Method for preparation of size-modulated UiO-66 and catalyst for hydrolysis of chemical warfare agents with enhanced activity prepared thereby
11492363 · 2022-11-08
Assignee
Inventors
- Kyung Youl Baek (Seoul, KR)
- Chong Min Koo (Seoul, KR)
- Soon Man Hong (Seoul, KR)
- Seung Sang Hwang (Seoul, KR)
- Sangho Cho (Seoul, KR)
- Jin Young Seo (Seoul, KR)
- Do Xuan Huy (Seoul, KR)
- Younghan Song (Seoul, KR)
- Sejin Kim (Seoul, KR)
- Changju Sung (Seoul, KR)
- Yeojin Ahn (Seoul, KR)
Cpc classification
A62D5/00
HUMAN NECESSITIES
A62B17/006
HUMAN NECESSITIES
A62D2101/02
HUMAN NECESSITIES
B01J31/2239
PERFORMING OPERATIONS; TRANSPORTING
B01J31/12
PERFORMING OPERATIONS; TRANSPORTING
C07C51/418
CHEMISTRY; METALLURGY
B01J21/066
PERFORMING OPERATIONS; TRANSPORTING
A62B19/00
HUMAN NECESSITIES
B01J31/1691
PERFORMING OPERATIONS; TRANSPORTING
B01J29/00
PERFORMING OPERATIONS; TRANSPORTING
C07C51/418
CHEMISTRY; METALLURGY
International classification
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
A62D5/00
HUMAN NECESSITIES
C07F7/00
CHEMISTRY; METALLURGY
A62D9/00
HUMAN NECESSITIES
B01J31/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a method for preparing size-modulated UiO-66, which is achieved by modulating the concentrations of reactants, and a catalyst with improved activity of hydrolyzing chemical warfare agents prepared by the method.
Claims
1. A method for preparing catalyst particles of UiO-66, comprising: providing a first solution comprising ZrCl.sub.4 at a concentration of 0.15 M to 0.5 M, and a second solution comprising terephthalic acid (benzene-1,4-dicarboxylic acid; BDC) at a concentration of 0.1 M to 0.5 M; and mixing the first solution and the second solution in a volume ratio of 1:1 to 1:3, wherein the first solution comprises hydrochloric acid in an amount of 8 to 15 moles per mole of ZrCl.sub.4, and the catalyst particles of UiO-66 have an average diameter of 50 nm to 400 nm, and hydrolyze or detoxify chemical warfare agents.
2. The method of claim 1, wherein both the first solution and the second solution are prepared using N,N-dimethylformamide (DMF) as a solvent.
3. The method of claim 1, wherein the third step is performed at 60° C. to 120° C. for 12 to 48 hours.
4. The method of claim 1, wherein the catalyst particles of UiO-66 have an average diameter of 100 nm to 190 nm.
5. The method of claim 1, wherein particles of the UiO-66 have 1.65 to 1.9 missing linker sites on average within a single cluster.
6. The method of claim 1, wherein particles of the UiO-66 have a specific surface area of 1400 m.sup.2/g to 1500 m.sup.2/g.
7. A method for detoxifying chemical warfare agents (CWA) with catalyst particles of UiO-66, the method comprising: providing a first solution comprising ZrCl.sub.4 at a concentration of 0.15 M to 0.5 M, and a second solution comprising terephthalic acid (benzene-1,4-dicarboxylic acid; BDC) at a concentration of 0.1 M to 0.5 M; and mixing the first solution and the second solution in a volume ratio of 1:1 to 1:3, wherein the first solution comprises hydrochloric acid in an amount of 8 to 15 moles per mole of ZrCl.sub.4 for making of the catalyst particles of UiO-66 having an average diameter of 50 nm to 400 nm; preparing a solution comprising a base and a chemical warfare agent in a water solvent; and contacting the solution comprising the base and the chemical warfare agent with the catalyst particles of UiO-66, wherein the method of detoxifying has a conversion rate of at least 50% at one minute or less of contact time as measured with a simulated warfare agent, methylparaoxone.
