Medical device guidewire with a position sensor
10028705 · 2018-07-24
Assignee
Inventors
- Nimrod Meller (Kiryat Tivon, IL)
- Ran Sela (Tel Aviv-Yafo, IL)
- Dan Seter (Haifa, IL)
- Lior Sobe (Kadima, IL)
Cpc classification
A61M2025/0166
HUMAN NECESSITIES
A61M2025/09175
HUMAN NECESSITIES
A61M2025/09075
HUMAN NECESSITIES
A61B2090/3966
HUMAN NECESSITIES
A61B90/39
HUMAN NECESSITIES
International classification
A61B5/06
HUMAN NECESSITIES
A61B90/00
HUMAN NECESSITIES
Abstract
A guidewire for a medical device is disclosed. In one embodiment, the guidewire includes a corewire having a proximal end portion and a distal end portion, an elongate shroud disposed about the corewire, the shroud having a distal end, and a plug coupled with the distal end portion of the corewire and the distal end of the shroud, the plug having a distal, non-traumatic tip portion, an interior between the corewire and the shroud being configured to receive a sensor.
Claims
1. An elongate medical device comprising: a corewire having a distal end portion and defining a longitudinal axis; an elongate shroud disposed radially outward from said corewire, said shroud having a distal end portion; a plug coupled with said distal end portion of said corewire and said distal end portion of said shroud; a sensor disposed radially-outward of said corewire and radially-inward of said shroud, wherein said sensor comprises: a core defining a lumen extending axially, said corewire extending through said lumen; and a coil disposed about said core; and an electrically-insulating layer disposed between said corewire and said sensor.
2. The elongate medical device of claim 1, wherein said core comprises a magnetically-permeable material.
3. The elongate medical device of claim 1, wherein said sensor is distal of a proximal end of said shroud.
4. The elongate medical device of claim 1, wherein a distal end of said sensor is coupled to said plug.
5. The elongate medical device of claim 1, wherein a distalmost portion of said sensor is distal of a distalmost portion of said shroud.
6. The elongate medical device of claim 1, further comprising a sheath between said sensor and said shroud.
7. The elongate medical device of claim 6, wherein said sheath comprises a polymer shrink tube, wherein said sensor is disposed within said polymer shrink tube.
8. An elongate medical device comprising: a corewire having a distal end portion and defining a longitudinal axis; a plug coupled with said distal end portion of said corewire, said plug having a distal, non-traumatic tip portion; a sensor disposed radially outward of said corewire, wherein said sensor comprises: a core having a lumen axially extending therethrough, said corewire extending through said lumen; and a coil disposed about said core; and an elongate protective structure disposed radially outward of said corewire and radially outward of said sensor, a distal end of said elongate protective structure coupled with said plug, a portion of said elongate protective structure disposed axially proximal of a proximalmost portion of said sensor; wherein a distalmost portion of said sensor is distal of a distalmost portion of said elongate protective structure.
9. The elongate medical device of claim 8, wherein said elongate protective structure is a spring.
10. The elongate medical device of claim 8, wherein said elongate protective structure is a polymer coating.
11. The elongate medical device of claim 10, further comprising a spring disposed radially-inward of said polymer coating.
12. The elongate medical device of claim 8, wherein said elongate protective structure is the radially-outermost layer of at least a portion of the elongate medical device.
13. An elongate medical device comprising: a corewire having a distal end portion and defining a longitudinal axis; a plug coupled with said distal end portion of said corewire, said plug having a distal, non-traumatic tip portion; a sensor disposed radially-outward of said corewire, wherein said sensor comprises a coil and defines a lumen extending axially, said corewire extending through said lumen; an electrically-insulative layer disposed between said corewire and said sensor core so as to electrically insulate said corewire from said sensor.
14. The elongate medical device of claim 13, wherein said electrically-insulative layer comprises polymer or adhesive.
15. The elongate medical device of claim 13, further comprising a spring disposed radially outward from said corewire.
16. The elongate medical device of claim 15, wherein said spring is disposed radially outward of said sensor.
17. The elongate medical device of claim 13, at least one electrical wire connected to said sensor.
18. The elongate medical device of claim 13, further comprising an elongate shroud disposed radially outward from said corewire and said sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
(13) Input/output mechanisms 14 may comprise conventional apparatus for interfacing with a computer-based control unit, for example, a keyboard, a mouse, a tablet, a foot pedal, a switch or the like. Display 16 may also comprise conventional apparatus.
