SEMICONDUCTOR MEMORY DEVICE AND MANUFACTURING METHOD OF SEMICONDUCTOR MEMORY DEVICE
20220359564 · 2022-11-10
Assignee
Inventors
Cpc classification
H01L25/18
ELECTRICITY
H10B43/27
ELECTRICITY
International classification
Abstract
A semiconductor memory device includes: a stack structure including a first interlayer insulating layer, and a plurality of second interlayer insulating layers and a plurality of conductive patterns, which are alternately disposed under the first interlayer insulating layer; a hole penetrating the stack structure; a core insulating pattern, a memory pattern, and a channel pattern, disposed inside the hole; and a doped semiconductor layer disposed over the first interlayer insulating layer, the doped semiconductor layer extending to the inside of the hole.
Claims
1. A semiconductor memory device comprising: a plurality of second interlayer insulating layers and a plurality of conductive patterns, alternately disposed under a first interlayer insulating layer; a doped semiconductor layer over the first interlayer insulating layer; a spacer pattern between the doped semiconductor layer and the first interlayer insulating layer; a hole penetrating the spacer pattern, the first interlayer insulating layer, the plurality of second interlayer insulating layers, and the plurality of conductive patterns; a memory pattern on a sidewall of the hole; a core insulating pattern in a central region of the hole; and a channel pattern between the core insulating pattern and the memory pattern, wherein the doped semiconductor layer extends to the inside of the hole.
2. The semiconductor memory device of claim 1, wherein the spacer pattern includes a semiconductor layer.
3. The semiconductor memory device of claim 2, wherein the spacer pattern includes single crystalline silicon.
4. The semiconductor memory device of claim 1, wherein the spacer pattern includes a material having an etch selectivity with respect to a semiconductor layer.
5. The semiconductor memory device of claim 4, wherein the spacer pattern includes at least one of a silicon carbide nitride layer (SiCN) and a silicon nitride layer (SiN).
6. The semiconductor memory device of claim 1, wherein the doped semiconductor layer includes: a horizontal pattern on the spacer pattern; and a core pattern protruding to the inside of the hole toward the core insulating pattern from the horizontal pattern.
7. The semiconductor memory device of claim 6, wherein the doped semiconductor layer further includes a sidewall pattern extending along the sidewall of the hole toward the memory pattern from the horizontal pattern.
8. The semiconductor memory device of claim 7, wherein a conductive pattern, from the plurality of conductive patterns, that is adjacent to the first interlayer insulating layer is a source select line, and wherein an interface between the memory pattern and the sidewall pattern of the doped semiconductor layer is disposed at a level higher than a level at which the source select line is disposed.
9. The semiconductor memory device of claim 7, wherein the sidewall pattern of the doped semiconductor layer is shorter than the core pattern of the doped semiconductor layer.
10. The semiconductor memory device of claim 1, wherein the core insulating pattern includes a material having an etch selectivity with respect to the memory pattern.
11. The semiconductor memory device of claim 10, wherein the core insulating pattern includes a porous insulating material.
12. The semiconductor memory device of claim 1, wherein the channel pattern is in contact with the doped semiconductor layer, and includes a junction including the same conductivity type impurity as the doped semiconductor layer.
13. The semiconductor memory device of claim 1, wherein the first interlayer insulating layer is thicker than the second interlayer insulating layer.
14. The semiconductor memory device of claim 13, wherein the spacer pattern is thinner than the first interlayer insulating layer.
15. The semiconductor memory device of claim 1, wherein the spacer pattern is thicker than the first interlayer insulating layer.
16. A semiconductor memory device comprising: a stack structure including a first interlayer insulating layer having a first surface facing in a first direction and a second surface facing in a second direction opposite to the first direction, and a plurality of second interlayer insulating layers and a plurality of conductive patterns, which are alternately disposed in the second direction on the second surface of the first interlayer insulating layer; a core insulating pattern penetrating the stack structure; a channel pattern disposed between the core insulating pattern and the stack structure; a memory pattern disposed between the channel pattern and the stack structure; and a doped semiconductor layer disposed over the first surface of the first interlayer insulating layer, the doped semiconductor layer extending between the memory pattern and the core insulating pattern to be connected to the channel pattern, wherein the doped semiconductor layer includes a crystallization region extending between the memory pattern and the core insulating pattern from the channel pattern.
17. The semiconductor memory device of claim 16, wherein the core insulating pattern includes an end portion further protruding in the first direction than the first interlayer insulating layer, and wherein the doped semiconductor layer includes a horizontal pattern surrounding the end portion of the core insulating pattern, a first protrusion part extending along a sidewall of the first interlayer insulating layer from the horizontal pattern, and a second protrusion part extending along a sidewall of the memory pattern from the first protrusion part.
18. The semiconductor memory device of claim 17, wherein the first protrusion part is formed to have a first width between the core insulating pattern and the first interlayer insulating layer, and the second protrusion part is formed to have a second width between the core insulating pattern and the memory pattern, the second width less than the first width.
19. The semiconductor memory device of claim 17, further comprising a metal layer covering the horizontal pattern of the doped semiconductor layer, wherein the doped semiconductor layer extends between the metal layer and the end portion of the core insulating pattern.
20. The semiconductor memory device of claim 16, wherein the first surface of the first interlayer insulating layer further protrudes in the first direction than the core insulating pattern, and wherein the doped semiconductor layer includes a horizontal pattern extending to cover the first interlayer insulating layer, the core insulating pattern, and the memory pattern, and a protrusion part extending between the memory pattern and the core insulating pattern from the horizontal pattern.