8. The method of claim 7, wherein the contacting of the solution and the catalyst particles includes a mole ratio of the catalyst particles of UiO-66 to chemical warfare agent of 0.02:1 to 0.05:1.
9. The use of the UiO-66 particles prepared by the method of claim 7, forming a coating for a fabric including the UiO-66 particles.
10. The use of the UiO-66 particles prepared by the method of claim 7, forming a molded product including the UiO-66 particles housed in a porous container product of a canister.
11. The use of the UiO-66 particles prepared by the method of claim 7, forming a molded product including the UiO-66 particles housed in a porous container of a canister for a protective mask.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
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DETAILED DESCRIPTION OF THE INVENTION
(19) Hereinafter, the present invention will be described in more detail through Examples. However, these Examples are intended to further illustrate the present invention, and the scope of the present invention is not limited by these Examples.
(20) <Materials>
(21) All of the reagents, including zirconium(IV) chloride (ZrCl.sub.4, ≥99.5%), hydrochloric acid (HCl, 36.5% to 38.0%), benzene-1,4-dicarboxylic acid (BDC, 98%), dimethylformamide (DMF, 99.8%), 4-ethylmorpholine (4-EM, 97%), linear-type polyethyleneimine (LPEI, M.sub.n=10 k), and branch-type polyethyleneimine (BPEI, M.sub.n=0.6 k and 10 k) were purchased from Sigma-Aldrich and were used as received unless otherwise noted. Methylparaoxon (MPO, Sigma-Aldrich) was used after dilution in methanol (0.253 mmol/mL).
Example 1
Synthesis of Size-Modulated UiO-66 Catalysts
(22) The size-modulated UiO-66 catalysts were synthesized by the following method. Specifically, two solutions were prepared separately such that one solution contained ZrCl.sub.4 (1.62 mmol, 0.38 g), one-third of the DMF, and HCl (1.5 mL) and the other solution contained BDC (2.25 mmol, 0.37 g) and the remaining DMF, and these two solutions were stirred at 50° C. until they were well dissolved. In particular, for the size modulation of UiO-66 catalysts (e.g., for the preparation of UiO-66 catalysts in sequential order of size), the total DMF volume was changed to 45 mL for UiO-66L (large size), 22.5 mL for UiO-66M (medium size), and 11.25 mL for UiO-66S (small size). The former solution (i.e., the ZrCl.sub.4-containing solution) was poured into the latter solution, heated at 80° C., and then retained thereat for 24 hours to allow a reaction to occur between them. After dilution with DMF of the same volume used for the reaction, the precipitates were filtered and continuously washed with an excess of DMF and ethanol. The obtained UiO-66 catalysts were dried at 90° C. overnight and activated by drying at 150° C. for 3 hours before using them as a catalyst. A scale-up process for UiO-66S was performed with a 200-times larger scale, and the process was performed the same as described for the synthesis of UiO-66S.
Example 2
Catalytic Activity for Hydrolysis of MPO by Size-Modulated UiO-66
(23) The catalytic activity of the hydrolysis reaction of methylparaoxon (MPO) by UiO-66, prepared in Example 1, was monitored using .sup.31P NMR.
(24) A 5 mL vial with a 0.58 mL H.sub.2O/D.sub.2O (9/1) mixture was prepared and 4-EM (0.45 mmol) and 0.1 mL of diluted MPO in methanol (0.253 mmol/mL) were sequentially added thereto.
(25) (1) Method 1: A 5 mL vial with a 0.58 mL H.sub.2O/D.sub.2O (9/1) mixture was prepared, and 4-EM (0.45 mmol) and 0.1 mL MPO diluted in methanol (0.253 mmol/mL) were sequentially added thereto. The mixture was stirred for 30 seconds, and after one minute, 0.32 mL of a UiO-66 suspension in water was finally added to the above solution prepared in advance. After a predetermined time, a sample of 20 μL was taken and diluted with 0.7 mL of D.sub.2O. Then, the diluted solution was filtered to remove the UiO-66 catalysts. The obtained solution was used for evaluation of the hydrolysis rate by .sup.31P NMR.
