PCR device and PCR method
10040070 ยท 2018-08-07
Assignee
Inventors
Cpc classification
F04B19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2200/14
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5027
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
B01L7/52
PERFORMING OPERATIONS; TRANSPORTING
B01L7/525
PERFORMING OPERATIONS; TRANSPORTING
International classification
C12P19/34
CHEMISTRY; METALLURGY
B01L7/00
PERFORMING OPERATIONS; TRANSPORTING
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A reaction container 10 of the PCR device 1 has a tubular ring channel 20 formed by a substrate 11, a channel forming plate 12, and a cover plate 13. The ring channel 20 comprises an electrode pair 21 disposed, in a diametrical direction of an inner surface of one side wall of the ring channel 20, to face each other with a horizontal gap interposed therebetween, and is vertically erected. The gap length of the electrode pair 21 is across the entire width within a cross-section of the ring channel 20.
Claims
1. A PCR device comprising: an annular container having a first substrate and a second substrate being opposed to the first substrate to form the annular container, the first substrate being disposed vertically, a flow path formed in the annular container having a cross-section of which is rectangular, the annular container being in a circular annular shape as a whole and being vertically oriented, to carry out polymerase chain reaction (PCR); an electrode pair disposed on one inner surface of opposed substrates, the electrodes of the electrode pair being disposed to face each other with a gap interposed therebetween, said gap extending horizontally across an entire width of a flow of a reaction solution, intersecting the flow, and having a horizontal gap center line; and a control unit which applies an AC voltage to the electrode pair to make an AC current flow through the reaction solution, thereby generating Joule heat to make the reaction solution flow upward, across the gap center line and each electrode of the electrode pair, and control the reaction solution in temperature.
2. A PCR device comprising: an annular container, having a first substrate and a second substrate being opposed to the first substrate to form the annular container, the first substrate being disposed vertically, a flow path disposed within in the annular container having a cross-section which is rectangular, the annular container is in a circular annular shape as a whole and being vertically oriented, to carry out polymerase chain reaction (PCR); an electrode pair consisting of electrodes each of which is disposed on respective inner surfaces of opposed substrates, the electrodes of the electrode pair being disposed to face each other with a gap interposed therebetween, said gap extending horizontally across an entire width of a flow of a reaction solution, intersecting the flow, and having a horizontal gap center line; and a control unit which applies an AC voltage to the electrode pair to make an AC current flow through the reaction solution, thereby generating Joule heat to make the reaction solution flow upward, across the gap center line and each electrode of the electrode pair, and control the reaction solution in temperature.
3. A PCR method of providing an annular container, the annular container having an electrode pair consisting of two electrodes disposed on one inner surface of opposed substrates, a flow path, a cross-section of which is rectangular, and the annular container being in a circular annular shape as a whole and being vertically oriented, to carry out polymerase chain reaction (PCR), and the electrodes of the electrode pair being disposed to face each other with a gap interposed therebetween, said gap extending horizontally across an entire width of a flow of a reaction solution, intersecting the flow, and having a horizontal gap center line, and applying an AC voltage to the electrode pair to make an AC current flow through the reaction solution, thereby generating Joule heat to make the reaction solution flow upward, across the gap center line and each electrode of the electrode pair, and control the reaction solution in temperature.
4. A PCR method of providing an annular container, the annular container having an electrode pair consisting of electrodes each of which is disposed on respective inner surfaces of opposed substrates, a flow path, a cross-section of which is rectangular, and which is in a circular annular shape, vertically orienting the annular container to carry out polymerase chain reaction (PCR), and providing the electrodes of the electrode pair to be disposed to face each other with a gap interposed therebetween, said gap extending horizontally across an entire width of a flow of a reaction solution, intersecting the flow, and having a horizontal gap center line, and applying an AC voltage to the electrode pair to make an AC current flow through the reaction solution, thereby generating Joule heat to make the reaction solution flow upward, across the gap center line and each electrode of the electrode pair, and control the reaction solution in temperature.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EMBODIMENTS
(7) Hereinafter, modes for carrying out the present invention will be described in detail with reference to the accompanying drawings.
Example 1
(8)
(9) On the other hand,
(10) First, description will be given of a configuration of the PCR device.
