EXHAUST-GAS TREATMENT MODULE
20220356832 ยท 2022-11-10
Inventors
Cpc classification
B01D53/9418
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/9431
PERFORMING OPERATIONS; TRANSPORTING
F01N13/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/0093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F23/213
PERFORMING OPERATIONS; TRANSPORTING
B01F25/313
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An exhaust-gas treatment module for an exhaust system of an internal combustion engine has a plurality of elements which follow one another in an exhaust-gas flow direction. The elements include a first mixing path with a first reactant dispensing arrangement in an upstream end region of the first mixing path and with a first mixing channel which is elongate in the direction of a first mixing path longitudinal axis. A first exhaust-gas treatment arrangement follows and is elongate in the direction of a first exhaust-gas treatment arrangement longitudinal axis and has an upstream end region connected to a downstream end region of the first mixing path, a second mixing path with a second reactant dispensing arrangement in an upstream end region which is connected to a downstream end region of the first exhaust-gas treatment arrangement.
Claims
1. An exhaust-gas treatment module for an exhaust system of an internal combustion engine, the exhaust-gas treatment module defining an exhaust-gas flow direction and an exhaust-gas treatment module longitudinal axis (L), said exhaust-gas treatment module comprising: a first mixing path having upstream and downstream end regions and defining a first mixing path longitudinal axis (M.sub.1); said first mixing path including a first reactant dispensing arrangement in said upstream end region thereof; said first mixing path further including a first mixing channel elongated in a direction of said first mixing path longitudinal axis (M.sub.1); a first exhaust-gas treatment arrangement defining a first exhaust-gas treatment longitudinal axis (A.sub.1) and being elongated in a direction of said first exhaust-gas treatment longitudinal axis (A.sub.1); said first exhaust-gas treatment arrangement having upstream and downstream end regions and said upstream end region being connected to said downstream end region of said first mixing path; a second mixing path defining a second mixing path longitudinal axis (M.sub.2) and having upstream and downstream end regions and said upstream end region thereof being connected to said downstream end region of said first exhaust-gas treatment arrangement; said second mixing path having a second reactant dispensing arrangement in said upstream end region thereof; said second mixing path having a second mixing channel elongated in a direction of said second mixing path longitudinal axis (M.sub.2); a second exhaust-gas treatment arrangement defining a second exhaust-gas treatment arrangement longitudinal axis (A.sub.2) and being elongated in a direction of said second exhaust-gas treatment longitudinal axis (A.sub.2); said second exhaust-gas treatment arrangement having an upstream end region connected to said downstream end region of said second mixing path and a downstream end region open for releasing at least one of exhaust gas and reactant; and, wherein at least one of (A) and (B) applies: (A) said first mixing path longitudinal axis (M.sub.1), said first exhaust-gas treatment arrangement longitudinal axis (A.sub.1), said second mixing path longitudinal axis (M.sub.2) and said second exhaust-gas treatment arrangement longitudinal axis (A.sub.2) being at least one of the following: (i) substantially mutually parallel; and, (ii) substantially parallel to said exhaust-gas treatment module longitudinal axis (L); and, (B) said first mixing path, said first exhaust-gas treatment arrangement, said second mixing path and said second exhaust-gas treatment arrangement overlap one another at least in selected regions in a direction of said exhaust-gas treatment module longitudinal axis (L).
2. The exhaust-gas treatment module of claim 1, wherein said first mixing path, said first exhaust-gas treatment arrangement, said second mixing path and said second exhaust-gas treatment arrangement are arranged so as to follow one another along said exhaust-gas treatment module longitudinal axis (L) so as to cause said first mixing path and said second mixing path to lie substantially diametrically opposite one another with respect to said exhaust-gas treatment module longitudinal axis (L) and so as to cause said first exhaust-gas treatment arrangement and said second exhaust-gas treatment arrangement to lie substantially diametrically opposite one another with respect to said exhaust-gas treatment module longitudinal axis (L).
3. The exhaust-gas treatment module of claim 1, wherein at least one of said upstream end region of said first mixing path, said downstream end region of said first exhaust-gas treatment arrangement, said upstream end region of said second mixing path and said downstream end region of said second exhaust-gas treatment arrangement are arranged substantially in the same axial region with respect to said exhaust-gas treatment module longitudinal axis (L).