(26) (2) Method 2: A 5 mL vial with a 0.58 mL H.sub.2O/D.sub.2O (9/1) mixture was prepared, and 4-EM (0.45 mmol) and 0.32 mL of a UiO-66 suspension in water (5 mg/mL) were sequentially added thereto. After stirring the mixture for one day, 0.1 mL of MPO diluted in methanol (0.253 mmol/mL) was finally added to the above solution prepared in advance. Evaluation of the hydrolysis rate was performed by following the method used in Method 1.
(27) (3) Method 3: A 5 mL vial with a 0.58 mL H.sub.2O/D.sub.2O (9/1) mixture was prepared, and 4-EM (0.45 mmol) and 0.32 mL of a UiO-66 suspension in water (5 mg/mL) were sequentially added thereto. The mixture was stirred for 30 seconds, and after one minute, 0.1 mL of MPO diluted in methanol (0.253 mmol/mL) was finally added to the above solution prepared in advance.
(28) In the case of the reactions with BPEI, an in situ reaction method, in which the prepared reaction solution according to Method 1 or Method 2 was transferred to an NMR tube, was performed, and the .sup.31P NMR spectra were immediately measured without further sampling.
Example 3
Computational Details
(29) To investigate chemical reactions between UiO-66 structures and small agents, density functional theory (DFT) calculations were carried out within the framework of M06-L Meta-Generalized Gradient Approximation. In particular, for non-metal atoms, the def2-SVP basis set was used, whereas, for Zr, SRSC pseudo-potential was considered to effectively describe the outer valence region. All total energies for optimized structures were corrected by considering the zero point energy, and free energy change for the chemical reactions between UiO-66 and agents was computed at 298 K, which was obtained through frequency calculations. The DFT calculations were performed with the Q-Chem 5.0 modeling suite. To represent the UiO-66 MOF structure, a cluster model (e.g., a local framework of UiO-66 consisting of 6 Zr atoms, 8 oxygen atoms and 12 bridging ligands) was used so the total number of atoms for the unit structure of UiO-66 became 186. This number was too large to calculate for the present calculation level where the benzene rings of the 12 ligands are omitted to focus on the interaction on the metal sites and terminated with hydrogen atoms. For the description of defects, one carboxylate ligand (COOH) was omitted and two Zr atoms were exposed to water molecules or agents. One Zr site was assumed to be occupied by hydroxyl groups for all geometries, which is reasonable due to its high binding energy, as will be shown later.
Example 4
Characterizations
(30) Powder X-ray diffraction (XRD) patterns were obtained on a Rigaku diffractometer (Rigaku Smart Lab, Rigaku Co., Japan) operated at 45 kV and 40 mA with CuKα radiation (λ=1.5406 Å) using a diffracted beam monochromator. Data were collected between 2θ=5° and 2θ=35° at 0.01° intervals. X-ray photoelectron spectroscopy (XPS) analysis was performed under reduced pressure using an X-ray photoelectron spectrometer (X-TOOL, ULVAC-PHI) with a monochromatic AlKa source. Potentiometric titrations were performed with a Titrando 905 (Metrohm) equipped with Dosino 800 (Metrohm). Thermal analysis was performed by thermogravimetric analysis (TGA, TA instruments TGA 2950) at a heating rate of 10° C./min under a N.sub.2 atmosphere. .sup.1H NMR and .sup.31P NMR spectra were recorded using a mixed solvent of H.sub.2O/D.sub.2O=9/1 (v/v) at 25° C. on a Varian Unity INOVA (300 MHz). Fourier transform infrared (FT-IR) spectra were measured by Thermo Scientific Nicolet FT-IR system (iS10) using a solvent casting method on KBr pellets. The morphological analysis was performed by the scanning electron microscope (SEM) Inspect F50. N.sub.2 adsorption-desorption isotherms and pore size distribution were measured at 77 K using a Brunauer-Emmett-Teller (BET) instrument (ASAP 2010, Micromeritics). Before BET measurement, all of the samples were degassed overnight at 200° C. under reduced pressure.