(11) As depicted in
(12) As depicted in
(13) The substrate 11 depicted in
(14) As depicted in
(15) As above, the ring channel 20 can make the reaction solution flow upward in a direction to intersect the center line (refer to the alternate long and short dashed line in
(16) In the present example, because the gap of the electrode pair 21 horizontally crosses the ring channel 20, a heating region is small, and heating power is small accordingly, however, because the ring channel 20 itself is small and therefore a small amount of reaction solution flows within the ring channel 20, a PCR cycle can be sufficiently realized. Moreover, because the gap length GL of the electrode pair 21 is across the entire width within a channel cross-section, the whole cross-section of a flowing solution can be heated.
(17) The channel forming plate 12 is made of PDMS (polydimethylsiloxane), and disposed by being bonded on the substrate 11. The channel forming plate 12 has a function as a spacer to keep a predetermined distance between the substrate 11 and the cover plate 13, and its thickness (for example, 200 m) corresponds to the flow path depth D of the ring channel 20. The channel forming plate 12 is provided with an annular groove to form the ring channel 20. Moreover, an inlet well 15 of a reaction solution is provided on the side of the electrode pair 21 of an upper end of the annular groove, and on the side to separate from the electrode pair 21 of a lower end, an outlet well 16 of the reaction solution is provided.
(18) The cover plate 13 is made of glass, and forms the ring channel 20 by covering the entire surface of the channel forming plate 12.
(19) Through-holes (not depicted) are opened in the thickness direction at parts of the substrate 11 being in contact with the inlet well 15 and the outlet well 16 provided at the upper and lower ends of the ring channel 20, and tubes (not depicted) are connected to these through-holes to let the reaction solution flow in and out.
(20) A control section 30 (control unit) applies an AC voltage necessary for performing a PCR cycle to the electrode pair 21. The AC has a frequency of 10 kHz to 10 MHz, for example, 1 MHz. As compared with a slight amount of reaction solution within the ring channel 20, large electrodes can be used, and a configuration for directly heating the reaction solution is adopted, and thus a time constant of a response of the reaction solution temperature to voltage application can be provided within 1 second.
(21) In the following, operation of the PCR device configured as described above will be described.
(22) As PCR cycles, for example, the following steps are repeatedly performed 20 to 30 cycles in order. (1) 2 seconds to 10 seconds of denaturation (94 C.) (2) 5 seconds of annealing (54 C. to 66 C.) (3) 5 seconds to 15 seconds of extension (/2 C.)
(23) In actuality, as a PCR cycle of two steps in which annealing and extension are performed at the same temperature, an environment surrounding the reaction container 10 is maintained at the annealing/extension temperature, and a corresponding AC voltage is applied to the electrode pair 21 in order to reach the denaturation temperature. An AC current is thereby made to flow through the reaction solution to control the reaction solution in temperature by heating the reaction solution by Joule heat, so as to perform a PCR cycle.
(24) In the present example, because an AC current is made to flow through the reaction solution, the AC current does not electrolyze the reaction solution. Moreover, because an electric current is made to flow through the gap of the electrode pair 21, the electric current that flows through the gap is short in distance and a load resistance is therefore small, and thus even with a low application voltage, Joule heat sufficient for temperature control of a PCR cycle can be generated.
(25) Further, when the ring channel 20 of the present example is used, as online processing, linkage with a previous stage or subsequent stage of processing is possible. As the previous stage, grinding of cells, extraction and purification of genes, fragmentation of cells, or the like is feasible, while as the subsequent stage, an electrophoresis analysis, a microarray analysis, or a connection to a mass spectrometer is feasible, and further various gene analysis methods can be linked as an integrated device that is connected directly at a microchannel without a tube.
(26) The PCR device 1 can be constructed as a real-time PCR device using a dye that emits fluorescence by intercalation specifically into double-stranded DNA. A real-time PCR method allows monitoring the amount of PCR amplification in real time for analysis, does not need electrophoresis, and is excellent in promptness and quantitative performance.
(27) Next, description will be given of the PCR method of the present example.
(28) As depicted in
(29) A reaction solution is injected through the inlet well 15, and discharged through the outlet well 16. The reaction solution is subjected to Joule heating by the electrode pair 21 to reach a denaturation temperature, and made into an upward flow in the periphery of the electrode pair 21 to circulate within the ring channel 20 so as to perform a PCR cycle. A two-step PCR cycle is assumed here. When the PCR is completed, the reaction solution is discharged through the outlet well 16. In addition, the injection and discharge of a reaction solution into and from the reaction container 10 is performed by an external pump or syringe, which is not illustrated.
