AIR DRYER CARTRIDGE, AIR DRYER AND COMMERCIAL VEHICLE COMPRISING AN AIR DRYER CARTRIDGE
20180236398 ยท 2018-08-23
Inventors
Cpc classification
B01D2259/40083
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0031
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/40007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an air dryer cartridge (5) for a compressed air system of a commercial vehicle.
According to the invention, the air dryer cartridge (5) comprises a base element coupling region (6) by which the air dryer cartridge (5) can be coupled to a base element (4) of an air dryer (1). Furthermore, the base element coupling region (6) of the air dryer cartridge (5) comprises a control port (93) for a control signal for a release valve (40). Furthermore, a release valve coupling region (94) is provided at the air dryer cartridge (5), a release valve (40) being coupled or coupleable to the release valve coupling region (94).
According to the invention, the base element coupling region (6) and the release valve coupling region (94) are arranged on opposite sides of the air dryer cartridge (5). Preferably, the inventive air dryer cartridge (5) can be assembled from below to a base element (4). The control signal for controlling the release valve (40) can be passed by a control line of control conduit (44) through the interior of the air dryer cartridge (5), in particular through a desiccant (14).
Claims
1. An exchangeable air dryer cartridge for a compressed air system of a commercial vehicle with a) a release valve by which a controlled release of humidity, fluids or contaminants is provided b) a base element coupling region, ba) by which it is possible to couple the air dryer cartridge to a base element of an air dryer, bb) which comprises a control port for a control signal for controlling the release valve, c) a release valve coupling region to which the release valve can be coupled or is coupled, d) the base element coupling region and the release valve coupling region being arranged on opposite sides of the air dryer cartridge and e) a control line or control conduit by which the control signal for controlling the release valve is transmitted extending from the base element coupling region through an interior of the air dryer cartridge to the release valve coupling region.
2. The air dryer cartridge of claim 1, wherein the control line or control conduit extends through a desiccant of the air dryer cartridge.
3. The air dryer cartridge of claim 1, wherein a transmitting body is provided which forms the control line or control conduit and which extends through the interior of the air dryer cartridge.
4. The air dryer cartridge of claim 3, wherein the transmitting body is formed integrally with an accommodating body for the desiccant.
5. The air dryer cartridge of claim 3, wherein the transmitting body is formed integrally with a connecting region for electrically connecting or pneumatically connecting in a sealed fashion the control line or control conduit of the transmitting body to a connecting region of the base element.
6. The air dryer cartridge of claim 3, wherein the transmitting body is formed integrally with a connecting region for electrically connecting or pneumatically connecting in a sealed fashion the control line or control conduit of the transmitting body to the release valve.
7. The air dryer cartridge of claim 3, wherein the transmitting body extends in the region or coaxially to a longitudinal or rotational axis of the air dryer cartridge.
8. The air dryer cartridge of claim 1, wherein the control conduit is a pneumatical control conduit for a pneumatic control pressure.
9. The air dryer cartridge of claim 1, wherein the control line is an electric control line for an electric control signal.
10. The air dryer cartridge of claim 1, wherein a heating line or heating conduit by which a heating signal for controlling a heating element which is arranged in the region of the release valve is transmitted extends from the base element coupling region through the interior of the air dryer cartridge to the release valve coupling region.
11. The air dryer cartridge of claim 1, wherein the air dryer cartridge is a spin-on-cartridge.
12. The air dryer cartridge of claim 1, wherein the air dryer cartridge is an insertion cartridge which can be arranged in an inner space limited by a base element and a housing lid of an air dryer.
13. An air dryer comprising a base element and an air dryer cartridge according to claim 1, the air dryer cartridge being held at the base element.
14. The air dryer of claim 13, wherein the air dryer cartridge is assembled from below or from the side to the base element.
15. The air dryer of claim 13, wherein an electric or pneumatic sealed connection between the base element and the base element coupling region of the air dryer cartridge is automatically established when assembling the air dryer cartridge to the base element.