(31) <Results>
(32) UiO-66 materials with modulation were synthesized using a DMF solution containing ZrCl.sub.4, BDC, and HCl (1.5 mL) by the method according to Example 1. In brief, two separate solutions containing ZrCl.sub.4/HCl and BDC in DMF, respectively, were mixed by pouring the ZrCl.sub.4/HCl solution into the BDC solution and then heated at 80° C. for 24 hours. To modulate the size of UiO-66 particles, only the DMF solvent volume was changed within a range of 45 mL to 11.2 mL, and the total amounts of reactants used as modulation parameters are shown in Table 1. The resulting products prepared at three different reaction concentrations were examined with regard to their morphology and size by SEM. As a result, the three resulting UiO-66 materials were shown to have sizes of 580 nm, 190 nm, and 100 nm, in the order of the highest amount of DMF (total amount of DMF in a range of 45 mL to 11.2 mL) used as a solvent (i.e., in the order of the increasing concentration of the reactants), and they were expressed hereinafter as UiO-66L, UiO-66M, and UiO-66S according to their particle size, respectively (
(33) TABLE-US-00001 TABLE 1 Sample BDC (mmol) ZrCl.sub.4 (mmol) HCl (mL) DMF (mL) UiO-66L 2.25 1.62 1.5 45.0 UiO-66M 2.25 1.62 1.5 22.5 UiO-66S 2.25 1.62 1.5 11.2 UiO-66S 450 324 300 2200 (Scale-up) UiO-66.sub.HCl 0.75 0.54 1.0 15.0
(34) TABLE-US-00002 TABLE 2 BET Titration Surface Pore Missing H.sup.+ Content.sup.a calculated Content.sup.b of Area Volume Linkers per from Defects Consumed OH.sup.− Size Sample (m.sup.2/g) (cm.sup.3/g) Unit Cluster (mmol) (mmol) D.sub.SEM.sup.c UiO-66L 1394 0.50 1.6 0.317 0.317 580 UiO-66M 1424 0.51 1.7 0.339 0.337 190 UiO-66S 1463 0.54 1.8 0.361 0.360 100 UiO-66S 1459 0.54 — — — 100 (Scale-up) UiO-66.sub.HCl.sup.1,2 1580 NA 1.6 0.313.sup.d 0.311.sup.d 400 .sup.aThe values were estimated from the formula with a specific number of missing linkers (see Table 3). .sup.bThe consumed OH.sup.− content was calculated using the NaOH titrant consumed between equivalence points of (1) and (3) in FIG. 1D. .sup.cD.sub.SEM was determined by SEM images. .sup.dThe values were obtained using samples (0.049 g) and others were obtained using catalysts (0.05 g) for titration. .sup.1Katz, M. J. et al., A facile synthesis of UiO-66, UiO-67 and their derivatives, Chem. Commun., 2013, 49: 9449 to 9451. .sup.2Katz, M. J. et al., Simple and compelling biomimetic metal-organic framework catalyst for the degradation of nerve agent simulants, Angew. Chemie - Int. Ed., 2014, 53: 497 to 501.
