MODULE FOR USE ON-BOARD A VEHICLE, FOR DECOMPOSING AN AMMONIA PRECURSOR USING A CATALYST
20180209320 ยท 2018-07-26
Assignee
Inventors
- Francois Dougnier (Hever, BE)
- Pierre DE MAN (Brussels, BE)
- Beatriz Monge-Bonini (Brussels, BE)
- Jules-Joseph Van Schaftingen (Wavre, BE)
Cpc classification
F01N2610/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/9431
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C01B3/06
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C12M21/18
CHEMISTRY; METALLURGY
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2250/20
ELECTRICITY
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B2203/02
CHEMISTRY; METALLURGY
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A module for use on-board a vehicle. The module includes a heater and at least a first and a second storage compartment. The first compartment at least partially surrounds the heater, and the second compartment at least partially surrounds the first compartment. The first compartment is configured to perform a first function in a first temperature range, and the second compartment is configured to perform a second function in a second temperature range, the second temperature range being lower than the first temperature range. The first compartment is in fluid communication with the second compartment. One function of the first and second function is receiving an ammonia precursor, and decomposing the ammonia precursor using a catalyst to generate an ammonia solution.
Claims
1-20. (canceled)
21. A module for use on-board a vehicle, the module comprising: a heater; and at least a first storage compartment and a second storage compartment; wherein the first compartment at least partially surrounds the heater, and the second compartment at least partially surrounds the first compartment; the first compartment being configured to perform a first function in a first temperature range, and the second compartment being configured to perform a second function in a second temperature range, the second temperature range being lower than the first temperature range; wherein the first compartment is in fluid communication with the second compartment; wherein one function of the first or second function is decomposing an ammonia precursor using a catalyst to generate an ammonia solution.
22. The module of claim 21, wherein an other function of the first and second function is holding the ammonia precursor solution before it enters the compartment performing the one function and/or holding the generated ammonia solution leaving the compartment performing the one function.
23. The module of claim 21, wherein the heater extends in the first compartment.
24. The module of claim 21, wherein the first compartment includes an outer circumferential wall, and wherein the second compartment surrounds the outer circumferential wall of the first compartment.
25. The module of claim 21, wherein the generated ammonia solution comprises ammonia, carbon dioxide, and water; wherein the one function is the second function; and wherein the first function is a separating function, or separating the generated ammonia solution into a first ammonia rich fraction and a carbon dioxide rich fraction; the first ammonia rich fraction containing a smaller weight percentage of carbon dioxide than the solution and the carbon dioxide rich fraction containing a smaller weight percentage of ammonia than the solution.
26. The module of claim 21, wherein the one function is the first function, and the second function is a buffer function.
27. The module of claim 25, further comprising an output buffer compartment surrounding at least partially the second compartment, the output buffer compartment being in fluid communication with the first compartment and being configured to hold the ammonia rich fraction leaving the first compartment.
28. The module of claim 25, further comprising an input buffer compartment surrounding at least partially the second compartment, the input buffer compartment being in fluid communication with the second compartment and being configured to hold the ammonia precursor solution before entering the second compartment.
29. The module of claim 21, further comprising a valve block configured to connect at least the first and second compartment.
30. The module of claim 29, further comprising a control module configured to control the valve block and the heater such that the one function of the first and second function comprises receiving a fresh ammonia precursor solution whilst outputting a generated ammonia solution, at repetitive moments in time; and such that the other function comprises receiving the ammonia precursor solution before it enters the one compartment and/or receiving the generated ammonia solution leaving the one compartment.
31. The module of claim 25, wherein the control module is configured to control the valve block and the heater such that the ammonia solution in the first compartment is heated at a first temperature; and the ammonia precursor solution in the second compartment is heated at a second temperature lower than the first temperature.
32. The module of claim 27, wherein the valve block is configured to connect the output buffer compartment with the first compartment.
