Evaporated fuel processing device
10012180 ยท 2018-07-03
Assignee
Inventors
Cpc classification
F02M2025/0845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M33/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An evaporated fuel processing device has a canister, a vapor passage, a purge passage, a shutoff valve, a storage device and a control device. The canister includes an adsorbent material that adsorbs evaporated fuel generated in a fuel tank. The vapor passage connects the canister and the fuel tank. The purge passage connects the canister and an intake passage of an engine. The shutoff valve is provided in the vapor passage, and adjusts flow rate of gas flowing through the vapor passage. The storage device stores in advance a reference value for the shutoff valve corresponding to internal pressure of the fuel tank. The shutoff valve is controlled based on the reference value, which is obtained from the internal pressure of the fuel tank, and pressure release control is performed on the fuel tank.
Claims
1. An evaporated fuel processing device comprising: a canister including an adsorbent material that adsorbs evaporated fuel generated in a fuel tank; a vapor passage configured to connect the canister and the fuel tank; a purge passage configured to connect the canister and an intake passage of an engine; a shutoff valve provided in the vapor passage, and configured to adjust flow rate of gas flowing through the vapor passage; a storage device configured to store in advance a reference value for the shutoff valve corresponding to an internal pressure of the fuel tank; and a control device configured to perform a pressure release control by controlling the shutoff valve based on the reference value which is obtained from the internal pressure of the fuel tank, wherein the shutoff valve includes a valve seat, and a movable valve configured to move in an axial direction with respect to the valve seat, and wherein the reference value for the shutoff valve is a reference stroke amount, which is a movement amount of the movable valve; wherein the control device is configured to determine whether or not a reduction amount in the internal pressure of the fuel tank within a prescribed time is smaller than a predetermined value; wherein the control device is configured to control the shutoff valve based on an addition value obtained through addition of a correction value to the reference value when the reduction in the internal pressure of the fuel tank is smaller than the predetermined value; wherein the control device is configured to determine whether or not the reduction amount of the internal pressure of the fuel tank within the prescribed time is larger than or equal to the predetermined value in a state in which the shutoff valve is being controlled based on the addition value; wherein the control device is configured to control the shutoff valve based on the reference value in a case where the reduction amount of the internal pressure of the fuel tank is greater than or equal to the predetermined value; wherein the control device is configured so as to obtain the reduction amount of the internal pressure of the fuel tank by detecting the internal pressure of the fuel tank every predetermined period of time to compute a pressure difference between a previous detection pressure and a current detection pressure; wherein the control device is configured to control the shutoff valve based on the reference value in a case where the pressure difference is greater than or equal to a predetermined value; and wherein the control device is configured to control the shutoff valve based on the addition value in a case where the pressure difference is less than the redetermined value.
2. The evaporated fuel processing device of claim 1 wherein the reference value for the shutoff valve is set in the storage device such that a flow rate of gas flowing through the vapor passage does not exceed a flow rate of gas flowing through the purge passage.
3. The evaporated fuel processing device of claim 1 wherein the control device is configured to determine whether or not an amount of fuel with respect to an amount of air supplied to the engine per unit time is greater than or equal to a predetermined value; wherein the control device is configured such that, when the amount of fuel is greater than or equal to the predetermined value, it obtains a subtraction value by subtracting a subtraction correction value from the reference value; and wherein the control device is configured to control the shutoff valve based on the subtraction value.
4. The evaporated fuel processing device of claim 3 wherein the control device is configured to control the shutoff valve based on the reference value when the amount of fuel is less than the predetermined value in a state in which the shutoff valve is being controlled based on the subtraction value.
5. The evaporated fuel processing device of claim 1 wherein the control device is configured to determine whether or not an amount of fuel with respect to an amount of air supplied to the engine per unit time is greater than or equal to a predetermined value; wherein the control device is configured to obtain a subtraction value through subtraction of a subtraction correction value from the addition value when the amount of fuel is greater than or equal to the predetermined value; and wherein the control device is configured to control the shutoff valve based on the subtraction value.