16. The air dryer of claim 13, wherein a housing lid is provided which is connected by a bayonet connection to the base element.
17. The air dryer of claim 13, wherein at least one member of the group built by a) a solenoid valve for generating a control pressure for the release valve, b) a solenoid valve for controlling a regeneration and c) a non-return valve for securing a pressure downstream of the outlet of the air dryer cartridge is integrated into the base element or attached to the base element.
18. The air dryer according to claim 13, wherein the release valve, a valve seat, a valve body, a valve piston, a valve spring or a heating element is releasably connected to a housing lid or the air dryer cartridge.
19. The air dryer of claim 13, wherein a helical conduit is formed between a wall of the air dryer cartridge and a housing lid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
[0040]
DETAILED DESCRIPTION
[0041]
[0042] According to
[0043] According to
[0044] For cleaning of the compressed air the compressed air flows from the inlet 2 on its way to the outlet 3 through a filter element 13 and a desiccant 14. As being known from the prior art, dependent on the needs the design of the at least one desiccant 14 and/or the at least one filter element 13 might vary. Also any sequence of the at least one filter element 13 and the at least one desiccant 14 is possible.
[0045] For the embodiment according to
[0046] In the region of the inlet 2 of the base element 4 an inlet port 15 is provided. The inlet port 15 is permanently pneumatically connected to a base element inlet chamber 16 arranged on the lower front face of the base element 4 facing towards the base element coupling region 6 of the air dryer cartridge 5. In a corresponding way an outlet port 17 formed in the region of the outlet 3 of the base element 4 is permanently pneumatically connected to a base element outlet chamber 18. The base element outlet chamber 18 is also arranged on the underside of the base element 4 on the front side of the base element 4 facing towards the base element coupling region 6 of the air dryer cartridge 5. For the shown embodiment the base element outlet chamber 18 is formed within the inner bore of the sleeve-like protrusion 10.
[0047] In the base element coupling region 6 the air dryer cartridge 5 forms an inlet 91 (here embodied as an air dryer cartridge inlet chamber 19) and an outlet 92 (here embodied as an air dryer cartridge outlet chamber 20). In the assembled state, in a sealed fashion the compressed air is transferred from the base element inlet chamber 16 to the air dryer cartridge inlet chamber 19. In a corresponding way, compressed air is transferred from the air dryer cartridge outlet chamber 20 to the base element outlet chamber 18. The air dryer cartridge inlet chamber 19 is a ring chamber which is sealed on the radial outer side against the environment by the sealing element 12 and sealed on the radial inner side by another ring-shaped sealing element 21 which is clamped in the region of the base element coupling region 6 between the air dryer cartridge 5 and the base element 4. Also the air dryer cartridge outlet chamber 20 is a ring chamber being sealed on the radial outer side by sealing elements 21, 22 and on the radial inner side by another ring-shaped sealing element 23 which will be explained in the following. By the ring-shaped design of the chambers 19, 20 it is possible to provide the sealed transition of the compressed air independent on the screwing angle by which the air dryer cartridge 5 is rotated during the screwing to the base element 4 about the longitudinal or rotational axis 8.
[0048] The compressed air which is to be cleaned flows from the air dryer cartridge inlet chamber 19 which forms the inlet 91 of the air dryer cartridge 5 through a plurality of bores 24 of the base body 7. The bores 24 are dispersed along the circumference and have an orientation parallel to the longitudinal or rotational axis 8. A flow conduit 25 is formed between the lower side of the base body 7 and the upper side of a top plate 32 of an accommodating body 26 for the desiccant 14. Via the flow conduit 25 the compressed air approaches the filter element 13 with a component of the flow having an orientation in radial outer direction. The filter element 13 is clamped between the lower side of the base body 7 and the upper side of the top plate 32 of the accommodating body 26. After the flowing through the filter element 13, the compressed air arrives in a hollow cylindrical intermediate space 27 which is formed between a hollow cylindrical wall 28 of the accommodating body 26 and a hollow cylindrical outer housing 29 of the air dryer cartridge 5. The compressed air flows through the intermediate space 27 in vertical downward direction into a lower chamber 30 of the air dryer cartridge 5 wherein the compressed air is subjected to a deflection 31.