21. A method of manufacturing a semiconductor memory device, the method comprising: forming a preliminary memory cell array structure including a first interlayer insulating layer on a base structure, a plurality of conductive patterns and a plurality of second interlayer insulating layers, which are alternately stacked on the first interlayer insulating layer, a memory layer on a surface of a hole which penetrates the plurality of conductive patterns, the plurality of the second interlayer insulating layers, and the first interlayer insulating layer and extends to the inside of the base structure, a core insulating layer disposed in a central region of the hole, and a channel layer between the memory layer and the core insulating layer; removing a portion of the preliminary memory cell array structure from a back surface of the base structure such that the core insulating layer is exposed; and forming a doped semiconductor layer on a spacer pattern defined by a remaining part of the base substrate, wherein the doped semiconductor layer is in contact with the channel layer, and overlaps with a sidewall of the spacer pattern.
22. The method of claim 21, wherein the spacer pattern includes a semiconductor layer.
23. The method of claim 22, wherein the semiconductor layer includes single crystalline silicon, and the doped semiconductor layer includes polycrystalline silicon.
24. The method of claim 21, wherein the spacer pattern includes a material having an etch selectivity with respect to a semiconductor layer.
25. The method of claim 24, wherein the spacer pattern includes at least one of a silicon carbide nitride layer (SiCN) and a silicon nitride layer (SiN).
26. The method of claim 21, wherein the forming of the doped semiconductor layer includes: defining a first recess part by removing a portion of the core insulating layer; and filling the first recess part with the doped semiconductor layer.
27. The method of claim 26, wherein the forming of the doped semiconductor layer further includes: defining a second recess part between the spacer pattern and the channel layer by removing a portion of the memory layer; and filling the second recess part with the doped semiconductor layer.
28. The method of claim 27, wherein each of the filling of the first recess part with the doped semiconductor layer and the filling of the second recess part with the doped semiconductor layer includes: depositing a preliminary doped semiconductor layer; and performing an annealing process on the preliminary doped semiconductor layer.
29. The method of claim 27, wherein the first recess part is formed deeper than the second recess part.
30. The method of claim 21, further comprising diffusing a conductivity type impurity from the doped semiconductor layer into the channel layer.
31. A method of manufacturing a semiconductor memory device, the method comprising: forming a preliminary memory cell array structure including a first interlayer insulating layer over a semiconductor layer, a plurality of conductive patterns and a plurality of second interlayer insulating layers, which are alternately stacked on the first interlayer insulating layer, a memory layer on a surface of a hole which penetrates the plurality of second interlayer insulating layers and the first interlayer insulating layer and extends to the inside of the semiconductor layer, a core insulating layer disposed in a central region of the hole, and a channel layer between the memory layer and the core insulating layer; removing a portion of the semiconductor layer from a back surface of the semiconductor layer such that the memory layer is exposed; defining a first recess part between the semiconductor layer and the channel layer by removing a portion of the memory layer; injecting an impurity into the semiconductor layer and the channel layer; and filling the first recess part with a melted semiconductor material by melting portions of the semiconductor layer and the channel layer.
32. The method of claim 31, wherein the removing of the portion of the memory layer is performed in a state in which the core insulating layer is blocked by the channel layer.
33. The method of claim 31, further comprising: removing a portion of the channel layer such that the core insulating layer is exposed, before the portion of the memory layer is removed, wherein a second recess part is defined by removing a portion of the core insulating layer while the first recess part is formed, and wherein the second recess part is filled with the melted semiconductor material.
34. The method of claim 31, wherein the melting of the portions of the semiconductor layer and the channel layer is performed through laser annealing.
35. The method of claim 31, wherein the impurity is activated while the portions of the semiconductor layer and the channel layer are melted.
36. The method of claim 31, further comprising forming a doped semiconductor layer by crystallizing the melted semiconductor material.
37. The method of claim 36, wherein the doped semiconductor layer is interposed between the memory layer and the core insulating layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Various examples of embodiments will now be described more fully hereinafter with reference to the accompanying drawings; however, they may be embodied in different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be enabling to those skilled in the art.
[0009] In the drawing figures, dimensions may be exaggerated for clarity of illustration. It will be understood that when an element is referred to as being “between” two elements, it can be the only element between the two elements, or one or more intervening elements may also be present. It will be understood that when an element, pattern, or layer etc., is referred to as being “on,” “connected to” or “coupled to” another element, pattern, or layer etc., it can be directly on, connected or coupled to the other element, pattern, or layer etc., or intervening elements, patterns, or layers etc., may be present. In contrast, when an element, pattern, or layer etc., is referred to as being “directly on,” “directly connected to” or “directly coupled to” another element, pattern, or layer etc., there are no intervening elements or layers present. Like reference numerals refer to like elements throughout the drawings.
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032] Specific structural and functional descriptions disclosed herein are merely illustrative for the purpose of describing embodiments according to the concept of the present disclosure. Embodiments according to the concept of the present disclosure can be implemented in various forms, and they should not be construed as being limited to the specific embodiments set forth herein.
[0033] It will be understood that, although the terms “first”, “second”, etc. may be used herein to describe various elements, these elements are not limited by these terms. These terms are used for distinguishing one element from another element and not to suggest a number or order of elements.
[0034] Various embodiments of the present disclosure are directed to a semiconductor memory device having improved operational reliability and a manufacturing method of the semiconductor memory device.
[0035]
[0036] Referring to
[0037] The plurality of bit lines BL may be spaced apart from each other, and extend in parallel to each other. In an embodiment, the plurality of bit lines BL may be spaced apart from each other in an X-axis direction, and extend in a Y-axis direction. However, the present disclosure is not limited thereto.