(35) TABLE-US-00003 TABLE 3 Amount.sup.a of Amount of OH.sup.− H.sup.+ (mmol) Consumed from Defects between (1) Missing in Sample and (3) Matched Linker Molecular Formula MW (0.050 g) (mmol) Samples 1 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.5[(H.sub.2O)(OH)].sub.2 1,570.0 0.191 1.1 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.9[(H.sub.2O)(OH)].sub.2.2 1,560.6 0.211 1.2 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.8[(H.sub.2O)(OH)].sub.2.4 1,551.1 0.232 1.3 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.7[(H.sub.2O)(OH)].sub.2.6 1,541.7 0.253 1.4 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.6[(H.sub.2O)(OH)].sub.2.8 1,532.3 0.274 1.5 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.5[(H.sub.2O)(OH)].sub.3 1,522.9 0.295 1.55 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.45[(H.sub.2O)(OH)].sub.3.09 1,517.9 0.305 1.6 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.4[(H.sub.2O)(OH)].sub.3.2 1,513.5 0.317 0.317 UiO-66L 1.7 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.3[(H.sub.2O)(OH)].sub.3.4 1,504.1 0.339 0.337 UiO-66M 1.8 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4.2[(H.sub.2O)(OH)].sub.3.6 1,494.7 0.361 0.360 UiO-66S 2 Zr.sub.6O.sub.4(OH).sub.4(C.sub.8H.sub.4O.sub.4).sub.4[(H.sub.2O)(OH)].sub.4 1,475.9 0.407 .sup.aThe values were derived from the mean values of three trials in Table 4 below
(36) The PXRD patterns of a series of UiO-66 exhibited that the synthesized materials have the isostructure with UiO-66 in addition to suggesting their high crystallinity (
(37) With regard to the tunable defect sites on the UiO-66 structure, the present inventors have quantitatively analyzed the number of missing linker numbers per cluster using a potentiometric titration method. The potentiometric titration was performed according to the Klet method (J. Mater. Chem. A, 2016, 4: 1479 to 1485; ACS Catal., 2015, 5: 4637 to 4642). Specifically, the titration was tested using the UiO-66 dispersed in an aqueous NaNO.sub.3 solution, and then the pH of the solution was adjusted to pH 3 using concentrated HCl. Acid-base titration with synthesized UiO-66 catalysts was performed by dropwise addition of the 0.1 M NaOH aqueous solution into the prepared UiO-66 solution until its pH reached 10.5, and the pH changes were measured (
(38) TABLE-US-00004 TABLE 4 Amount.sup.a of OH.sup.− Consumed Sample between (1) and (3) (mmol) Mean Value UiO-66L Trial 1 0.32 0.317 Trial 2 0.33 Trial 3 0.30 UiO-66M Trial 1 0.34 0.337 Trial 2 0.35 Trial 3 0.32 UiO-66S Trial 1 0.37 0.360 Trial 2 0.36 Trial 3 0.35 .sup.aThe values were calculated using (i) in FIG. 1D, and the actual acid-base titration curves obtained by 3 trials are shown in FIG. 2. These trials exhibited reproducibility.
(39) Evaluation of catalytic activity for synthesized UiO-66 catalysts was performed by a model reaction using hydrolysis of MPO, which is a nerve agent simulant (
ln(C.sub.t/C.sub.0)=−kt (1)
(40) where C.sub.t is the concentration of MPO at time t, C.sub.0 is the initial concentration of MPO, and k is the pseudo-first-order rate constant. The ln(C.sub.t/C.sub.0) vs. t plot for the hydrolysis of MPO catalyzed by UiO-66L, UiO-66M, and UiO-66S (0.95 μmol each) showed a linear relationship between ln(Ct/C.sub.0) and t, which corresponded to the pseudo-first order reaction kinetics (
(41) In addition, UiO-66S showed a substantially higher rate constant (2.12 min.sup.−1), sequentially followed by UiO-66M (1.145 min.sup.−1) and UiO-66L (0.688 min.sup.−1) (Table 5, entries 1-3). However, the pseudo-first-order rate constant (k) did not explain the intrinsic catalytic activity of catalysts because the value did not include the information with regard to the number of reactive sites in the catalyst. The comparative evaluation of the synthesized UiO-66 catalysts in the intrinsic catalytic activity was performed by calculation of the turnover frequency (TOF), which can be defined by the following Equation 2:
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(43) where M.sub.sub and M.sub.cat are the amounts of a substrate and a catalyst, respectively; X is the conversion of a substrate, t is the reaction time. The TOF values of the synthesized UiO-66 catalysts are shown in Table 5. As a result, it was found that UiO-66S showed higher catalytic activity (0.548 sec.sup.−1) compared to UiO-66M (0.239 sec.sup.−1) and UiO-66L (0.188 sec.sup.−1). The TOF value of UiO-66S was shown to be 3 times higher than that of UiO-66L.