(14) Embodiments consistent with the invention may find use in navigation applications that use imaging of a region of interest. Therefore system 10 may optionally include image database 18. Image database 18 may be configured to store image information relating to the patient's body, for example a region of interest surrounding a destination site for medical device 26 and/or multiple regions of interest along a navigation path contemplated to be traversed by device 26 to reach the destination site. The image data in database 18 may comprise known image types including (1) one or more two-dimensional still images acquired at respective, individual times in the past; (2) a plurality of related two-dimensional images obtained in real-time from an image acquisition device (e.g., fluoroscopic images from an x-ray imaging apparatus, such as that shown in exemplary fashion in
(15) MPS 20 is configured to serve as the localization system and therefore to determine positioning (localization) data with respect to one or more of MPS location sensors 24.sub.i (where i=1 to n) and output a respective location reading. The location readings may each include at least one or both of a position and an orientation (P&O) relative to a reference coordinate system, which may be the coordinate system of MPS 20. For example, the P&O may be expressed as a position (i.e., a coordinate in three axes X, Y and Z) and orientation (i.e., an azimuth and elevation) of a magnetic field sensor in a magnetic field relative to a magnetic field generator(s) or transmitter(s).
(16) MPS 20 determines respective locations (i.e., P&O) in the reference coordinate system based on capturing and processing signals received from the magnetic field sensors 24.sub.i while such sensors are disposed in a controlled low-strength AC magnetic field (see
(17) MPS sensor 24.sub.1, and optionally additional MPS sensors in further embodiments, may be associated with MPS-enabled medical device 26. Another MPS sensor, namely, patient reference sensor (PRS) 24.sub.2 (if provided in system 10) is configured to provide a positional reference of the patient's body so as to allow motion compensation for gross patient body movements and/or respiration-induced movements. PRS 24.sub.2 may be attached to the patient's manubrium sternum, a stable place on the chest, or another location that is relatively positionally stable. Like MPS location sensor 24.sub.1, PRS 24.sub.2 is configured to detect one or more characteristics of the magnetic field in which it is disposed wherein MPS 20 provides a location reading (e.g., a P&O reading) indicative of the PRS's position and orientation in the reference coordinate system.
(18) The electro-cardiogram (ECG) monitor 22 is configured to continuously detect an electrical timing signal of the heart organ through the use of a plurality of ECG electrodes (not shown), which may be externally-affixed to the outside of a patient's body. The timing signal generally corresponds to the particular phase of the cardiac cycle, among other things. Generally, the ECG signal(s) may be used by the control unit 12 for ECG synchronized playback of a previously captured sequence of images (cine loop) stored in database 18. ECG monitor 22 and ECG-electrodes may both comprise conventional components.
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(20) The positional relationship between the image coordinate system and the MPS reference coordinate system may be calculated based on a known optical-magnetic calibration of the system (e.g., established during setup), since the positioning system and imaging system may be considered fixed relative to each other in such an embodiment. However, for other embodiments using other imaging modalities, including embodiments where the image data is acquired at an earlier time and then imported from an external source (e.g., imaging data stored in database 18), a registration step registering the MPS coordinate system and the image coordinate system may need to be performed so that MPS location readings can be properly coordinated with any particular image being used. One exemplary embodiment of an MPS 20 will be described in greater detail below in connection with
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(22) Guidewire 36 includes a central corewire 42 and a generally thin-walled elongate shroud 48 defining an interior which contains corewire 42 and is configured in size and shape to receive a sensor 44. Sensor 44, and optionally a sheath 46 surrounding sensor 44, are disposed within the interior. In the illustrated embodiment, corewire 42 extends through sensor 44. A plug 50 is provided at the extreme distal end of guidewire 36 for structural support and to provide for non-traumatic contact of the tip when introducing and navigating the guidewire through a lumen of a patient. Plug 50 is preferably rounded and may be made of polymer, glue, bonding material, metal, or any other relatively smooth material suitable for this purpose. Plug 50 is shown in a hemispherical shape, but may be in any other non-traumatic form. Plug 50 may be coupled to one or more of corewire 42, sensor 44, and shroud 48 by gluing, bonding, welding, soldering, or another patient-safe coupling method. Alternatively, plug 50 may be a formed part of shroud 48. Wiring 54 is coupled to sensor 44 at a connection node 56. Wiring 54 extends towards guidewire proximal end 40 to provide electrical connectivity between guidewire proximal end 40 and sensor 44. Wiring 54 may be coupled to sensor 44 by soldering or another electrically-connective coupling method.