[0038] The common source layer CSL may overlap with the plurality of bit lines BL with the memory block 10 interposed therebetween. The common source layer CSL may include a horizontal pattern extending on an XY plane.
[0039] The memory block 10 may be disposed between the plurality of bit lines BL and the common source layer CSL. The memory block 10 may include a plurality of memory cell strings. Each memory cell string may be connected to not only a bit line BL corresponding thereto but also the common source layer CSL through a channel pattern of a cell plug.
[0040]
[0041] Referring to
[0042] Each memory cell string CS may include at least one drain select transistor DST, a plurality of memory cells MC, and at least one source select transistor SST.
[0043] The plurality of memory cells MC may be connected in series between the drain select transistor DST and the source select transistor SST. The plurality of memory cells MC may be connected to the common source layer CSL via the source select transistor SST. The plurality of memory cells MC may be connected to a bit line BL corresponding thereto via the drain select transistor DST.
[0044] The plurality of memory cells MC may be respectively connected to a plurality of word lines WL. An operation of the plurality of memory cells MC may be controlled by gate signals applied to the plurality of word lines WL. The drain select transistor DST may be connected to a drain select line DSL. An operation of the drain select transistor DST may be controlled by a gate signal applied to the drain select line DSL. The source select transistor SST may be connected to a source select line SSL. An operation of the source select transistor SST may be controlled by a gate signal applied to the source select line SSL.
[0045] The source select line SSL, the plurality of word lines WL, and the drain select line DSL may be implemented by conductive patterns stacked to be spaced apart from each other.
[0046]
[0047] Referring to
[0048] The plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 may be alternately disposed under the first interlayer insulating layer 105A. More specifically, the plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 may be disposed between the first interlayer insulating layer 105A and the bit line BL, and be alternately disposed one by one in a Z-axis direction.
[0049] The first interlayer insulating layer 105A and each second interlayer insulating layer 109 may include the same insulating material. In an embodiment, the first interlayer insulating layer 105A and the second interlayer insulating layer 109 may include silicon oxide.
[0050] The plurality of conductive patterns 107 may be spaced apart from the spacer pattern 101A by the first interlayer insulating layer 105A. The plurality of conductive patterns 107 may be insulated from each other by the plurality of second interlayer insulating layers 109. At least one conductive pattern adjacent to the first interlayer insulating layer 105A among the plurality of conductive patterns 107 may be used as the source select line SSL described with reference to
[0051] The spacer pattern 101A may be disposed on the first interlayer insulating layer 105A. The spacer pattern 101A may include a semiconductor layer. In an embodiment, the semiconductor layer may include single crystalline silicon.
[0052] The spacer pattern 101A, the first interlayer insulating layer 105A, the plurality of conductive patterns 107, and the plurality of second interlayer insulating layers 109 may be penetrated by a hole 120. The cell plug CPL may be disposed in the hole 120.
[0053] The memory cell array MCA may include a first insulating layer 131 disposed between a stack structure of the plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 and the bit line BL. The cell plug CPL may extend to the inside of the first insulating layer 131.
[0054] The cell plug CPL may include a memory pattern 121A, a channel pattern 123A, a core insulating pattern 125A, and a capping pattern 127.
[0055] The memory pattern 121A may extend along a sidewall of the hole 120. As shown in
[0056] The core insulating pattern 125A and the capping pattern 127 may be disposed in a central region of the hole 120. The capping pattern 127 may be disposed between the core insulating pattern 125A and the bit line BL. The capping pattern 127 may include a doped semiconductor layer. In an embodiment, the capping pattern 127 may include a doped silicon layer including an n-type impurity.
[0057] The channel pattern 123A may be disposed between the core insulating pattern 125A and the memory pattern 121A. The channel pattern 123A may further protrude in the Z-axis direction than the core insulating pattern 125A. The channel pattern 123A may include a portion further protruding toward the bit line BL than the core insulating pattern 125A to surround a sidewall of the capping pattern 127. The channel pattern 123A may include a semiconductor layer. The channel pattern 123A may include a channel region A1, a drain junction A2, and a source junction A3. The channel region A1 of the channel pattern 123A may be disposed between the drain junction A2 and the source junction A3.
[0058] A portion of the semiconductor layer, which constitutes the channel region A1, may be substantially intrinsic. Portions of the semiconductor layer, which constitute the drain junction A2 and the source junction A3, may include a conductivity type impurity. The drain junction A2 of the channel pattern 123A may be in contact with the capping pattern 127. The source junction A3 of the channel pattern 123A may be in contact with the doped semiconductor layer 185A. Each of the drain junction A2 and the source junction A3 may further extend toward the channel region A1 than the doped semiconductor layer 185A and the capping pattern 127. The drain junction A2 of the channel pattern 123A may include the same conductivity type impurity as the capping pattern 127. The source junction A3 of the channel pattern 123A may include the same conductivity type impurity as the doped semiconductor layer 185A. In an embodiment, the drain junction A2 and the source junction A3 may include an n-type impurity.