[0049] In the shown longitudinal section the accommodating body 26 for the desiccant 14 comprises (in a rough approximation) the shape of an inverted U. The base leg of the U is formed by the top plate 32. The side legs of the U are formed by the wall 28. A bottom plate 33 is displaceably inserted into the opening of the U respectively the accommodating body 26 opening to the downside. The bottom plate 33 and the accommodating body 26 limit a cylindrical inner space 34 wherein the desiccant 14 is trapped. The bottom plate 33 is here biased by a compression spring 35 being effective in a direction coaxial to the longitudinal or rotational axis 8. Accordingly, a certain compression of the desiccant 14 in the accommodating body 26 is achieved.
[0050] After the deflection 31 the compressed air flows through bores 36 of the bottom plate 33, the inner space 34 with the desiccant 14 and bores 37 of the top plate 32 and finally arrives at the air dryer cartridge outlet chamber 20 forming the outlet 92 of the air dryer cartridge 5 with the subsequent transition to the outlet port 17 of the base element 4. The top plate 32 carries (here as one piece) a ring-shaped protrusion 38. The sealing element 22 is held at the protrusion 38. For the shown embodiment, the base body 7 is covered by a top metal sheet 39 in the base element coupling region 6. The top metal sheet 39 is deformed or folded for accommodating the sealing element 12 and is deformed or beaded in the outer edge region for a connection to the wall 28 of the accommodating body 26 (which is here also formed by a metal sheet).
[0051] The sealing element 12, the air dryer cartridge inlet chamber 19, the sealing element 21, the inner thread 9 and the base element outlet chamber 18 are arranged in the base element coupling region 6 of the air dryer cartridge 5 (which is formed by the front side of the air dryer cartridge 5 facing towards the base element and which is arranged on the top in the assembled state).
[0052] For the inventive embodiment, in a release valve coupling region the air dryer cartridge 5 comprises a release valve 40 which is located in the region of the lower chamber 30. For a removal of humidity, fluids or contaminants from the interior of the air dryer cartridge, the release valve 40 connects the lower chamber 30 to the environment. The release valve 40 is a 2/2-way valve. Due to the bias by a valve spring 69 without any control action, the release valve takes its closed position. With a pneumatic control action the release valve takes its open position. If the release valve 40 is opened, the compressed air carries along contaminants, humidity and fluids from the desiccant 14, the filter element 13 and other components, conduits or channels and chambers and in particular fluids, humidity and contaminants collected in particular in the region of the lower chamber 30 and transfers these into the environment. The pneumatic control signal for controlling the release valve 40 is transmitted from the base element coupling region 6 to the release valve 40 via a transmitting body 41 through the inner space 34 and through the desiccant 14. For the embodiment according to
[0053] In the upper end region, the control conduit 44 of the transmitting body 41 opens into a sleeve-like protrusion 45. The sleeve-like protrusion 45 is a part of the base element coupling region 6 and forms a connecting region 95. By the connecting region 95 the control conduit 44 of the air dryer cartridge 5 is connected to a control inlet or control input 93 (in the following also control port) of the base element 4. The connecting region 95 of the protrusion 45 enters sealed by the sealing element 23 into a recess 46 of the base element 4. The recess 46 is pneumatically connected to the control inlet or control input 93 which comprises a control port 47. Accordingly, it is possible to transmit a control pressure generated at the control port 47 via the transmitting body 41 and the control conduit 44 of the same through the interior of the air dryer cartridge 5 to the other side to the release valve 40. Without this necessarily being the case, for the shown embodiment the transmitting body 41 forms a single piece with the accommodating body 26. The insertion body 48 formed in this way might e.g. be a deep-drawn part or injection molding part.