4. The exhaust-gas treatment module of claim 1, wherein at least one of said downstream end region of said first mixing path, said upstream end region of said first exhaust-gas treatment arrangement, said downstream end region of said second mixing path and said upstream end region of said second exhaust-gas treatment arrangement are arranged substantially in the same axial region with respect to the exhaust-gas treatment module longitudinal axis (L).
5. The exhaust-gas treatment module of claim 1, wherein at least one of the following applies: a) said exhaust-gas treatment module further comprises a first flow-diverting housing connecting said downstream end region of said first mixing path to said upstream end region of said first exhaust-gas treatment arrangement; b) said exhaust-gas treatment module further comprises a second flow-diverting housing connecting said downstream end region of said first exhaust-gas treatment arrangement to said upstream end region of said second mixing path; and, c) said exhaust-gas treatment module further comprises a third flow-diverting housing connecting said downstream end region of said second mixing path to said upstream end region of said second exhaust-gas treatment arrangement.
6. The exhaust-gas treatment module of claim 5, further comprising first, second and third outer housing walls; said first, second and third flow-diverting housings having respective first, second and third housing inner walls; said first, second and third outer housing walls and said first, second and third housing inner walls conjointly defining respective first, second and third flow-diverting volumes; and, said first, second and third housing inner walls having respective first, second and third inlet openings leading to corresponding ones of said first, second and third flow-diverting volumes and having respective first, second and third outlet openings leading out of corresponding ones of said first, second and third flow-diverting volumes.
7. The exhaust-gas treatment module of claim 5, wherein said second reactant dispensing arrangement is supported on the second flow-diverting housing.
8. The exhaust-gas treatment module of claim 1, further comprising an inlet flow-diverting housing; said upstream end region of said first mixing path being connected to said inlet flow-diverting housing; and, said first reactant dispensing arrangement being supported on said inlet flow-diverting housing.
9. The exhaust-gas treatment module of claim 8, wherein said inlet flow-diverting housing includes a housing inner wall and a housing outer wall; said housing inner wall and said housing outer wall conjointly delimit an inner volume; said housing inner wall of said inlet flow-diverting housing has an outlet opening provided therein leading from said inlet volume into said first mixing path; said outlet opening is an outlet opening of said inlet flow-diverting housing; and, said first reactant dispensing arrangement is supported on said housing outer wall of said inlet flow-diverting housing.
10. The exhaust-gas treatment module of claim 1, wherein said first reactant dispensing arrangement is configured to dispense reactant (R.sub.1) substantially in a first reactant main dispensing direction (H.sub.1) in said first mixing channel; and, wherein at least one of the following applies: a) said first reactant main dispensing direction (H.sub.1) is orientated substantially in the direction of said first mixing path longitudinal axis (M.sub.1); and, b) said first reactant dispersing arrangement dispenses reactant (R.sub.1) substantially into a central region of said first mixing channel.
11. The exhaust-gas treatment module of claim 10, wherein said first reactant main dispensing direction (H.sub.1) and said second reactant main dispensing direction (H.sub.2) are orientated substantially parallel and identically to one another.
12. The exhaust-gas treatment module of claim 1, wherein said second reactant dispensing arrangement is configured to dispense reactant (R.sub.2) substantially in a second reactant main dispensing direction (H.sub.2) into said second mixing channel; and, wherein at least one of the following applies: a) said second reactant main dispensing direction (H.sub.2) is orientated substantially in the direction of said second mixing path longitudinal axis (M.sub.2); and, b) said second reactant dispensing arrangement dispenses reactant (R.sub.2) substantially into a central region of said second mixing channel.
13. The exhaust-gas treatment module of claim 12, wherein said first reactant main dispensing direction (H.sub.1) and said second reactant main dispensing direction (H.sub.2) are orientated substantially parallel and identically to one another.
14. The exhaust-gas treatment module of claim 1, wherein said first reactant dispensing arrangement and said second reactant dispensing arrangement are arranged substantially in the same axial end region of said exhaust-gas treatment module with respect to said exhaust-gas treatment module longitudinal axis (L).
15. The exhaust-gas treatment module of claim 14, wherein each of said exhaust-gas treatment arrangements includes at least one SCR catalytic converter unit.
16. The exhaust-gas treatment module of claim 1, wherein at least one of the following applies: a) said first exhaust-gas treatment arrangement includes a plurality of said exhaust-gas treatment units arranged so as to follow one another in said flow direction; and, b) said second exhaust-gas treatment arrangement includes a multiplicity of said exhaust-gas treatment units arranged so as to follow one another in said flow direction.