(44) TABLE-US-00005 TABLE 5 Amount of Catalyst Base Conc. k.sup.b TOF.sup.c t.sub.1/2 Order Method Catalyst.sup.a (μmol) Base (mM) (min.sup.−1) (sec.sup.−1) (min) 1 1 UiO-66L 0.95 4-EM 450 0.688 0.188 1.0 2 1 UiO-66M 0.95 4-EM 450 1.145 0.239 0.6 3 1 UiO-66S 0.95 4-EM 450 2.121 0.548 0.3 4 1 UiO-66S 0.71 4-EM 450 1.342 0.235 0.5 5 1 UiO-66S 0.44 4-EM 450 0.004 0.014.sup.d >40 6 1 UiO-66S 0.95 LPEI10k 0.9 (9 mg) 0.255 0.219 2.7 7 1 UiO-66S 0.95 BPEI10k 0.9 (9 mg) 0.047 0.018 14.7 8 1 UiO-66S 0.95 BPEI0.6k 15 (9 mg) 0.007 0.007.sup.d >60 9 2 UiO-66S 0.95 LPEI10k 0.9 (9 mg) 0.001 0.001.sup.d >60 10 2 UiO-66S 0.95 4-EM 450 0.003 0.003.sup.d >60 11 3 UiO-66S 0.95 4-EM 450 0.006 0.005.sup.d >60 12 4.sup.e UiO-66 1.5 4-EM 450 — 0.004 35.sup.3 13 4.sup.e UiO-66-NH.sub.2 1.5 4-EM 450 — 0.140 .sup. 1.0.sup.4 14 4.sup.e NU-1000 1.5 4-EM 390 — 0.017 .sup. 8.3.sup.5 15 4.sup.e NU-1000 1.5 LPEI.sup.f 3 (7.5 mg) — 0.017 .sup. 8.4.sup.5 .sup.aThe catalytic reaction methods are illustrated in FIGS. 4B, 9C, and 13A. .sup.bThe reaction rate constant was determined from ln(C.sub.t/C.sub.0) vs. t plots. .sup.cThe TOF values were determined at 50% unless otherwise specified. .sup.dThe TOF values were calculated using conversions at 10 min .sup.eAlthough the general procedure for the reactions was similar to Method 3, the fresh UiO-66 powder was added to the reaction solution. However, the typical Method 3 uses the suspension of UiO-66 in methanol. .sup.fThe molecular weight of LPEI is 2,500 g/mol. Ref. 3: Moon, S. Y. et al., Instantaneous Hydrolysis of Nerve-Agent Simulants with a Six-Connected Zirconium-Based Metal-Organic Framework, Angew. Chem. Int. Ed., 2015, 54: 6795 to 6799. Ref. 4: Katz, M. J. et al., Exploiting Parameter Space in MOFs: A 20-Fold Enhancement of Phosphate-Ester Hydrolysis with UiO-66-NH.sub.2, Chem. Sci., 2015, 6: 2286 to 2291. Ref. 5: Moon, S. Y. et al., Detoxification of Chemical Warfare Agents Using a Zr6-Based Metal-Organic Framework/Polymer Mixture, Chem., 2016, 22: 14864 to 14868.