[0059] The doped semiconductor layer 185A may be used as the common source layer CSL shown in
[0060] The doped semiconductor layer 185A may extend to the inside of the hole 120 to overlap with a sidewall of the spacer pattern 101A. More specifically, the doped semiconductor layer 185A may include a horizontal pattern 185HP, a core pattern 185CP, and a sidewall pattern 185SP. The horizontal pattern 185HP of the doped semiconductor layer 185A may be disposed on the spacer pattern 101A, and extend on the XY plane like the common source layer CSL shown in
[0061] The memory cell array MCA may further include at least one insulating layer disposed between the first insulating layer 131 and the bit line BL. In an embodiment, the memory cell array MCA may include a second insulating layer 135 between the first insulating layer 131 and the bit line BL, and a third insulating layer 139 between the second insulating layer 135 and the bit line BL. The bit line BL may penetrate a fourth insulating layer 143 overlapping with the third insulating layer 139. The bit line BL may be connected to the capping pattern 127 of the cell plug CPL via a bit line-channel connection structure BCC. The bit line-channel connection structure BCC may include conductive patterns having various structures. In an embodiment, the bit line-channel connection structure BCC first conductive plug 133 extending to penetrate the first insulating layer 131 from the capping pattern 127, a conductive pad 137 extending to penetrate the second insulating layer 135 from the first conductive plug 133, and a second conductive plug 141 extending to penetrate the third insulating layer 139 from the conductive pad 137.
[0062] Referring to
[0063] In order to increase the above-described distance between the interface BS1 and the source select line SSL, a thickness D1A of the first interlayer insulating layer 105A may be made greater than that D2 of the second interlayer insulating layer 109. A thickness D3A of the spacer pattern 101A may be diverse. In an embodiment, the thickness D3A of the spacer pattern 101A may be less than that D1A of the first interlayer insulating layer 105A.
[0064] A turn-on current of the source select transistor connected to the source select line SSL may be increased as the distance between the doped semiconductor layer 185A and the source select line SSL is narrowed. In order to increase the turn-on current of the source select transistor, the core pattern 185CP of the doped semiconductor layer 185A may extend longer in the Z-axis direction than the sidewall pattern 185SP of the doped semiconductor layer 185A.
[0065] In accordance with the present disclosure, the gap between the source select line SSL and the doped semiconductor layer 185A may be stably maintained by the spacer pattern 101A, and the turn-on current of the source select transistor may be increased by the core pattern 185CP.
[0066]
[0067] Referring to
[0068] Referring to
[0069] The first interconnection 153 and the second interconnection 230 may be connected to each other by a mutual connection structure of the first conductive bonding pad 155 and the second conductive bonding pad 231. In an embodiment, the first conductive bonding pad 155 and the second conductive bonding pad 231 may be coupled to each other through a bonding process.
[0070] The peripheral circuit structure 200 may include a substrate 201 and a plurality of transistors TR. The substrate 201 may be a semiconductor substrate including silicon, germanium, etc. The substrate 201 may include active regions divided by isolation layers 203.
[0071] The plurality of transistors TR may constitute a peripheral circuit for controlling an operation of the memory cell array MCA. In an embodiment, the plurality of transistors TR may include a transistor of a page buffer circuit for controlling a bit line BL. Each transistor TR may include a gate insulating layer 205, a gate electrode 207, and junctions 201J. The gate insulating layer 205 and the gate electrode 207 may be stacked on the active region of the substrate 201. The junctions 201J may be provided as a source region and a drain region. The junctions 201J may be provided by doping at least one of an n-type impurity and a p-type impurity into the active regions exposed at both sides of the gate electrode 207.
[0072] The first interconnection 153 and the first conductive bonding pad 155 may be formed in a cell array-side insulating structure 151. The cell array-side insulating structure 151 may include two or more insulating layers. The first interconnection 153 may include a conductive pattern having various structures. The first conductive bonding pad 155 may be connected to the bit line BL via the first interconnection 153.
[0073] The second interconnection 230 and the second conductive bonding pad 231 may be formed in a peripheral circuit-side insulating structure 210. The peripheral circuit-side insulating structure 210 may include two or more insulating layers. The second interconnection 230 may include a plurality of conductive patterns 211, 213, 215, 217, 219, 221, 223, and 225 connected to the transistor TR. The plurality of conductive patterns 211, 213, 215, 217, 219, 221, 223, and 225 may be formed in various structures. The second conductive bonding pad 231 may be connected to the transistor TR via the second interconnection 230.
[0074] According to the above-described structure, the bit line BL may be connected to the transistor TR via the first interconnection 153, the first conductive bonding pad 155, the second conductive bonding pad 231, and the second interconnection 230.
[0075]
[0076] Referring to
[0077] Each of the doped semiconductor layers 185B, 185C, 185D, 185E, and 185F may include a horizontal pattern 185HP and a core pattern 185CP extending from the horizontal pattern 185HP. A sidewall pattern 185SP extends from the horizontal pattern 185HP of each of the doped semiconductor layers 185B, 185C, 185E, and 185F as shown in
[0078] The length of the core pattern 185CP and the length of the sidewall pattern 185SP may be controlled by etch selectivities of core insulating patterns 125B, 125C, 125D, 125E, and 125F with respect to a tunnel insulating layer TI, a data storage layer DS, and a blocking insulating layer BI of each of memory patterns 121B, 121C, 121D, 121E, and 121F. In accordance with the present disclosure, each of the core insulating patterns 125B, 125C, 125D, 125E, and 125F may be etched deeper than the tunnel insulating layer TI, the data storage layer DS, and the blocking insulating layer BI. Accordingly, the length of core pattern 185CP may be formed longer than that of the sidewall pattern 185SP as shown in
[0079] The length of a source junction A3 of each of channel patterns 123B, 123C, 123D, 123E, and 123F may be controlled by the length of the core pattern 185CP and the length of the sidewall pattern 185SP. The source junction A3 may further protrude toward a channel region A1 than the core pattern 185CP.