17. The exhaust-gas treatment module of claim 16, wherein each of said exhaust-gas treatment arrangements includes at least one SCR catalytic converter unit.
18. An exhaust-gas treatment system for a vehicle, the exhaust-gas treatment system comprising: at least one exhaust-gas treatment module defining an exhaust-gas flow direction and an exhaust-gas treatment module longitudinal axis (L); said exhaust-gas treatment module including: a first mixing path having upstream and downstream end regions and defining a first mixing path longitudinal axis (M.sub.1); said first mixing path including a first reactant dispensing arrangement in said upstream end region thereof; said first mixing path further including a first mixing channel elongated in a direction of said first mixing path longitudinal axis (M.sub.1); a first exhaust-gas treatment arrangement defining a first exhaust-gas treatment longitudinal axis (A.sub.1) and being elongated in a direction of said first exhaust-gas treatment longitudinal axis (A.sub.1); said first exhaust-gas treatment arrangement having upstream and downstream end regions and said upstream end region being connected to said downstream end region of said first mixing path; a second mixing path defining a second mixing path longitudinal axis (M.sub.2) and having upstream and downstream end regions and said upstream end region thereof being connected to said downstream end region of said first exhaust-gas treatment arrangement; said second mixing path having a second reactant dispensing arrangement in said upstream end region thereof; said second mixing path having a second mixing channel elongated in a direction of said second mixing path longitudinal axis (M.sub.2); a second exhaust-gas treatment arrangement defining a second exhaust-gas treatment arrangement longitudinal axis (A.sub.2) and being elongated in a direction of said second exhaust-gas treatment longitudinal axis (A.sub.2); said second exhaust-gas treatment arrangement having an upstream end region connected to said downstream end region of said second mixing path and a downstream end region open for releasing at least one of exhaust gas and reactant; and, wherein at least one of (A) and (B) applies: (A) said first mixing path longitudinal axis (M.sub.1), said first exhaust-gas treatment arrangement longitudinal axis (A.sub.1), said second mixing path longitudinal axis (M.sub.2) and said second exhaust-gas treatment arrangement longitudinal axis (A.sub.2) being at least one of the following: (i) substantially mutually parallel; and, (ii) substantially parallel to said exhaust-gas treatment module longitudinal axis (L); and, (B) said first mixing path, said first exhaust-gas treatment arrangement, said second mixing path and said second exhaust-gas treatment arrangement overlap one another at least in selected regions in a direction of said exhaust-gas treatment module longitudinal axis (L).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The invention will now be described with reference to the drawings wherein:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] In
[0035] Between an exhaust-gas inlet 16 and an exhaust-gas outlet 18, the exhaust-gas treatment module 12 includes substantially four system regions that follow one another in an exhaust-gas flow direction. These are a first mixing path 20, which follows the exhaust-gas inlet 16, a first exhaust-gas treatment arrangement 22, which follows the first mixing path 20, a second mixing path 24, which follows the first exhaust-gas treatment arrangement 22, and a second exhaust-gas treatment arrangement 26, which follows the second mixing path 24 and which leads to, or provides, the exhaust-gas outlet 18.
[0036] The first mixing path 20, which can be seen in
[0037] On the outer housing wall 36 of the inlet diverting housing 34, a first reactant dispensing arrangement 42, referred to generally as injector, is supported so as to introduce reactant R.sub.1, for example a urea/water solution, in a first reactant main dispensing direction H.sub.1 substantially in the direction of the first mixing path longitudinal axis M.sub.1 and substantially centrally, that is, in a region central transversely with respect to the first mixing path longitudinal axis M.sub.1, into the first mixing path 20 or the first mixing path channel 28. Here, for example, the first reactant main dispensing direction H.sub.1 may substantially correspond to a central axis of the spray cone of the reactant R.sub.1 that is dispensed by the first reactant dispensing arrangement 42.
[0038] A downstream end region 44 of the first mixing path 20 or of the first mixing channel 28 adjoins a first flow-diverting housing 46. The first flow-diverting housing 46 is for example constructed with a substantially shell-like housing outer wall 48 and with a housing inner wall 52 which, together with the housing outer wall, delimits a first flow-diverting volume 50. In the housing inner wall 52, there is formed an inlet opening 54 via which the first mixing channel 28 is open to the first flow-diverting volume 50 that is formed in the first flow-diverting housing 46. In the housing inner wall 52, there is furthermore formed an outlet opening 56 via which the first flow-diverting volume 50 is open to an upstream end region 58 of the first exhaust-gas treatment arrangement 22.