(23) Shroud 48 is provided at guidewire distal end 38 to protect the interior of the distal assembly from compressive and tensile loads resulting from insertion, removal, and bending of guidewire 36. Accordingly, both sensor 44 and connection node 56 are axially distal (i.e., forward) of the proximal end (i.e., rear) of shroud 48. Shroud 48 may be made of a rigid material, such as platinum or another biocompatible metal or alloy, which advantageously provides rigidity around sensor 44 and connection node 56. Shroud 48 may also be radiopaque (e.g., platinum and/or its alloys), increasing the fluoroscopic visibility of distal end 38.
(24) The illustrated embodiment of shroud 48 is exemplary only, and should not be construed as limiting. Although shroud 48 is shown as a thin-walled tube of constant diameter, shroud 48 may have another shape or cross-section, which may be constant or may vary along its axial length, and still fall within the scope of the present invention. Additionally, shroud 48 may comprise materials other than metal, may or may not be radiopaque, and may provide varying degrees of rigidity.
(25) To provide bending flexibility, a spring 52 is located proximally of shroud 48. Spring 52 may be a radiopaque metal, such as platinum, to increase fluoroscopic visibility. Spring 52 may also be made of stainless steel, iridium, or nickel titanium alloys (i.e., Nitinol). In addition to providing flexibility and fluoroscopic visibility, spring 52 also protects wiring 54 that is proximally located with respect to shroud 48. The distal end of spring 52 may be coupled to the proximal end of shroud 48 by welding, soldering, with an adhesive such as medical grade epoxy, or with another patient-safe (biocompatible) coupling method. As shown, spring 52 is of substantially the same outside diameter as shroud 48 and thus maintains and extends in a proximal direction an outer diameter envelope established by shroud 48. However, spring 52 may have a different shape and/or different outside diameter and still fall within the scope of the present invention. Additionally, the illustrated embodiment is not intended to limit the structure of spring 52 as to coil width, spacing between coils (if any), or amount of flexibility. In an alternate embodiment, spring 52 may be a flexible polymer tube or a braided plastic tube.
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(27) The illustrated embodiment of corewire 42 is intended to be exemplary only and not limiting. Many variations could be made to corewire 42 and still fall within the scope and spirit of the claimed invention. For example, corewire 42 may comprise a material other than metal and may have a non-circular cross-section. Additionally, corewire 42 may be solid, hollow, or have some other interior construction.
(28) With continued reference to
(29) Although sensor 44 is depicted and described as being a coil/core assembly, it should be understood that other types of position sensors may be used and remain within the spirit and scope of the present invention. In the case of a coil sensor, variations as to the number of coils, their geometries, spatial relationships, the existence or absence of cores and the like are possible. Although only one sensor 44 is shown on guidewire 36, multiple sensors 44 could be placed on guidewire 36, at distal end 38 or other locations on guidewire 36. Additionally, multiple sensor positions and orientations relative to other elements of guidewire 36 are possible. For instance, sensor 44 may extend distally beyond the distal end of shroud 48, or shroud 48 may extend distally beyond the distal end of sensor 44. Likewise, either shroud 48 or sensor 44 may extend proximally beyond the other. Furthermore, in an embodiment where guidewire 36 is device 26 for use in system 10, sensor 44 may be MPS sensor 24.sub.1. A function of sensor 44, in the context of a magnetic field based positioning system, is to detect one or more characteristics of the magnetic field(s) in which it is placed. In this regard, one of ordinary skill in the art will appreciate there are many variations and configurations.
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(31) Referring to
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(35) Guidewire 36 may be constructed in a two step process. Corewire 42, sensor 44, wiring 54, and connection node 56 may first be potted inside sheath 46. The assembly encased in sheath 46 may then be potted inside shroud 48 and coupled to plug 50. If sheath 46 is omitted from guidewire 36, then corewire 42, sensor 44, wiring 54, and connection node 56 may be potted inside of shroud 48 in a single step and coupled to plug 50.