[0080]
[0081] Referring to
[0082] Referring to
[0083] In accordance with an embodiment, as shown in
[0084] In accordance with another embodiment, as shown in
[0085] Referring to
[0086] In an embodiment, the core insulating patterns 125A, 125B, 125C, and 125D shown in
[0087] Referring to
[0088]
[0089] Referring to
[0090] The spacer pattern 103 may be made of a material having an etch selectivity with respect to a semiconductor layer. In an embodiment, the spacer pattern 103 may include at least one of a silicon carbide nitride layer (SiCN) and a silicon nitride layer (SiN).
[0091] The cell plug CPL may include a memory pattern 121G, a channel pattern 123G, a core insulating pattern 125G, and a capping pattern 127. The channel pattern 123G may include a channel region A1, a drain junction A2, and a source junction A3, and the doped semiconductor layer 185G may include a horizontal pattern 185HP, and a core pattern 185CP and a sidewall pattern 1855P, which extend from the horizontal pattern 185HP.
[0092] The channel pattern 123G may be defined along a contact surface between the channel pattern 123G and at least one of the sidewall pattern 185SP of the doped semiconductor layer 185G and the core pattern 185CP of the doped semiconductor layer 185G. The etching amount of the core insulating pattern 125G, the etching amount of the memory pattern 121G, the thickness of the first interlayer insulating layer 105, the thickness of the spacer pattern 103, the length of the sidewall pattern 185SP of the doped semiconductor layer 185G, and the length of the core pattern 185CP of the doped semiconductor layer 185G may be variously controlled as described with reference to
[0093] The metal layer 191 shown in
[0094]
[0095] Referring to
[0096] The steps ST11 and ST21 may be individually performed. Accordingly, in an embodiment, a problem in which an electrical characteristic of the peripheral circuit structure is deteriorated by a high temperature required in the step ST11 may be mitigated or prevented in advance.
[0097] Hereinafter, the manufacturing method will be described in more detail with reference to process sectional views.
[0098]
[0099] Referring to
[0100] The preliminary memory cell array structure may include a first interlayer insulating layer 105A or 105 on the above-described base structure, a plurality of conductive patterns 107 and a plurality of second interlayer insulating layers 109, which are alternately stacked on the first interlayer insulating layer 105A or 105, a cell plug CPL which penetrates the plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 and extends to the inside of the base structure, and a bit line BL connected to the cell plug CPL.
[0101] The semiconductor layer 101L may include single crystalline silicon. The etch stop layer 103L may be made of a material having an etch selectivity with respect to the semiconductor layer 101L. As shown in
[0102] The first interlayer insulating layer 105A or 105 may be made of the same material as each second interlayer insulating layer 109. In an embodiment, the first interlayer insulating layer 105A or 105 may include an oxide layer including silicon oxide, etc.
[0103] In an embodiment, as shown in
[0104] The first interlayer insulating layer 105A or 105 shown in
[0105] The plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 may surround the cell plug CPL. The process of forming the plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109, which surround the cell plug CPL, may include a process of alternately stacking a plurality of first material layers and a plurality of second material layers on the first interlayer insulating layer 105A or 105. In an embodiment, the first material layer may be formed of a conductive material for the conductive pattern 107, and the second material layer may be an insulating material for the second interlayer insulating layer 109. In another embodiment, the first material layer may be a sacrificial material, and the second material layer may be an insulating material for the second interlayer insulating layer 109. More specifically, the sacrificial material may be a nitride layer, and the second interlayer insulating layer 109 may be an oxide layer.
[0106] The process of forming the plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109, which surround the cell plug CPL, may include a process of forming a hole 120 penetrating the plurality of first material layers and the plurality of second material layers through an etching process using a mask pattern (not shown) as an etch barrier, a process of forming the cell plug CPL in the hole 120, and a process of removing the mask pattern. The hole 120 and the cell plug CPL may extend to the inside of the semiconductor layer 101L. The process of forming the cell plug CPL may include a process of forming a memory layer 121 on a surface of the hole 120, a process of forming a channel layer 123 on the memory layer 121, and a process of filling a central region of the hole 120 with a core insulating layer 125 or 125′ and a capping pattern 127. The memory layer 121 may include a blocking insulating layer BI, a data storage layer DS, and a tunnel insulating layer TI as shown in
[0107] The core insulating layer 125 or 125′ may be formed to have a height lower than that of the channel layer 123. The capping pattern 127 may include a doped semiconductor layer as described with reference to
[0108] Subsequently, a region in which the mask pattern is removed may be filled with a first insulating layer 131. The cell plug CPL may be covered by the first insulating layer 131. When the first material layer and the second material layer, which are described above, are made of the conductive material for the conductive pattern 107 and the insulating material for the second interlayer insulating layer 109, the first material layer and the second material layer may remain as the conductive pattern 107 and the second interlayer insulating layer 109, which surround the cell plug CPL. When the first material layer and the second material layer are made of the sacrificial material and the insulating material for the second interlayer insulating layer 109, a process of replacing the sacrificial material with the conductive pattern 107 may be additionally performed.
[0109] The process of forming the bit line BL connected to the cell plug CPL may include a process of forming a bit line-channel connection structure BCC connected to the capping pattern 127 of the cell plug CPL and a process of forming the bit line BL connected to the bit line-channel connection structure BCC. In an embodiment, the process of forming the bit line-channel connection structure BCC may include a process of forming a first conductive plug 133 penetrating the first insulating layer 131, a process of forming a second insulating layer 135 covering the first conductive plug 133 and the first insulating layer 131, a process of forming a conductive pad 137 penetrating the second insulating layer 135, a process of forming a third insulating layer 139 covering the conductive pad 137 and the second insulating layer 135, and a process of forming a second conductive plug 141 penetrating the third insulating layer 139.