[0039] In a first exhaust-gas treatment arrangement housing 60, which is for example of double-walled configuration at least in certain regions, the first exhaust-gas treatment arrangement 22 includes three exhaust-gas treatment units 62, 63, 64 which follow one another in the direction of a first exhaust-gas treatment arrangement longitudinal axis A.sub.1. Each of these exhaust-gas treatment units 62, 63, 64 may include an exhaust-gas treatment block, which is supported in a casing and which is for example of monolithic construction and which has a porous structure and which is for example coated and/or constructed with catalytically active material. In the arrangement illustrated in
[0040] The SCR catalytic converter unit and the diesel oxidation catalytic converter unit may be supported together, for example using a fiber material layer surrounding each of these, in a common casing, which may be inserted, in the region of the upstream end region 58 of the first exhaust-gas treatment arrangement 62, into the first exhaust-gas treatment arrangement housing 60. In the region, which is situated opposite this upstream end region 58, a releasably attached cover 49, which closes off an opening, may be supported on the housing outer wall 48 of the first flow-diverting housing 46, via which cover there is access to the assembly including the two exhaust-gas treatment units 62, 63 and the casing surrounding these. This assembly may be held on the first flow-diverting housing 46, and thus also in the first exhaust-gas treatment arrangement housing 60, by the cover 49.
[0041] By removal of the cover 49, the assembly including the two exhaust-gas treatment units 62, 63 can thus, in particular when the exhaust-gas treatment unit 62 configured as an SCR catalytic converter unit has reached the end of its operational service life, be removed from the first exhaust-gas treatment arrangement 22 and replaced with a corresponding new assembly. This assembly, or the exhaust-gas treatment unit 62 that is positioned furthest upstream, is exposed to the relatively hot exhaust gases discharged from an internal combustion engine to a much greater degree than all of the other exhaust-gas treatment units, from which it can be assumed that these will not need to be replaced over the entire operational service life of the exhaust-gas treatment module 12.
[0042] The two exhaust-gas treatment units 62, 63 could also be provided, decoupled from one another, as separate assemblies, for example with a respective casing, wherein the exhaust-gas treatment unit 63, and likewise for example the exhaust-gas treatment unit 64 that follows this further downstream, can then be fixedly installed, with a casing surrounding a respective exhaust-gas treatment block, in the first exhaust-gas treatment arrangement housing 60.
[0043] A second flow-diverting housing 68 adjoins a downstream end region 66 of the first exhaust-gas treatment arrangement 22. This, too, is constructed with a housing outer wall 70, which is for example of shell-like configuration, and a housing inner wall 72, which is for example of plate-like configuration.
[0044] Through an inlet opening 74 formed in the housing inner wall 72, the first exhaust-gas treatment arrangement 22 is open to a second flow-diverting volume 76 that is formed in the second flow-diverting housing 68. It is pointed out here that, for example, the first exhaust-gas treatment arrangement housing 60 may be positioned so as to adjoin the housing inner wall 52 of the first flow-diverting housing 46 and/or the housing inner wall 72 of the second flow-diverting housing 68, or so as to engage into the outlet opening 56 or the inlet opening 74, and may be connected, for example by welding, to the respective housing inner wall 52 or 72 in order to provide a gas-tight closure.
[0045] Via an outlet opening 78 formed in the housing inner wall 72 of the second flow-diverting housing 68, the second flow-diverting volume 76, which is formed in the second flow-diverting housing 68, is open to an upstream end region 80 of the second mixing path 24. The second mixing path 24 includes a second mixing path pipe 82, which is of single-walled or double-walled configuration and which has a second mixing channel 84 formed therein. The second mixing path pipe 82 or the second mixing channel 84 formed therein is elongate in the direction of a second mixing path longitudinal axis M.sub.2 of the second mixing path 24.
[0046] On the housing outer wall 70 of the second flow-diverting housing 68, a second reactant dispensing arrangement 86, referred to generally as injector, is supported so as to dispense a reactant R.sub.2 in a second reactant main dispensing direction H.sub.2 into the second mixing channel 84. Here, the second reactant dispensing arrangement 86 is preferably positioned and oriented such that the second reactant main dispensing direction H.sub.2 is substantially parallel, or corresponds, to the second mixing path longitudinal axis M.sub.2, and such that, transversely with respect to the second mixing path longitudinal axis M.sub.2, the reactant R.sub.2 is injected substantially into a central region of the second mixing channel 84.