[0054] The release valve 40 is arranged on the side facing away from the base element 4 in the release valve coupling region 94 of the air dryer cartridge 5. The dome-shaped outer housing 29 is rigidly connected with the sealing by a sealing element 49 to a ring flange 50 which defines an opening. The compression spring 35 is clamped under a pretension between the inner ring-shaped front surface of the ring flange 50 and the bottom plate 33. For the guidance of the compression spring 35 the bottom plate 33 (here integrally) comprises a guiding sleeve 51 protruding in downward direction into the lower chamber 30. An insertion body 52 is (under the sealing by a sealing element 70) screwed into an inner thread of the ring flange 50. The insertion body 52 generally has the shape of a stepped sleeve. [0055] A step is formed in the lower end region a valve seat 53, [0056] through recesses 54 provide a transit of compressed air with humidity, fluids and contaminants into the interior of the insertion body 52 and (for opened release valve 40) from there into the environment, [0057] the insertion body 52 forms a cylinder region 56 limiting a pressure chamber 55 and [0058] the insertion body 52 is connected in the upper end region with a connecting region 57 under the sealing by a sealing element 58 to an end region 59 of the transmitting body 41 which protrudes in downside direction from the bottom plate 33, the transmitting body 41 forming a connecting region 96 of the air dryer cartridge 5 for its connection to the release valve 40.
[0059] For the shown embodiment, the valve body 60 of the release valve 40 comprises two valve body parts 61, 62 which are here fixedly connected to each other. The valve body part 61 forms both a valve disc 63 as well as a valve tappet 64 which are formed as one piece in the shape of inverted T. The valve disc 63 here forms the horizontal leg of the T. The valve tappet 64 forms the vertical leg of the T which has an orientation coaxial to the longitudinal axis 8. In the end region facing away from the valve disc 63 the valve tappet 64 carries the valve body part 62 which is a ring piston 65. Under a sealing by a sealing element 66 the ring piston 65 is guided for being displaced relative to the inner surface of the cylinder region 56. On the radial inner side the ring piston 65 is sealed by a sealing element 67 against the valve tappet 64. For the shown embodiment, the ring piston 65 is slid from the top upon the valve tappet 64 against a shoulder of the valve tappet 64. In this axial position achieved by the sliding movement the ring piston 65 is secured by a latching element 68. The pressure chamber 55 by which the ring piston 65 is biased is pneumatically connected to the control conduit 44 by an intermediate space between the adjacent front sides on the one hand of the valve tappet 64 and on the other hand of the transmitting body 41 or radial bores of the end region 59 of the transmitting body 41. Without pressure being applied to the control port 47 and to the control conduit 43 as well as to the pressure chamber 55, by the valve spring 69 the valve body 60 is pressed together with the valve disc 63 against the valve seat 53 so that the release valve 40 is closed. Instead, the pressurization of the control port 47, of the control conduit 43 and of the pressure chamber 55 leads to an opening force biasing the ring piston 65 and moving the valve body 60 from the operating position shown in
[0060] For the embodiment according to
[0061] For this embodiment it is possible that the air dryer cartridge 5 is supplied without the components of the release valve 40. For a replacement of the air dryer cartridge 5 the release valve 40 is disassembled from the old air dryer cartridge and then again used together with the new air dryer cartridge 5.
[0062] For the design of the air dryer cartridge 5 as insertion cartridge 72 the bottom plate 33 is latched as shown in the lateral edge region with the wall 28 of the accommodating body 26.