[0110] The process of forming the bit line BL may include a process of forming a fourth insulating layer 143 covering the second conductive plug 141 and the third insulating layer 139, a process of forming a trench which penetrates the fourth insulating layer 143 and exposes the bit line-channel connection structure BCC, and a process of filling the trench with a conductive material.
[0111]
[0112] Referring to
[0113]
[0114] Referring to
[0115] Subsequently, the first conductive bonding pad 155 having the structure provided through the process described with reference to
[0116]
[0117] Referring to
[0118] A portion of the base structure (e.g., the semiconductor layer 101L) shown in
[0119] In addition, the channel layer 123, the blocking insulating layer BI, the data storage layer DS, and the tunnel insulating layer TI may be exposed through the step ST33.
[0120] Referring to
[0121] Hereinafter, the remaining memory layer may be referred to as a memory pattern 121A, and the remaining core insulating layer may be referred to as a core insulating pattern 125A.
[0122] A conductive pattern adjacent to the first interlayer insulating layer 105A among the plurality of conductive patterns 107 may be a source select line SSL. In order to increase a turn-on current of a source select transistor connected to the source select line SSL, the first recess part RP11 may be formed deeper than the second recess part RP21 toward a level at which the source select line SSL is disposed.
[0123] During the etching process for forming the first recess part RP11, the time required for the second recess part RP21 to reach the level at which the source select line SSL is disposed may be increased through a portion of the memory layer between the spacer pattern 101A and the channel layer 123, which are shown in
[0124] Referring to
[0125] After the doped semiconductor layer 185A is formed, an annealing process may be performed such that a conductivity type impurity in the doped semiconductor layer 185A is activated. While the annealing process is performed, a source junction A3 may be defined as shown in
[0126] Although not shown in the drawing, before the annealing process is performed, a process of injecting a conductivity type impurity into the inside of the doped semiconductor layer 185A and an end portion of the channel layer 123, which is surrounded by the spacer pattern 101A, may be additionally performed.
[0127]
[0128] Referring to
[0129] Referring to
[0130] In accordance with the embodiment of the present disclosure, the spacer pattern 101B remains thicker than the first interlayer insulating layer 105B, so that the positions of the etched surfaces of the tunnel insulating layer TI, the data storage layer DS, and the blocking insulating layer BI may be controlled to become a level higher than that at which the source select line SSL is disposed.
[0131] Subsequently, as described with reference to
[0132]
[0133] Referring to
[0134] Subsequently, a portion of the memory layer and a portion of the core insulating layer may be removed through the etching process of the step ST35 described with reference to
[0135] A conductive pattern adjacent to the first interlayer insulating layer 105 may be a source select line SSL. The etching time of the step ST35 is controlled, so that a bottom surface of the second recess part RP2′ may be located closer to a level at which the spacer pattern 101 is disposed than a level at which the source select line SSL is disposed. Accordingly, in an embodiment, a phenomenon in which the source select line SSL is exposed through the second recess part RP2′ may be prevented or mitigated.
[0136] Referring to
[0137] Although not shown in the drawing, as another embodiment of the etching process of the step ST35, the etching time of the step ST35 can be controlled such that loss hardly occurs in the memory layer. Accordingly, as shown in
[0138]
[0139] Referring to
[0140] Subsequently, a portion of the memory layer and a portion of the core insulating layer may be removed through an etching process of the step ST35 described with reference to
[0141] Referring to
[0142]
[0143] Referring to
[0144] Subsequently, a portion of the memory layer and a portion of the core insulating layer may be removed through the etching process of the step ST35 described with reference to
[0145] Referring to
[0146]
[0147] Referring to
[0148] The step ST35 may include steps of melting and recrystalizing of the preliminary doped semiconductor layer 185L or 185L′ through an annealing process. Accordingly, the voids 301 and 303 shown in
[0149] Through melting and recrystallization through the above-described annealing process, a doped semiconductor layer 185F including a core pattern 185CP and a sidewall pattern 185SP may be formed as shown in
[0150]
[0151] Referring to
[0152] Referring to
[0153] The first interlayer insulating layer 105 may be protected by the etch stop layer 103L while the semiconductor layer 101L is removed. After the step ST33, the remaining etch stop layer 103L may be defined as a spacer pattern 103.
[0154] Referring to
[0155] Referring to
[0156] Referring to
[0157]
[0158] Before processes shown in
[0159] After the preliminary memory cell array is formed, the cell array-side insulating structure 151, the first interconnection 153, and the first conductive bonding pad 155, which are shown in
[0160]
[0161] Referring to
[0162]
[0163] The channel layer 123 may be protected by the memory layer 121. In an embodiment, each of the blocking insulating layer BI, the data storage layer DS, and the tunnel insulating layer TI of the memory layer 121 may protect the channel layer 123.
[0164] Subsequently, the step ST35 shown in
[0165] Referring to
[0166] A conductive pattern adjacent to the first interlayer insulating layer 105A among the plurality of conductive patterns 107 may be a source select line SSL. An etching amount of the memory layer may be controlled to increase a turn-on current of a source select transistor connected to the source select line SSL. A depth of the recess part Ra may be increased in proportion to the etching amount of the memory layer. During an etching process for forming the recess part Ra, a time for which a bottom surface of the recess part Ra reaches a level at which the source select line SSL is disposed may be increased by the remaining semiconductor layer 101L, as compared with a case where the semiconductor layer 101L is completely removed. Accordingly, in accordance with the embodiment of the present disclosure, control may be promoted by the etching amount of the memory layer such that a distance between the bottom surface of the recess part Ra and the source select line SSL is secured.