6. The evaporated fuel processing device of claim 5 wherein the control device is configured to control the shutoff valve based on the addition value when the amount of fuel is less than the predetermined value in a state in which the shutoff valve is being controlled based on the subtraction value.
7. The evaporated fuel processing device of claim 1 wherein the shutoff valve has a feed screw mechanism, and an electric motor configured to operate the feed screw mechanism to move the movable valve.
8. The evaporated fuel processing device of claim 1 wherein the movable valve includes: a valve guide formed so as to be capable of contacting the valve seat; a valve body connected to the valve guide so as to be capable of relative movement by a fixed dimension in an axial direction thereby the valve body contacts with and moves away from the valve seat; and a biasing member configured to bias the valve body toward the valve seat.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) An embodiment of the present invention will be described with reference to the drawings. As shown in
(13) As shown in
(14) One end (the upstream side end) of the purge passage 26 communicates with the interior of the canister 22. The other end (the downstream side end) of the purge passage 26 communicates with a portion of an intake passage 16 of an engine 14 on the downstream side of a throttle valve 17. A purge valve 26v that allows and interrupts communication through the purge passage 26 is provided at some midpoint of the purge passage 26. The canister 22 communicates with the atmosphere passage 28 through an OBD component 28v for failure detection. An air filter 28a is provided at some midpoint of the atmosphere passage 28. The other end of the atmosphere passage 28 is open to the atmosphere.
(15) The shutoff valve 40, the purge valve 26v, and the OBD component 28v are controlled based on signals from an ECU (electric control unit) 19. A signal, for example, from a tank internal pressure sensor 15p for detecting the pressure in the fuel tank 15 is input to the ECU 19.
(16) While the vehicle is parked, the shutoff valve 40 is maintained in the closed state. Thus, no evaporated fuel in the fuel tank 15 flows into the canister 22. The purge valve 26v is maintained in the closed state. Thus, the purge passage 26 is cut off. The atmosphere passage 28 is maintained in the communicating state. When, while the vehicle is parked, an ignition switch of the vehicle is turned on, learning control in which the opening start position for the shutoff valve 40 is learned is conducted.
(17) When, while the vehicle is traveling, a predetermined purge condition is satisfied, the ECU 19 executes purge control. In the purge control, the evaporated fuel adsorbed by the canister 22 is purged. In the purge control, the canister 22 is maintained to communicate with the atmosphere through the atmosphere passage 28. The purge valve 26v is controlled to open or close. When the purge valve 26v is opened, the negative intake pressure in the engine 14 acts on the interior of the canister 22 through the purge passage 26. As a result, air flows into the canister 22 through the atmosphere passage 28.
(18) The ECU 19 opens the shutoff valve 40, and executes pressure release control. In the pressure release control, pressure in the fuel tank 15 is released. The gas in the fuel tank 15 flows into the canister 22 through the vapor passage 24. The adsorbent material 22a is purged by the air, etc. flowing into the canister 22. The evaporated fuel is separated from the adsorbent material 22a, and is guided to the intake passage 16 of the engine 14 together with the air. The evaporated fuel is burnt within the engine 14.
(19) The shutoff valve 40 opens and closes the vapor passage 24 to adjust the flow rate of the gas flowing through the vapor passage 24. As shown in
(20) The stepping motor (electric motor) 50 is installed on top of the valve casing 42. The stepping motor 50 has a motor main body 52 and an output shaft 54. The output shaft 54 protrudes from the lower surface of the motor main body 52, and can rotate in the normal and reverse directions. The output shaft 54 is concentrically arranged inside the valve chamber 44. A male screw portion 54n is formed on the outer peripheral surface of the output shaft 54.