[0063] Whereas according to
[0064] Whereas according to
[0065] For an alternative or cumulative embodiment, according to
[0066] For a particularly compact design, according to
[0067] According to
[0068] For the embodiment according to
[0069] Whereas according to
[0070] For an embodiment which in other aspects corresponds to
[0071] Whereas according to the embodiments of
[0072] Finally,
[0073] In
[0074] According to
[0075] On the side of the air dryer cartridge 5 facing away from the base element coupling region 6 (which in the assembled state is preferably arranged downstairs) the air dryer cartridge 5 comprises the release valve coupling region 94. In the region of the release valve coupling region 94 the release valve 40 is coupled to the air dryer cartridge 5. This is e.g. accomplished by fixation, latching, supporting, screwing or any other type of connection e.g. with the bottom plate 33, the outer housing 29, the ring flange 50, the housing lid 73 and the like.
[0076] The transmitting body 41 forms the upper connecting region 95 with the protrusion 45 and/or the electric interface 87. In this way at the same time also a connecting region of the air dryer cartridge 5 is formed which is a component of the base element coupling region 6.
[0077] In a corresponding way in the lower end region the transmitting body 41 forms the lower connecting region 96 by which the release valve 40 is at least pneumatically connected. The opening or outlet of the control conduit 44 of the transmitting body 41 facing towards the base element 4 forms the control port 93 of the air dryer cartridge 5.
[0078] Preferably, at least one sealing element 12, 21, 23 arranged in the base element coupling region 6 is at least partially manufactured from rubber and/or embodied as O-ring.
[0079] The base element coupling region 6 comprises e.g. (alternatively or cumulatively) the following functions and components or regions: [0080] If the air dryer cartridge 5 is embodied as spin-on-cartridge, a base body 7 of the base element coupling region 6 comprises an inner thread 9. In the region of the inner thread 9 the base element coupling region 6 is screwed upon an outer thread 11 of the base element 4. For another design of the air dryer cartridge 5 the base element coupling region 6 comprises a mounting region for mounting the base body 7 to the base element 4. [0081] The base element coupling region 6 comprises at least one sealing 12, 21 which is clamped in the assembled state for providing a pneumatic sealing between the base body 7 and the base element 4. [0082] The base element coupling region 6 might partially limit a base element inlet chamber 19 formed between the base body 7 and the base element 4, a control chamber and/or a base element outlet chamber 20. [0083] The base element coupling region 6 might comprise a recess 46, a port and/or a control port 93 by which a control signal (in particular for controlling a release valve 40) can be transferred between the base element 4 and the air dryer cartridge 5.
[0084] The release valve coupling region 94 might comprise a (ring) flange 50. In the region of the flange 50 the release valve 40 can be mounted or fixed. It is e.g. possible that a (ring) flange 50 of this type comprises an inner thread into which a component of the release valve 40 (e.g. a valve seat 53) can be screwed. Alternatively or cumulatively, it is possible that the release valve coupling region 94 comprises at least one sealing 70. The release valve coupling region 94 might also comprise a recess, a port or a control port for the release valve 40. In the case that the control signal is transmitted by the transmitting body 41, this control port can be formed by the end-sided opening of the transmitting body 41. Alternatively or cumulatively, it is possible that the release valve coupling region 94 comprises a sealing 58, a cylinder region 56 wherein a valve body part 62 (in some cases with a sealing element 66) can be housed. Accordingly, the release valve coupling region 94 serves on the one hand for the mounting and the holding of the release valve 40. On the other hand, the release valve coupling region 94 serves for the sealed and reliable transmission of a control signal for controlling the release valve 40.
[0085] The transmitting body 41 serves for transmitting a control signal via the control line or control conduit 44 from one side of the air dryer cartridge 5 (here the side facing towards the base element 4) to the other side where the release valve 40 is arranged.
[0086] The air dryer cartridge 5 is a merchantable constructional unit wherein the desiccant 14 is trapped. The desiccant 14 is elastically biased by a (bottom) plate 33 which is biased by a compression spring 35. The compression spring 35 is supported on the side facing away from the desiccant 14 at the outer housing 39 of the air dryer cartridge 5.
[0087] Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.