radially offset from said inner lumen, each steering lumen having a first end having a first diameter and a second end having a second diameter smaller than the first diameter; and a fluid source in fluid communication with each of said plurality of steering lumens for supplying at least one of a fluid and a vacuum thereto to change the first diameter thereof.
2. The catheter of claim 1, wherein: the distal end of each of said plurality of steering lumens has an end wall; and said end wall moves axially in response to the supply of at least one of a fluid and a vacuum thereto.
3. The catheter of claim 2, wherein each of said plurality of steering lumens has a wall thickness that is smaller at the distal end than at the proximal end.
4. The catheter of claim 1, wherein the first end is the distal end of the steering lumen and the second end is the proximal end of the steering lumen.
5. The catheter of claim 1, wherein the plurality of steering lumens comprises first, second, third, and fourth steering lumens.
6. The catheter of claim 1, wherein said fluid source supplies fluid to a first one of said steering lumens while supplying a vacuum to a second one of said steering lumens to bend said catheter body away from the first steering lumen.
7. The catheter of claim 1, wherein the fluid source is a pump.
8. The catheter of claim 1, wherein the fluid is a gas.
9. The catheter of claim 1, further comprising an imaging system movably disposed in said inner lumen.
10. The catheter of claim 1, wherein the distal end of said inner lumen includes porous material.
11. The catheter of claim 10, wherein the porous material is impregnated with a cleaning solution.
12. The catheter of claim 11, further comprising an imaging system movably disposed in said inner lumen and through said porous material.
13. The catheter of claim 1, wherein the distal section of said catheter body comprises silicone.
14. The catheter of claim 1, further comprising a coil spring disposed in said inner lumen.
15. The catheter of claim 14, wherein said coil spring has first and second sections, and a middle section between the first and second sections, wherein the coils of the middle section are expanded such that the middle section is more flexible than the first and second sections.
16. The catheter of claim 1, wherein each of said plurality of steering lumens includes at least one piezoelectrical transducer therein.
17. The catheter of claim 1, wherein said catheter body has an outer diameter that is less than about 3 mm.
18. The catheter of claim 17, wherein said outer diameter is less than about 2 mm.
19. The catheter of claim 1, wherein said inner lumen has a diameter of at least about 1.2 mm.
20. A steerable catheter device comprising: a catheter body having a distal section, the distal section having an inner lumen; and a steering lumen radially offset from said inner lumen, said steering lumen having a first end having a first diameter and a second end having a second diameter smaller than the first diameter; and a fluid source in fluid communication with said steering lumen for supplying fluid thereto to radially distend the first end of said steering lumen such that said catheter body bends away from said steering lumen.
21. The catheter of claim 20, wherein: the distal end of said steering lumen has an end wall; and said end wall moves axially in response to the supply of fluid to said steering lumen.
22. The catheter of claim 20, wherein the first end is the distal end of the steering lumen and the second end is the proximal end of the steering lumen.
23. The catheter of claim 20, wherein said steering lumen has a wall thickness that is smaller at the distal end than at the proximal end of said steering lumen.
24. The catheter of claim 20, wherein the fluid source further comprises a vacuum source.
25. The catheter of claim 20, wherein the fluid source is a pump.
26. The catheter of claim 20, wherein the fluid is a gas.
27. The catheter of claim 20, further comprising an imaging system movably disposed in said inner lumen.
28. The catheter of claim 20, wherein said inner lumen has a distal end that includes porous material.
29. The catheter of claim 28, wherein the porous material is impregnated with a cleaning solution.
30. The catheter of claim 29, further comprising an imaging system movably disposed in said inner lumen and through said porous material.
31. The catheter of claim 20, wherein the distal section of said catheter body comprises silicone.
32. The catheter of claim 20, further comprising a coil spring disposed in said inner lumen.
33. The catheter of claim 32, wherein said coil spring has first and second sections, and a middle section between the first and second sections, wherein the coils of the middle section are expanded such that the middle section is more flexible than the first and second sections.
34. The catheter of claim 20, wherein said catheter includes an imaging marker.
35. The catheter of claim 20, wherein said steering lumen includes at least one piezoelectrical transducer therein.
36. A method of orienting a catheter device within a bodily cavity, the method comprising: positioning a catheter within a bodily cavity, the catheter comprising a catheter body having an inner lumen and a steering lumen radially offset from the inner lumen, the steering lumen having a first end having a first diameter and a second end having a second diameter smaller than the first diameter; and bending the catheter body away from the steering lumen by supplying a fluid to radially distend the steering lumen.
37. The method of claim 36, further comprising the step of bending the catheter body towards the steering lumen by providing a vacuum to the steering lumen.
38. The method of claim 36, wherein the steering lumen is a first steering lumen, the catheter body has a second steering lumen radially offset from the inner lumen, and the step of bending the catheter body away from the first steering lumen further comprises supplying a vacuum to the second steering lumen.