(36) The illustrated embodiment of guidewire 36 provides many advantages. Corewire 42 absorbs and distributes tensile and compressive loads caused by insertion, removal, and bending of guidewire 36. For example, loads applied to the outer sheath are transferred via the plug 50 to corewire 36 and likewise loads applied directly to the plug 50 are also transferred to corewire 36. Some component of loads applied to the shroud are also resolved through spring 52; however, the point of emphasis is that the loads do not result in significant stress on either sensor 44 or the sensor coil/wiring connection node 56components most sensitive to applied stresses. In sum, wiring 54 is not exposed to significant tensile and compressive loads or bending stress at any single point in the distal end of guidewire 36, ensuring reliable functionality of sensor 44. Shroud 48 protects sensor 44 and connection node 56 against bending stress and prevents fluids and other foreign objects from entering the interior of guidewire distal end 38. Plug 50 also protects against foreign object intrusion and bending stress in sensor 44 and connection node 56. Thanks to the protection and structural support provided by shroud 48, plug 50, and corewire 42, sensor 44 can be placed very close to the distal tip of guidewire 36, providing spatial positioning and orientation at the most useful location. Multiple sensors 44 may also be provided along the length of guidewire 36, increasing spatial positioning and orientation information without sacrificing other advantages. Additionally, the radial symmetry of distal end 38 reduces the likelihood of torque-induced whiplash.
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(40) MPS system 110 includes a location and orientation processor 150, a transmitter interface 152, a plurality of look-up table units 154.sub.1, 154.sub.2 and 154.sub.3, a plurality of digital to analog converters (DAC) 156.sub.1, 156.sub.2 and 156.sub.3, an amplifier 158, a transmitter 160, a plurality of MPS sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N, a plurality of analog to digital converters (ADC) 164.sub.1, 164.sub.2, 164.sub.3 and 164.sub.N and a sensor interface 166.
(41) Transmitter interface 152 is connected to location and orientation processor 150 and to look-up table units 154.sub.1, 154.sub.2 and 154.sub.3. DAC units 156.sub.1, 156.sub.2 and 156.sub.3 are connected to a respective one of look-up table units 154.sub.1, 154.sub.2 and 154.sub.3 and to amplifier 158. Amplifier 158 is further connected to transmitter 160. Transmitter 160 is also marked TX. MPS sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N are further marked RX.sub.1, RX.sub.2, RX.sub.3 and RX.sub.N, respectively. Analog to digital converters (ADC) 164.sub.1, 164.sub.2, 164.sub.3 and 164.sub.N are respectively connected to sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N and to sensor interface 166. Sensor interface 166 is further connected to location and orientation processor 150.
(42) Each of look-up table units 154.sub.1, 154.sub.2 and 154.sub.3 produces a cyclic sequence of numbers and provides it to the respective DAC unit 156.sub.1, 156.sub.2 and 156.sub.3, which in turn translates it to a respective analog signal. Each of the analog signals is respective of a different spatial axis. In the present example, look-up table 154.sub.1 and DAC unit 156.sub.1 produce a signal for the X axis, look-up table 154.sub.2 and DAC unit 156.sub.2 produce a signal for the Y axis and look-up table 154.sub.3 and DAC unit 156.sub.3 produce a signal for the Z axis.
(43) DAC units 156.sub.1, 156.sub.2 and 156.sub.3 provide their respective analog signals to amplifier 158, which amplifies and provides the amplified signals to transmitter 160. Transmitter 160 provides a multiple axis electromagnetic field, which can be detected by MPS sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N. Each of MPS sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N detects an electromagnetic field, produces a respective electrical analog signal and provides it to the respective ADC unit 164.sub.1, 164.sub.2, 164.sub.3 and 164.sub.N connected thereto. Each of the ADC units 164.sub.1, 164.sub.2, 164.sub.3 and 164.sub.N digitizes the analog signal fed thereto, converts it to a sequence of numbers and provides it to sensor interface 166, which in turn provides it to location and orientation processor 150. Location and orientation processor 150 analyzes the received sequences of numbers, thereby determining the location and orientation of each of the MPS sensors 162.sub.1, 162.sub.2, 162.sub.3 and 162.sub.N. Location and orientation processor 150 further determines distortion events and updates look-up tables 154.sub.1, 154.sub.2 and 154.sub.3, accordingly.
(44) It should be understood that system 10, particularly the main electronic control unit 12, as described above may include conventional processing apparatus known in the art, capable of executing pre-programmed instructions stored in an associated memory, all performing in accordance with the functionality described herein. Such an electronic control unit may further be of the type having both ROM, RAM, a combination of non-volatile and volatile (modifiable) memory so that any software may be stored and yet allow storage and processing of dynamically produced data and/or signals.
(45) Although numerous embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention. All directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.