[0167] The etching process for forming the recess part Ra may be performed in a state in which the core insulating layer 125 is blocked by the channel layer 123. Accordingly, the core insulating layer 125 may be protected from the etching process.
[0168] Referring to
[0169] Referring to
[0170] The conductivity type impurity may be activated, while the portion of the channel layer 123 shown in
[0171] Subsequently, a doped semiconductor layer 185H may be formed by crystallizing the melted semiconductor material. The doped semiconductor layer 185H may include the activated conductivity type impurity. A partial region of the channel layer is not melted but may remain as a channel pattern 123H. The channel pattern 123H may include the channel region A1 described with reference to
[0172] Hereinafter, the core insulating layer surrounded by the doped semiconductor layer 185H is referred to as a core insulating pattern 125H.
[0173] According to the manufacturing process described with reference to
[0174] The first interlayer insulating layer 105A may include a first surface SU1 facing in a first direction DR1 and a second surface SU2 facing in a second direction DR2 opposite to the first direction DR1. In an embodiment, the first direction DR1 and the second direction DR2 may respectively correspond to a positive direction and a negative direction of a Z axis. The plurality of conductive patterns 107 and the plurality of second interlayer insulating layers 109 may be alternately disposed in the second direction DR2 on the second surface SU2 of the first interlayer insulating layer 105A.
[0175] The core insulating pattern 125H may include an end portion 125EG further protruding in the first direction DR1 than the first interlayer insulating layer 105A. The memory pattern 121H may further protrude in the first direction DR1 than the channel pattern 123H, and be spaced apart from the core insulating pattern 125H between the first interlayer insulating layer 105A and the core insulating pattern 125H.
[0176] The doped semiconductor layer 185H may be disposed on the first surface SU1 of the first interlayer insulating layer 105A, and extend between the core insulating pattern 125H and the memory pattern 121H. In an embodiment, the doped semiconductor layer 185H may be divided into a horizontal pattern 185HP, a first protrusion part 185P1, and a second protrusion part 185P2. The horizontal pattern 185HP′ may surround the end portion 125EG of the core insulating pattern 125H. The first protrusion part 185P1 may extend along a sidewall of the first interlayer insulating layer 105A from the horizontal pattern 185HP′. The first protrusion part 185P1 may be mounted on one surface of the memory pattern 121H, which faces in the first direction DR1. The first protrusion part 185P1 may be disposed between the sidewall of the first interlayer insulating layer 105A and a sidewall of the core insulating pattern 125H, and form a coplanar surface with the sidewall of the first interlayer insulating layer 105A and the sidewall of the core insulating pattern 125H. The second protrusion part 185P2 may extend along a sidewall of the memory pattern 121H from the first protrusion part 185P1. The second protrusion part 185P2 may be disposed between the sidewall of the memory pattern 121H and the sidewall of the core insulating pattern 125H, and form a coplanar surface with the sidewall of the memory pattern 121H and the sidewall of the core insulating pattern 125H. The second protrusion part 185P2 may be formed to have a second width W2 narrower than a first width W1 of the first protrusion part 185P1. The second protrusion part 185P2 may be used as a source junction.
[0177] The doped semiconductor layer 185H is formed by the melting through the laser annealing and the crystallization, a crystal grain of the doped semiconductor layer 185H may be grown toward the melted semiconductor material by using, as a seed, the channel pattern 123H which is not melted. Accordingly, the doped semiconductor layer 185H may include a crystallization region extending between the memory pattern 121H and the core insulating pattern 125H from the channel pattern 123H.
[0178]
[0179] Referring to
[0180]
[0181] Before processes shown in
[0182]
[0183] Referring to
[0184] Each of the tunnel insulating layer TI, the data storage layer DS, and the blocking insulating layer BI of the memory layer 121 may be exposed through the step ST33. To this end, a portion of the semiconductor layer 101L may be removed from a back surface of the semiconductor layer 101L. In an embodiment, a portion of the semiconductor layer 101L shown in
[0185] Subsequently, the step ST35 may be performed, which includes a process of removing a portion of the memory layer 121, a process of injecting a conductivity type impurity into the semiconductor layer 101L and the channel layer 123, and a process of melting and crystallizing portions of the semiconductor layer 101L and the channel layer 123.
[0186] Referring to
[0187] Hereinafter, the remaining memory layer is referred to as a memory pattern 121I, and the remaining core insulating layer is referred to as a core insulating pattern 125I.
[0188] A conductive pattern adjacent to the first interlayer insulating layer 105A among the plurality of conductive patterns 107 may be a source select line SSL. The depths of the first recess part Rb and the second recess part Rc may be controlled to fit a turn-on current design value of a source select transistor connected to the source select line SSL. During an etching process for forming the recess part Rb, a time for which a bottom surface of the recess part Rb reaches a level at which the source select line SSL is disposed may be increased by the remaining semiconductor layer 101L, as compared with a case where the semiconductor layer 101L does not remain.
[0189] A conductivity type impurity 200 may be injected into the semiconductor layer 101L and the channel layer 123 in the step ST35. The conductivity type impurity 200 may include at least one of an n-type impurity and a p-type impurity.