(30) As depicted in
(31) The ring channel 20 is filled inside with a reaction solution, and an electric current flows into the reaction solution at the gap of the electrode pair 21. Joule heat is then generated by resistance of the reaction solution to heat the reaction solution, so that the reaction solution loses weight to flow upward (a pump function by heating). The reaction solution thereby circulates within the channel (in this case, it circulates clockwise). Simultaneously, the reaction solution inside the ring channel 20 is raised in temperature, and is lowered in temperature by circulating and moving to a non-heat generating part. Said reaction solution can, by undergoing temperature changes and making the same into temperature changes for a PCR cycle, cause PCR amplification.
(32) Although this is not illustrated, the ring channel 20 as a whole is controlled in most parts separately by a heater to be a constant temperature (annealing/extension temperature). A reaction solution flow thus flows along the circular shape of the ring channel 20, and the gap of the electrode pair 21 horizontally crosses the ring channel 20 in either the left or right (in this example, the left side) of the ring channel 20. In addition, the horizontal described in the present example connotes a horizontal state of being nearly horizontal and with a slight inclination at a level that the above-described pump function by heating can be realized, besides literally being horizontal that is orthogonal to the vertical direction.
(33) As depicted in
(34) As has been described above, the reaction container 10 of the PCR device 1 according to the present example has the tubular ring channel 20 formed by the substrate 11, the channel forming plate 12, and the cover plate 13. The ring channel 20 comprises the electrode pair 21 disposed on an inner surface of one side wall of the ring channel 20 and to face each other with a gap interposed therebetween, the gap being provided in one of the two cross-sections where the ring channel 20 intersects a horizontal plane, and the ring channel 20 is vertically erected. The gap length of the electrode pair 21 is across the entire width within a cross-section of the ring channel 20. The control section 30 applies an AC voltage to the electrode pair 21 to make an AC current flow through a reaction solution, thereby generating Joule heat to control the reaction solution in temperature.
(35) The PCR device 1 and the PCR method according to the present example can thereby obtain the following effects.
(36) That is, because the PCR device (refer to
(37) In contrast thereto, the PCR device 1 according to the present example adopts a configuration of, as depicted in
(38) Moreover, in the conventional example, the electrode pair 45 (refer to
(39) In contrast thereto, the electrode pair 21 of the present example can be provided, as depicted in
(40) Moreover, because the gap of the electrode pair 21 is across the entire width within a cross-section of the ring channel 20, the whole cross-section of a reaction solution flowing through the gap of the electrode pair 21 can be heated. Further, because there is no temperature difference in a cross-sectional direction to intersect the flow path, heating can be evenly performed without temperature unevenness, and the heating efficiency is also high. As above, in the present example, because the gap of the electrode pair 21 horizontally crosses the ring channel 20, a heating region is small, and heating power can be reduced accordingly.
(41) Here, as described above, the present example enables downsizing the ring channel 20. Therefore, in the downsized ring channel 20, PCR amplification can be performed with a small amount of reaction solution, so that a PCR cycle can be sufficiently realized even when the heating power is smaller than that of the conventional example. That is, because the ring channel 20 is small in size, the present example enables sufficiently circulating a reaction solution even in a small amount, and enables sufficiently raising the temperature even by small heating power.
(42)
(43) The amplification characteristics (
(44) Flow path volume of ring channel 20: 0.47 L
(45) Application voltage: 11.0V
(46) Channel forming plate 12 (spacer) thickness: 0.3 mm
(47) Shooting interval: 20 sec.
(48) Master mix: illustra (GE Healthcare Corp.)
(49) Template: DNA 1.31 ng/25 L
(50) Target DNA: 199 bp
(51) Illustra by GE Healthcare Corp. was used as a master mix of polymerase and other ingredients necessary for a PCR. DNA as a template gene, a primer for excising a specific part (target DNA) in the template gene, and EvaGreen by Biotium Inc. as a fluorescent dye for observation of gene amplification were mixed into the master mix, and prepared into a sample. A primer having a base sequence to excise (further amplify) 199 bp of target DNA from the DNA was used as the primer.
(52) As shown by the amplification characteristics in
(53) Moreover, while PCR amplification characteristics at a template concentration of 1.31 ng/25 L have been shown here, it was confirmed that curves of characteristics at different template concentrations not shown here have same-shaped curves that are moved in an earlier direction (left direction in
(54)
(55) In the following, description will be given of technical elements of the present example.
(56) The respective steps in a PCR cycle have minimum required times.