33. The module of claim 28, wherein the valve block is configured to connect the input buffer compartment with the second compartment.
34. The module of claim 32, wherein the control module is configured to control the valve block such that after a separating and decomposing, an ammonia rich fraction is transferred from the first compartment to the output buffer compartment, an ammonia solution is transferred from the second compartment to the first compartment, and an ammonia precursor solution is transferred to the second compartment.
35. The module of claim 33, wherein the control module is further configured to control the valve block such that after a separating and decomposing, an ammonia precursor solution is transferred to the input buffer compartment, and an ammonia precursor solution is transferred from the input buffer compartment to the second compartment.
36. The module of claim 21, further comprising a pump configured to pump fluid between the first compartment and the second compartment.
37. The module of claim 21, wherein each compartment includes a cylindrical inner and outer wall, and/or wherein the first and second compartments are concentric around the heater.
38. An ammonia precursor storage tank comprising a module according to claim 21, wherein the module is integrated in the tank or in or on a wall of the tank, wherein the module is configured to allow ammonia precursor solution stored in the tank to be transferred to one compartment of the first and second compartment, optionally via the other compartment of the first and second compartment.
39. An SCR system for a vehicle comprising a module according to claim 21.
40. A fuel cell system comprising a module according to claim 21.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0025] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF EMBODIMENTS
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[0037] Although not shown in
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[0039]
[0040] The outer compartment 40 is delimited by a cylindrical outer wall 41 and a cylindrical inner wall 42. The cylindrical outer wall 41 has a diameter which is larger than the diameter of the cylindrical inner wall 42. The outer compartment 40 corresponds with chamber 1 which consists in an input buffer receiving ammonia precursor solution from the tank.
[0041] The ammonia precursor solution in chamber 1 is carried to chamber 2 which corresponds with the second compartment 10. The second compartment 10 has a cylindrical outer wall 11 and a cylindrical inner wall 12. The cylindrical outer wall 11 has a diameter which is larger than the diameter of the cylindrical inner wall 12. Chamber 2 is used as a conversion unit for the ammonia precursor solution, using a catalyst, e.g. a biological catalyst such as an enzyme, to produce effluents comprising ammonia. In the example of an enzyme, the enzyme may be immobilized in granular form and may be introduced in chamber 2 through a cap (not illustrated), e.g. on the top or the bottom of the module.
[0042] The effluents from chamber 2 are carried into chamber 3 which corresponds with the first compartment 30. The first compartment has a cylindrical outer wall 31. The heater 50 is arranged centrally in the first compartment 30. Chamber 3 works as a separation unit. Separation may comprise transforming the effluents (produced in chamber 2) in an aqua ammonia solution with a low concentration of carbonates.
[0043] The aqua ammonia solution with low concentration of carbonates is carried in chamber 4 which corresponds with a third compartment 20. The third compartment 20 has a cylindrical outer wall 21 and a cylindrical inner wall 22. The cylindrical outer wall 21 corresponds with the inner wall 42 of the outer compartment 40. The cylindrical inner wall 22 corresponds with the outer wall 11 of the second compartment 10. Chamber 4 is a buffer to store the effluents after the separation step.
[0044] The heater 50 may be a tubular heater inserted along the axis of the chambers.
[0045] In the illustrated embodiment a pump 60 and a flow distribution multivalve 70 are located on the top of the module. The pump 60, heater 50 and flow distribution multivalve 70 are connected to an engine control unit (ECU, not indicated on the drawing).
[0046] As an advantage, the module of
[0047] Chambers 1 and 4 at the periphery of the module 100 act as a thermal buffer, when the device is activated, thus limiting the power needed for heating chambers 3 and 2. For a supplemental thermal insulation, the outer periphery 41 of the module 100 may be moulded as a double wall, such that an air gap is formed creating an additional insulation layer. Also, PCM materials may be used to further maintain the temperature at the operating conditions, at the end of a heating phase.