(45) To optimize the conditions for hydrolysis of MPO, the catalyst loading content of UiO-66S, which has an inverse proportional relationship with TOF (Equation 2), was reduced to 0.71 μmol and 0.44 μmol from 0.95 μmol, and the TOF values were substantially degraded to 0.235 sec.sup.−1 and 0.014 sec.sup.−1, respectively (
(46) Recent studies with regard to catalytic activity of Zr(IV)-based MOFs in detoxification of CWAs suggested that all reactants must be in a solid state for the actual application such as protective suits and masks. For the enhanced feasibility with the MOF catalysts, the LPEI was previously proposed as a solid (a base material), which can replace the liquid type base of 4-EM. In addition, LPEI with a combination of UiO-66 and Nu-1000 allowed the catalytic activity as high as 4-EM to be achieved (ACS Catal., 2015, 5: 4637 to 4642; Chem. A Eur. J., 2016, 22: 14864 to 14868). The test results with regard to the high feasibility drew public attention to confirm the enhanced feasibility of Zr(IV)-based MOF catalysts for detoxification of CWAs. In this regard, the hydrolysis rate of UiO-66S with MPO was examined in the presence of either BPEI0.6k (MW: 600 g/mol), BPEI10k (MW: 10,000 g/mol), or LPEI10k (MW: 10,000 g/mol). The chemical structures of LPEI and BPEI are illustrated in
(47) The present inventors expected that BPEI, which had not been examined for MPO hydrolysis and is water-soluble, can induce higher catalytic activity than LPEI, which has lower water solubility. With the optimized PEI loading mass (9 mg), a hydrolysis reaction with MPO was performed in the presence of BPEI10k or BPEI0.6k, and as a result, the catalytic activity was shown to decrease in the following order: LPEI10k>>BPEI10k>BPEI0.6 k (
(48) To verify the hypothesis with regard to the chelation of the active sites on UiO-66, a hydrolysis reaction with MPO was performed according to the loading mass of BPEI0.6k (
(49) To confirm the hypothesis of the catalytic reaction by free BPEI, a hot-filtration method, which is used in heterogeneous catalytic reactions, was used. Two conversion points (e.g., 9 mg for the near-saturation point and 24 mg for the over-saturation point) were selected in
(50) Despite the indirect discovery that the PEI can react with UiO-66S by an acid-base reaction, more explicit results are still required to verify the reduced catalytic activity by the active site chelation phenomenon. In addition, considering from the aspects of the long-term storage and the ready-to-use state for actual applications of real-time detoxification of CWAs, stable reactivity of Zr(IV)-based MOF catalysts is very important. Therefore, a reaction for the hydrolysis of MPO was performed according to a new method (Method 2). Specifically, the MPO solution was added to the prepared BPEI and UiO-66 aqueous solution after one day, as illustrated in
(51) To confirm the BPEI0.6k content introduced onto UiO-66S, TGAs were measured for BPEI0.6k and UiO-66S samples, and after one day for the UiO-66S/BPEI0.6k mixture sample (Method 2). To obtain the UiO-66S/BPEI0.6k sample after one day, the precipitates were obtained from the reaction solution of Method 2 by filtration, and subjected to rinsing and sonication with methanol several times to remove the free BPEI0.6k. The BPEI0.6k content introduced onto UiO-66S was calculated to be 24 wt % by the weight difference of the UiO-66S/BPEI0.6k at 416° C., which is a critical point for 100% thermal degradation of BPEI0.6k, and almost 100% retention of UiO-66S (
(52) Based on the experiments with BPEI, it should be considered that the deterioration of catalytic activity of BPEI cannot be avoided after the long-term retention of the UiO-66/LPEI mixture in a mixture state. To confirm the long-term stability of the catalytic activity, Method 2 with UiO-66S and LPEI10k was applied for the hydrolysis reaction of MPO.
(53) The quantity of LPEI10k introduced onto UiO-66S was determined using TGA. The TGA sample was prepared by washing and sonication of precipitates with an excess of methanol after the Method 2 reaction with UiO-66S and LPEI10k. The TGA curves revealed that 11 wt % of LPEI10k remained on UiO-66S, which was calculated by weight change of the UiO-66S/LPEI10k sample after one day at 416° C. (
(54) A solid-state system for catalytic hydrolysis of MPO using UiO-66S and LPEI10k can provide a specific example to address its feasibility in the applications in protective suits and masks. For this purpose, in the present invention, a cotton fabric was used as a support and the suspension of UiO-66S (1.1 mg)/LPEI10k (4.5 mg) in methanol (0.2 mL) was coated on the cotton fabric (
(55) The control of humidity as a reaction parameter suggested that the hydrolysis of MPO is the humidity-dependent reaction showing a substantial conversion difference in the initial reaction step (
(56) From the feasibility tests with PEIs, it was examined whether or not the presence of 4-EM in the Method 2 reaction can maintain the intrinsic catalytic activity of UiO-66S. In addition, it was examined when 4-EM react with Lewis acid sites on UiO-66S due to a high pH value of 4-EM (10.9), how the reaction rate is accelerated. To confirm these two issues, Method 3 was performed, in which the MPO solution was added to the prepared suspension containing UiO-66S and 4-EM in one minute, as illustrated in
(57) For further understanding of the substantial reduction in catalytic activity of the MPO hydrolysis performed by Method 2, quantum chemical calculations were carried out at the density functional theory (DFT) calculation level.