39. The method of claim 36, wherein the steering lumen is a first steering lumen, and the catheter body further includes second, third, and fourth steering lumens.
40. The method of claim 36, further comprising the step of pressing a radially distended portion of a distal end of the catheter body against a bodily cavity wall to provide leverage action to the distal end of the catheter body.
41. The catheter of claim 36, wherein the first end is the distal end of the steering lumen and the second end is the proximal end of the steering lumen.
42. The catheter of claim 36, wherein the steering lumen includes at least one piezoelectric transducer therein, wherein the step of bending the catheter body away from the steering lumen further comprises applying an electrical field across the at least one piezoelectric transducer.
43. A method of cleaning an imaging device, the method comprising: positioning an imaging device within the inner lumen of the catheter of claim 1, the inner lumen having a distal end including porous material; and moving the imaging device through the porous material.
44. The method of claim 43, further comprising the step of impregnating the porous material with a cleaning solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(13) The basic components of one embodiment of a steerable catheter in accordance with the invention are illustrated in
(14) As shown in
(15) The fluid supplied to the steering lumens may be gas or liquid. In certain advantageous embodiments, the fluid is a gas such as pressurized air. In some cases, the fluid source is a pump, such as an electro-pneumatic pump, and includes a vacuum source. The fluid source (21) may be an integral part of the hand piece (20) or visa versa.
(16) As can be seen in
(17) While various elastomeric materials may be used for the distal tip (11) portion of the catheter body (12), one exemplary material is silicone.
(18) The catheter body (12) is made of a highly elastic material with a low modulus of elasticity with minimized resistance to bending. The elongated catheter body (12) may be constructed using a rigid or semi-rigid material, such as, for example, polyether amide (PEBA). The outer diameter of the catheter should usually be made as small as possible. Typically, the outer diameter is less than about 3 mm. Preferably, the outer diameter of the catheter body is less than 2 mm.
(19) In certain advantageous embodiments, the catheter body (12) includes imaging markers, such as radio opaque rings, located throughout the length of, or at or near, the distal tip (11). Such markers can be selected and appropriately positioned in order to reflect the relevant waves of various imaging modalities (e.g., x-ray) in order to allow the use of such modalities to assist with the precise positioning of the catheter. In another advantageous embodiment, the spring coil is radiopaque.
(20) The inner lumen (14) may be used to deploy various instruments, devices, or fluids into the desired part of the airway, vessel, lumen, or pleural cavity of or other bodily cavity, such as an imaging device, an instrument, a device, or a fluid. The inner lumen (14) may further be divided into a plurality of lumens (not shown), through which an imaging device, an instrument, a device, or a fluid may be placed. The inner lumen(s) can be used to deliver any number of things to assist with opening the cavity, circulation, aspiration, respiration, the decomposition of an obstruction, or the stimulation of healing in the affected area, including air, aspirates, drugs, biologics, biogenetic agents, nano-particulates, solutions, stem cell and gene therapies, and stents and scaffolds. Specifically, the catheter (10) could be used for the deployment of pro-generative vehicles and/or catalysts in the repair, treatment, and therapy of the targeted areas, including biologic, nano-particulate materials and/or biogenetic materials, structures, scaffolds, and similar devices and vehicles, including, for example, bone morphogenetic proteins, microcrystalline nano-particulates, collagens, de-mineralized bone chips, calcium-based structures, poly glycolic acids, poly lactic acids, and hyaluronic acids. The catheter (10) can likewise be used for the deployment of inert, inelastic, and semi-rigid materials, such as, for example, PEEK, ceramic, cobalt chrome, titanium, and stainless steel.
(21) The inner lumen (14) should be as large as possible to easily pass an imaging fiber or an imaging device (as well as an illumination device) having an outer diameter of approximately 1.2 mm, as well as various micro biopsy forceps and drug delivery instruments. Accordingly, in certain advantageous embodiments of the invention, the inner lumen (14) has a diameter of at least about 1.2 mm.
(22) As depicted in
(23) Although not shown, other lumens can be included along the length of the catheter (10) as auxiliary-working channels to deliver drugs, agents and/or other micro-instruments and/or assist the bending motion of the distal tip.
(24) The inner lumen (14) may be lined with a coil spring (33), depicted by a ring in
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(27) As shown in
(28) As shown in
(29) The steering lumens (15, 16, 17, 18) may be coupled to pressure ports (25, 26, 27, 28), which control the flow of fluid from the fluid source to the respective individual steering lumens. The steering lumens (15, 16, 17, 18) may directly couple to the ports (25, 26, 27, 28) for direct control of the pressurized fluid from the pressurized fluid source. Alternatively, another coupling member may be provided for channeling pressurized fluid from the ports (25, 26, 27, 28) to the steering lumens (15, 16, 17, 18). Pressure lines (not shown) may, for example, be molded or extruded into the walls of the elongated catheter body (12) to connect the steering lumens (15, 16, 17, 18) to the pressure ports (25, 26, 27, 28). It is appreciated that the device (22) may include valves and valve control devices/electronics as known in the art.