(57) Generally, in a PCR, three steps of (1) denaturation step (95 C. to 98 C.), (2) annealing step (temperature is various), and (3) extension step (temperature is between the two temperatures mentioned above and is still not constant) are used. Recently, a method of two steps has been used in which the above (2) and (3) are made into a common step to be handled at the same temperature based on demand for a faster reaction, and particularly in a real-time PCR, a method of two steps called a fast PCR has been often used.
(58) In the fast PCR, a time of 1 to 5 seconds is set for (1) denaturation step, and for the step of the above (2) and (3), a minimum time (which is said to be proportional at a rate of 1 minute per a 1 kbp length) is set according to the length of the target DNA.
(59) In an experiment by the present inventor, it was found that a moment of time to pass through the gap between the electrodes is sufficient for (1) denaturation step. In the present example, the experiment was performed using an inner wall of 1 mm and an outer wall of 2.5 to 3 mm of the flow path of the ring channel 20. As a result, it has become clear that as compared with the conventional example, the speed that the reaction solution circles around the ring channel 20 is slowed to a level of approximately , but the PCR reaction is surprisingly faster than expected. This finding indicates that, even when the buoyancy being a driving source of a flow is weak, a reduction in the distance of a flow path for circulation causes falling within a range of practical use. In terms of the shape, a smaller flow path can be fabricated if it is formed by photolithography that is used in a semiconductor process, and thus there is a possibility of a faster reaction. That is, the present invention can provide an innovative advantage that a PCR is realized with a very small sample volume. Currently, in commercially-available common PCRs (including real-time PCRs), microtubes of 0.2 mL are used, and samples on the order of 20 L to 100 L are required. The present example requires a smaller sample, which is 0.5 L even in the device that is currently under experimentation. Furthermore, this does not mean the smallest limit, and a further reduction in volume is possible.
Example 2
(60) In Example 1, the electrodes 21 are provided on the substrate 11 of one side. Example 2 will be described in terms of an example for which electrodes are provided one each on a substrate and its opposite substrate to become an electrode pair.
(61)
(62) As depicted in
(63) The substrate 11 and the opposite substrate 13A are fixed with the channel forming plate 12 interposed therebetween. One electrode 211 of an electrode pair 21A is disposed on an inner surface of the substrate 11, and the other electrode 212 is disposed on an inner surface of the opposite substrate 13A, and the one electrode 211 and the other electrode 212 compose, with a reaction solution interposed therebetween, an electrode pair 21A that applies voltage horizontally across a cross-section in the middle of the ring channel 20. As depicted in
(64) A reaction solution is subjected to Joule heating by the electrode pair 21A to reach a denaturation temperature, and made into an upward flow in the periphery of the electrode pair 21A to annularly circulate within the flat ring channel 20 so as to perform a PCR cycle. A two-step PCR cycle is assumed here. The present example also uses an upward flow of the reaction solution by Joule heating.
(65) In the case of Example 1, because electric current is made to flow along the substrate 11, a large amount of heat escapes through the substrate even after heating, but because electric current is made to flow from the substrate 11 to the opposite substrate 13A in the middle (the thickness direction) of the ring channel 20 in the case of the present example, escaping heat can be reduced to perform temperature control with efficiency. Moreover, in the case of the present example, because the distance of a gap between the electrodes is defined by a spacer being the channel forming plate 12, no expensive patterning of an electrode pair is necessary, and an electrode pair can be evenly manufactured at low cost.
(66) However, the present invention is not limited to the above-described examples.
(67) The material of each component is not limited to the foregoing material, and a component made of a material to be used for a common microchannel can be adopted.
(68) Particularly in Example 1 where two electrodes are formed on the substrate 11, a description has been given of different materials of the cover plate 13 being made of glass and the channel forming plate 12 being made of PDMS, but the same material may be used for both the cover plate 13 and the channel forming plate 12. For example, in the case of PDMS being the same material, integral molding is facilitated, which is advantageous as a manufacturing method suitable for mass production.
(69) Moreover, the intersect (s) is not limited to intersecting at right angles.
REFERENCE SIGNS LIST
(70) 1 PCR device
(71) 10, 10A Reaction container (annular container)
(72) 11 Substrate
(73) 12 Channel forming plate
(74) 13 Cover plate
(75) 13A Opposite substrate (cover plate)
(76) 15 Inlet well
(77) 16 Outlet well
(78) 20 Ring channel
(79) 21, 21A Electrode pair
(80) 22 Leader electrode portion
(81) 20a Circular opening portion
(82) 30 Control section (control unit)
(83) 211, 212 Electrode
(84) G Gap width of electrode pair
(85) GL Gap length of electrode pair
(86) D Flow path depth of ring channel