[0190] Referring to
[0191] Subsequently, a doped semiconductor layer 185I may be formed by crystallizing the melted semiconductor material. The doped semiconductor layer 185I may include the conductivity material activated by the laser annealing. A partial region of the channel layer is not melted but may remain as a channel pattern 123I. The channel pattern 123I may include the channel region A1 described with reference to
[0192] According to the manufacturing process described with reference to
[0193] The first interlayer insulating layer 105A may include a first surface SU1 facing in the first direction DR1 and a second surface SU2 facing in the second direction DR2 opposite to the first direction DR1 as described with reference to
[0194] The first surface SU1 of the first interlayer insulating layer 105A may remain in a state in which the first surface SU1 of the first interlayer insulating layer 105A further protrudes in the first direction DR1 than the core insulating pattern 125I. The memory pattern 121I may further protrude in the first direction DR1 than the channel pattern 123I.
[0195] The doped semiconductor layer 185I may be disposed on the first surface SU1 of the first interlayer insulating layer 105A, and extend between the core insulating pattern 125I and the memory pattern 121I. In an embodiment, the doped semiconductor layer 185I may be divided into a horizontal pattern 185HP and a protrusion part 185PP. The horizontal pattern 185HP may extend to cover the first interlayer insulating layer 105A, the core insulating pattern 125I and the memory pattern 121I. The protrusion part 185PP may be disposed between a sidewall of the memory pattern 121I and a sidewall of the core insulating pattern 125I from the horizontal pattern 185HP. The protrusion part 185PP may form a coplanar surface with the sidewall of the memory pattern 121I and the sidewall of the core insulating pattern 125I.
[0196] Because the doped semiconductor layer 185I is formed by the melting through the laser annealing and the crystallization, the doped semiconductor layer 185I may include a grain grown between the memory pattern 121I and the core insulating pattern 125I from a boundary surface BS between the protrusion part 185PP and the channel pattern 123I.
[0197] As described above, a portion of the preliminary memory cell array structure is etched from the back surface of the base structure including the semiconductor layer, so that the channel layer buried in the base structure may be exposed. Accordingly, the doped semiconductor layer may be to be in contact with the channel layer in the base structure.
[0198] In accordance with various embodiments of the present disclosure, the conductivity type impurity is diffused into the exposed channel layer, or the conductivity type impurity is injected into the exposed channel layer and is melted and crystallized, so that a junction may be defined.
[0199] In accordance with various embodiments of the present disclosure, the etching amount of at least one of the core insulating layer and the memory layer is controlled, so that the separation distance between the junction and the conductive pattern can be controlled.
[0200] In accordance with various embodiments of the present disclosure, a uniform recess part may be provided by using the etch selectivity between the channel layer and at least one of the core insulating layer and the memory layer, so that the uniformity of the junction may be improved.
[0201] In accordance with various embodiments of the present disclosure, the formation range of the junction may be quantitatively controlled, so that the reliability of an erase operation using a gate induced drain leakage (GIDL) current determined by the formation range of the junction may be improved.
[0202]
[0203] Referring to
[0204] The memory device 1120 may be a multi-chip package configured with a plurality of flash memory chips. The memory device 1120 may include: a stack structure including a first interlayer insulating layer, and a plurality of second interlayer insulating layers and a plurality of conductive patterns, which are alternately disposed under the first interlayer insulating layer; a hole penetrating the stack structure; a core insulating pattern, a memory pattern, and a channel pattern, disposed inside the hole; and a doped semiconductor layer disposed over the first interlayer insulating layer, the doped semiconductor layer extending to the inside of the hole.
[0205] The memory controller 1110 controls the memory device 1120, and may include Static Random Access Memory (SRAM) 1111, a Central Processing Unit (CPU) 1112, a host interface 1113, an error correction block 1114, and a memory interface 1115. The SRAM 1111 is used as an operation memory of the CPU 1112, the CPU 1112 performs overall control operations for data exchange of the memory controller 1110, and the host interface 1113 includes a data exchange protocol for a host connected with the memory system 1100. The error correction block 1114 detects an error included in a data read from the memory device 1120, and corrects the detected error. The memory interface 1115 interfaces with the memory device 1120. The memory controller 1110 may further include Read Only Memory (ROM) for storing code data for interfacing with the host, and the like.
[0206] The memory system 1100 configured as described above may be a memory card or a Solid State Disk (SSD), in which the memory device 1120 is combined with the controller 1110. For example, when the memory system 1100 is an SSD, the memory controller 1100 may communicated with the outside (e.g., the host) through one of various interface protocols, such as a Universal Serial Bus (USB) protocol, a Multi-Media Card (MMC) protocol, a Peripheral Component Interconnection (PCI) protocol, a PCI-Express (PCI-E) protocol, an Advanced Technology Attachment (ATA) protocol, a Serial-ATA (SATA) protocol, a Parallel-ATA (PATA) protocol, a Small Computer Small Interface (SCSI) protocol, an Enhanced Small Disk Interface (ESDI) protocol, and an Integrated Drive Electronics (IDE) protocol.
[0207]
[0208] Referring to
[0209] The memory system 1210 may be configured with a memory device 1212 and a memory controller 1211.
[0210] The memory device 1212 may include: a stack structure including a first interlayer insulating layer, and a plurality of second interlayer insulating layers and a plurality of conductive patterns, which are alternately disposed under the first interlayer insulating layer; a hole penetrating the stack structure; a core insulating pattern, a memory pattern, and a channel pattern, disposed inside the hole; and a doped semiconductor layer disposed over the first interlayer insulating layer, the doped semiconductor layer extending to the inside of the hole.
[0211] The memory controller 1211 may be configured the same as the memory controller 1110 described above with reference to
[0212] In accordance with various embodiments of the present disclosure, a separation distance between a doped semiconductor layer and a conductive pattern of a gate stack structure is secured, so that a leakage current may be reduced. Accordingly, according to various embodiments of the present disclosure, the operational reliability of the semiconductor memory device may be improved.