[0048] The module 100 further comprises a check valve 80 which prevents chamber 1 from emptying when the liquid level in the tank is lower than the liquid level in chamber 1.
[0049] The design of
[0050] The compartments 10, 20, 30, 40 of module 100 may be moulded in plastic material, e.g. PA, PA66, PPA, POM. The connection between the module 100 and the tank may be a mason jar-type or a cam-lock type connection. As explained with reference to
[0051] Module Operation
[0052] The initiating phase, i.e. the first use of the module 100, goes through the following steps:
[0053] AThe ammonia precursor solution is pumped from the tank through inlet 1a in chamber 1. Port 1b of the distribution multivalve 70 is connected to port 2a, port 2b is connected to port 3a, port 3b is connected to pump inlet 6a, and pump outlet 6b is connected to valve outlet 7a. Pump 60 is operated in order to fill subsequently chambers 2 and 3. Venting is provided through outlet 7a. The heater 50 is powered in order to get the required temperatures in chambers 3 and 2. Filling chamber 3 with ammonia precursor solution enhances the thermal transfer from heater 50 to chamber 2.
[0054] BWhen the enzymatic conversion is completed in chamber 2, the ammonia precursor solution in chamber 3 is evacuated. The multivalve 70 provides fluid connection between port 3a and pump inlet 6a, between pump outlet 6b and valve outlet 7a. Port 7b is connected to port 3b. Thus, the ammonia precursor solution in chamber 3 is sent back to the tank, and venting is provided via a pathway between ports 7a and 3b.
[0055] CThe generated ammonia solution in chamber 2 is transferred to chamber 3. To achieve that, port 2a is in fluid communication with the pump inlet 6a, and pump outlet 6b is connected to port 3a. Chamber 2 is vented through the connection of inlet 7a to port 2b. Venting of chamber 3 occurs by connecting port 3b to valve outlet 7b.
[0056] DChamber 2 is filled again with ammonia precursor solution. For that, port 1a is connected to pump inlet 6a, pump outlet 6b to port 2a, and chamber 2 is vented through port 2b connected to valve inlet 7a. When powering the heater 50, the separation process takes place in chamber 3, whilst ammonia precursor conversion occurs in the chamber 2.
[0057] EWhen separation is achieved in chamber 3 and enzymatic conversion is completed in chamber 2, the effluents in chamber 3 are transferred to chamber 4: port 3a is connected to pump inlet 6a, pump outlet 6b is connected to port 4a; chamber 3 is vented by connecting port 3b to port 7a and chamber 4 is vented through the connection between port 4b and valve outlet 7b.
[0058] When required by the De-NOx function of the selective catalytic reduction (SCR) system, the reductant solution in chamber 4 is transported to the exhaust line, by connecting port 4a to pump inlet 6a and pump outlet 6b to valve outlet 7c. Chamber 4 is vented by connecting valve inlet 7a to port 4b.
[0059] After the initiating phase, the module works as follows: converted ammonia precursor solution in chamber 2 is transferred to chamber 3 according to step C. Chamber 2 is re-filled with ammonia precursor solution according to step D. Chamber 1 is also filled with ammonia precursor solution by connecting port 1b to pump inlet 6a and pump outlet 6b to port 1d. Ammonia precursor solution is sucked through inlet 1a and chamber 1 is vented by connecting port 1c to valve outlet 7b. This provides a pre-heating of the ammonia precursor solution in chamber 1 during the conversion step occurring in chamber 2 and the separation step occurring in chamber 3, when heater 50 is operated. When the decomposition reaction and the separation process are completed, the content of chamber 3 is transferred to chamber 4, the content of chamber 2 is transferred to chamber 3, and chamber 2 is filled with the content of chamber 1. Chamber 1 is re-filled with ammonia precursor solution from the tank.