[0047] In a downstream end region 88 of the second mixing path 24, the second mixing path pipe 82 adjoins a third flow-diverting housing 90. The third flow-diverting housing 90 is constructed with a housing outer wall 92, which is for example of shell-like construction, and a housing inner wall 94, which is for example of plate-like configuration, which housing outer wall and housing inner wall may be connected to one another in gas-tight fashion, for example by welding, in an edge region. In the housing inner wall 94, there is formed an inlet opening 96 via which the second mixing channel 84 is open to a third flow-diverting volume 98 that is formed in the third flow-diverting housing 90.
[0048] In the housing inner wall 94 of the third flow-diverting housing 90, there is formed an outlet opening 100 via which the third flow-diverting volume 98, which is formed in the third flow-diverting housing 90, is open to an upstream end region 102 of the second exhaust-gas treatment arrangement 26. The second exhaust-gas treatment arrangement 26 includes a second exhaust-gas treatment arrangement housing 104, which may for example be of double-walled configuration at least in certain regions, and in which, for example, there may be arranged two exhaust-gas treatment units 106, 108 which are arranged so as to follow one another in the direction of a second exhaust-gas treatment arrangement longitudinal axis A.sub.2. Each of the exhaust-gas treatment units 106, 108 may be an SCR catalytic converter unit with an exhaust-gas treatment block which is for example of monolithic construction and coated and/or constructed with catalytically active material and which either may be directly supported in the second exhaust-gas treatment arrangement housing 104, for example with the use of a fiber mat or the like, or may be supported in a casing that is received in the second exhaust-gas treatment arrangement housing 104.
[0049] At a downstream end region 110 of the second exhaust-gas treatment arrangement 26, the second exhaust-gas treatment arrangement housing 104 is adjoined by a closure cover 112 in which the exhaust-gas outlet opening 18 of the exhaust-gas treatment module 12 is provided and via which the exhaust gas exits the exhaust-gas treatment module 12 with a reduced pollutant content.
[0050] It can be seen from
[0051] In the case of the construction of an exhaust-gas treatment module shown in
[0052] In the exhaust-gas treatment module 12, the two mixing paths 20, 24 or the mixing path pipes 30, 82 may be substantially structurally identical to one another, and can be easily varied in length for the purposes of adaptation to different constructions. The two exhaust-gas treatment arrangements 22, 26 may also be substantially structurally identical to one another, and can likewise be easily adapted in length to different intended uses. Since there is no functional need for the two exhaust-gas treatment arrangements 22, 26 to have a direct mechanical connection to one another, and these are instead coupled to one another via the two flow-diverting housings 68, 90 and the second mixing path 24, the exhaust-gas treatment arrangements may in principle be configured to be of mutually different lengths. A variation of the length of the second exhaust-gas treatment arrangement 26 leads to a corresponding variation of the position of the outlet opening 18. Likewise, a variation of the length of the first exhaust-gas treatment arrangement 22 leads to a corresponding variation of the position of the first flow-diverting housing 46. The length of the first mixing path 20 may also be chosen substantially freely, and a variation of the length of the first mixing path 20 leads to a corresponding variation of the position of the inlet flow-diverting housing 34 in particular with respect to the first flow-diverting housing 46. For example, in the configuration illustrated in
[0053] In order to incorporate such an exhaust-gas treatment module 12 into a vehicle, it is for example possible for the two exhaust-gas treatment units 22, 26 to be equipped with fastening structures 122, 124, which may for example each include one or more belt-like fastening straps, which surround the respective exhaust-gas treatment arrangement housing 60 or 104 and which are for example constructed with steel material or the like and which may be attached to respective members that are to be fixed by screw connection to a vehicle.
[0054] In particular when used in conjunction with a diesel internal combustion engine, the reactant R.sub.1, R.sub.2 that is dispensed by the reactant dispensing arrangements 42, 86 into the mixing paths 20, 24 may be a mixture of urea and water. Here, the quantities of the reactant R.sub.1, R.sub.2 respectively dispensed by the reactant dispensing arrangements 42, 86 may be identical to one another or, taking into consideration the fact that the exhaust gas that enters the second mixing path 24 already has a reduced nitrogen oxide fraction, may differ from one another.
[0055] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.