(30) Microprocessor-controlled solenoid valves may be used to control the fluid flow and vacuum. Additionally, fluid pressure may be continuously monitored by a microcontroller using a pressure regulator at the input from a tank, output of the regulator, and output to the steering lumens (15, 16, 17, 18). Appropriate pressure regulators, such as, for example, Festo model SDET-22T-D10-G14-U-M12, provide to the microcontroller analog electrical signal (0V-10V) inputs that vary proportionally to the pressure at the regulators. The gas may pass through an electronic flow meter, such as a Festo model SFET-F010-L-WQ6-B-K1, and a filter, before being delivered to the steering lumen (15, 16, 17, 18).
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(34) When positive pressure is supplied to steering lumen (15), radial forces which expand the cylindrical body (13) are produced. Additionally, force is supplied to the lumen end wall (35), axially expanding the lumen (15) and the distal tip (11). The radial forces acting on the cylindrical body (13) in combination with any expanded coil in the center section of the distal tip (11) and the increased diameter of the steering lumen (15) at its distal end cause greater radial expansion (ballooning effect), which radially distends the adjacent portion (50) of the catheter distal tip (11). When negative pressure or vacuum is applied to steering lumen (17), the vacuum provides radial and axial forces opposite those produced by the application of positive pressure, contracting the lumen sidewall and end wall (36) and, in turn, the adjacent wall of the distal tip (11).
(35) It is advantageous that as the lumen (15) is pressurized, the corresponding lumen in the opposite quadrant (17) is provided a vacuum. This creates bending with a smaller radius (less than 0.5 inch). It is notable that bending of the distal end (11) is not a jointed bending/hinging of segments at various joint/hinge points. Rather, it produces a bent curve along the length of the distal end (11). As previously discussed, the steering lumens (15, 17) are tapered such that the inner diameter is greater at the distal end than at the proximal end, and the inner radial wall thickness is smaller at the distal end than at the proximal end. This is so that, when the steering lumen is pressurized and distended, such as in
(36) A pump that may be used to provide the fluid source described above will hereafter be described. The pump may include an air compressor and a pressure tank, such as a Festo model CRVZS-0.1. The air pressure in the tank may be continuously monitored by a microcontroller which initiates the compressor to operate via an electrical signal output when the tank pressure drops below a certain pressure and displays the amount of air in the tank. A check valve, such as a Festo model H-1/8-A/1, may be located between the compressor and the tank in order to prevent the pressured gas from flowing back into the compressor. In another variation of the pump, the above-referenced compressor and pressure tank are not included, and the pressurized air or carbon dioxide is instead provided from an external source, such as gas tank or the operating room walls commonly found in an operating room.
(37) In certain advantageous embodiments, a vacuum source, such as a Festo model VN-05-L-T3-PQ2-VQ2-R01-B, may also be included in the pump so that negative pressure can be applied to the steering lumen (15, 16, 17, 18). The vacuum source may be turned on and off by a microcontroller via an electrical output signal.
(38) In certain embodiments, a front panel of the pump includes an interface for the hand piece (20), as previously described. This hand piece (20) can be hardwired or wirelessly connected to the pump using readily available communication technologies, such as infrared or radio frequency (e.g., Bluetooth).
(39) The invention is also meant to encompass steerable catheters having only a single steering lumen. Such a single steering lumen embodiment could be rotated about its longitudinal axis in order to change the bending direction of the elastomeric catheter tip.
(40) One method of orienting a catheter device within a bodily cavity involves positioning any of the catheters described herein within a bodily cavity and supplying a fluid to at least one steering lumen, preferably with a pump of the type described above. One can then control the fluid supply within the distal end of the steering lumen via a hand piece, as described above. In certain advantageous embodiments, one would position a catheter comprising a plurality of steering lumens within the bodily cavity and provide vacuum to at least one steering lumen while another lumen is simultaneously supplied with positive pressure. The above methods enable a catheter to achieve very tight turns up to 150 with a short steerable distal section.
(41) Another method of orienting a catheter device (300) within a bodily cavity is illustrated in
(42) Another method of bending the distal end of the catheter is achieved by incorporating piezoelectric transducers in the catheter body, as shown in
(43) It should be understood that the foregoing is illustrative and not limiting, and that obvious modifications may be made by those skilled in the art without departing from the spirit of the invention. Accordingly, reference should be made primarily to the accompanying claims, rather than the foregoing specification, to determine the scope of the invention.