(58) TABLE-US-00006 TABLE 6 G Reaction (kcal/mol) UiO-66_OH + H.sub.2O .fwdarw. UiO-66_H.sub.2O −29.5 UiO-66_OH + MPO .fwdarw. UiO-66_MPO −16.0 UiO-66_OH + 4-EM .fwdarw. UiO-66_4-EM −23.5 UiO-66_H.sub.2O + MPO .fwdarw. UiO-66_MPO + H.sub.2O 13.5 UiO-66_H.sub.2O + 4-EM .fwdarw. UiO-66_4-EM + H.sub.2O 6.0 UiO-66_4-EM + MPO .fwdarw. UiO-66_MPO + 4-EM 7.5 UiO-66_MPO + H.sub.2O + 4-EM .fwdarw. UiO-66_MPO_H.sub.2O + −1.6 4-EM
(59) The various experimental methods and the reaction energy prediction by DFT described above have shown that long-term storage of MPO and bases including 4-EM and PEI can result in a substantial decrease of catalytic activity in the hydrolysis of MPO. To solve the problem, the development of new base materials to provide highly stable catalytic activity to Zr-based MOF catalysts as well as studies on new catalytic reaction processes (e.g., separate storage of catalysts and bases, and provision of fast mixing when exposed CWAs, etc.) remain as essential challenges for the suggested potential applications.
(60) <Conclusion>
(61) For high-performance catalysis, the modulated UiO-66 catalysts with three different defect densities and particle sizes were successfully synthesized by adjusting the hydrolysis of ZrCl.sub.4 and deprotonation of BDC as a function of the solvent volume in the framework reactions. The use of a lower solvent volume resulted in the most active UiO-66 catalyst (UiO-66S) with the smallest UiO-66 particle size (ca. 100 nm) and the highest defect density (1.8 per cluster) which are favorable by Lewis acid-catalyzed reactions. The UiO-66S showed the substantially enhanced hydrolysis rate for MPO in the presence of the 4-EM base (TOF: 0.547 s.sup.−1) compared to that of UiO-66L (low defect density: 1.6 per cluster, 1.88 s.sup.−1). With UiO-66S, its feasibility in the presence of a polymeric base including LPEI and BPEI was examined. However, it was found that the catalytic performance was extremely dependent on the content of PEI in the MPO hydrolysis reactions because of the strong and fast ligation between Lewis acid Zr sites in UiO-66 and Lewis base amine sites in PEIs. Further, the one-day storage of UiO-66 and LPEI in a solution resulted in a 220-fold decrease in catalytic MPO hydrolysis rate compared to the result using a fresh mixture of UiO-66 and LPEI (from 0.001 s.sup.−1 to 0.219 s.sup.−1), and this is because the interaction between UiO-66 and PEI substantially reduced the Lewis acidic Zr active sites on UiO-66 based on the MPO hydrolysis mechanism. Based on the study results with regard to PEIs, the present inventors have found that 4-EM also affects the reactivity of UiO-66, which can also be explained by the acid-base interaction. To confirm the reactivity changes by chelation of organic bases, quantum chemical calculations at the density functional theories (DFT) calculation level were performed. The substitution reaction of 4-EM with MPO at the Zr sites in UiO-66 is an endergonic reaction (7.5 kcal mol.sup.−1), which was supported by the fact that the reaction is difficult under ambient conditions. The extensive experimental and computational studies of the present invention suggested that development of rationally designed new base materials to incorporate with Zr(IV)-based MOF catalysts are still challenging, and additionally, substantial attention in studies for the reasonable catalytic reaction processes should be considered to provide stable and uniform catalytic reactions that employ Zr(IV)-based MOF catalysts incorporating Lewis base sites-contained materials.