[0060] The module 100 further comprises a control module 150 configured for controlling the valve block 70, the pump 60, and the heater 50 such that the above described mode of operation is performed. More in particular the control module 150 is configured for controlling the valve block 70, the pump 60 and the heater 50 such that the ammonia solution in said first compartment 30 is heated at a first temperature, and the ammonia precursor solution in the second compartment 10 is heated at a second temperature lower than said first temperature. The control module 150 is configured for controlling said valve block 70 such that after a separating and decomposing step, an ammonia rich fraction is transferred from the first compartment 30 to the output buffer compartment 20, an ammonia solution is transferred from the second compartment 10 to the first compartment 30, an ammonia precursor solution is transferred to the input buffer compartment 40 (from a tank), and an ammonia precursor solution is transferred from said input buffer compartment 40 to said second compartment 10.
[0061] In the mode of operation explained above, the module 100 works in a batch mode. In another embodiment the module may work with a continuous flow. The module 100 can be part of an SCR system. Alternatively or in addition, the module 100 can also be used to feed a fuel cell.
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[0064] The design of the module 100 of
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[0067] Preferably, the pumping time is chosen to be long enough in order to empty the immobilized enzyme from the strainer 450. The strainer 400 may be a cartridge or retaining unit containing the enzymes, e.g. as disclosed in EP 15 162 678.5 filed on 7 Apr. 2015 in the name of the Applicant, the entire of which is included herein by reference.
[0068] An example of a urea decomposition system is disclosed in patent applications WO 2015032811 and WO 2014095894 in the name of the Applicant, the contents of which are included herein by reference. In those applications the Applicant has proposed two new methods for generating ammonia on board a vehicle (passenger car, truck, etc.) based on a biological catalysis. Biological catalysis comprises all forms of catalysis in which the activating species (i.e. biological catalysts) is a biological entity or a combination of such. Included among these are enzymes, subcellular organelles, whole cells and multicellular organisms. More precisely, according to a first method, a protein component is used to catalyse the hydrolysis (i.e. decomposition) of an ammonia precursor solution (for example, urea) into a mixture comprising at least ammonia, carbon dioxide and water. Such first method is described in more detail in patent application WO 2015032811. According to a second method proposed by the Applicant, a protein component is used to catalyse the hydrolysis (i.e. decomposition) of an ammonia precursor solution (for example, urea) into ammonia gas. For example, the generated ammonia gas can be directed (i.e. transmitted) to a solid absorbing matrix where it is stored thereon by sorption. Such second method is described in more detail in patent application WO 2014095894.
[0069] In embodiments of the invention the heater 50 heats up the decomposition area at the appropriate temperature for the reaction, i.e. for the decomposing of the ammonia precursor into ammonia. In the event that the biological catalyst is urease, a suitable temperature T1 would be from around 40 to 60 C. The heater 50 can be of any type as known in the state of the art. Typically a resistive heater is well suited. However, it is also possible to provide, as a heater, a conduit through which the cooling liquid of the engine is circulated.
[0070] The catalyst can have several shapes. In the case of enzymes, they can be powder, pellets, granules or beads; the enzymes can be immobilized or not on a substrate, and the substrate can be part of the chamber 2.
[0071] Embodiments of the invention may also be used in an ammonia precursor booster system comprising a storage compartment for storing ammonia precursor granules, and a dissolving compartment for storing an ammonia precursor solution, and for dissolving ammonia precursor granules in the ammonia precursor solution, a decomposition unit, and optionally one or more buffers. The dissolving compartment, the decomposition unit and the one or more buffers could be implemented as a module with a plurality of concentric compartments. An example of such a booster system is disclosed in European patent application EP 14177713 filed on 18 Jul. 2014 in the name of the Applicant, the content of which is included herein by reference.
[0072] Also further developed embodiments of the module of the invention may comprise a conversion unit for converting ammonia into hydrogen, and a hydrogen fuel cell.
[0073] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.