(21) The valve guide 60 has a cylinder shape with a ceiling, and has a tubular wall 62 and an upper wall 64. The tubular wall 62 has a cylindrical shape, and the upper wall 64 closes the upper opening of the tubular wall 62. The valve casing 42 is provided with a whirl stop mechanism (not shown). The whirl stop mechanism allows the valve guide 60 to move in the axial direction (vertical direction) while preventing the valve guide 60 from rotating around the axis with respect to the valve casing 42. A tubular shaft 66 is formed concentrically at the central portion of the upper wall 64.
(22) A female screw portion 66w is formed on the inner peripheral surface of the tubular shaft 66. The male screw portion 54n of the output shaft 54 is threadedly engaged with the female screw portion 66w. The male screw portion 54n and the female screw portion 66w form a feed screw mechanism. The valve guide 60 moves in the vertical direction (axial direction) based on the normal or reverse rotation of the output shaft 54. An auxiliary spring 68 that biases the valve guide 60 upwards is installed around the valve guide 60.
(23) The valve body (movable valve) 70 has a bottomed cylinder shape, and has a tubular wall 72 and a lower wall 74. The tubular wall 72 has a cylindrical tube shape, and the lower wall 74 closes the lower opening of the tubular wall 72. A seal member 76 is attached to the lower surface of the lower wall 74. The seal member 76 is formed of an elastic material, e.g., a disc-shaped rubber member. The valve body 70 is arranged concentrically within the valve guide 60. The valve body 70 is arranged within the valve guide 60 such that the seal member 76 may contact with the upper surface of the valve seat 48. The tubular wall 72 has a plurality of connection protrusions 72t. The connection protrusions 72t are arranged circumferentially on the outer peripheral surface at the upper end of the tubular wall 72. The inner peripheral surface of the tubular wall 62 is formed with connection recesses 62m that have a vertical-groove shape.
(24) The connection protrusions 72t are mounted to the valve guide 60 so as to be vertically movable within a fixed dimension by virtue of the connection recesses 62m. The valve guide 60 ascends, and the bottom walls 62b of the connection recesses 62m abut the connection protrusions 72t from below. As a result, the valve guide 60 and the valve body 70 move integrally upwards (in the opening direction). A valve spring 77 is concentrically installed between the upper wall 64 and the lower wall 74. The valve spring (biasing member) 77 biases the valve body 70 constantly downwards with respect to the valve guide 60, that is, in the closing direction.
(25) A signal is input to the shutoff valve 40 from the ECU 19. Based on the signal, the stepping motor 50 is rotated by a predetermined number of steps in the opening direction or the closing direction. Due to the threaded engagement of the male screw portion 54n and the female screw portion 66w, the valve guide 60 moves vertically by a predetermined stroke amount. The shutoff valve 40 is totally open when the number of steps is, for example, approximately 200. The stroke amount is set, for example, to approximately 5 mm.
(26) As shown in
(27) While the vehicle is, for example, parked, the shutoff valve 40 is opened from the initialization state. For example, the stepping motor 50 rotates by four steps from zeroth step. The valve guide 60 moves upwards by approximately 0.1 mm (=4 steps(5 mm200 steps)). As a result, no excessive force is easily applied between the valve guide 60 and the valve seat 48 due to a change in environmental factors such as temperature. In this state, the seal member 76 is pressed against the upper surface of the valve seat 48 by the spring force of the valve spring 77.
(28) The stepping motor 50 further rotates in the opening direction from the position to which the stepping motor 50 has been rotated by 4 steps. The valve guide 60 moves upwards. As shown in
(29) The valve opening start position at which the shutoff valve 40 starts to open varies for each shutoff valve 40 depending upon the positional tolerance of the connection protrusions 72t, the positional tolerance of the bottom wall 62b, etc. Thus, it is necessary to perform learning control in which the valve opening start position is accurately learned. In the learning control, the stepping motor 50 is rotated so as to open the shutoff valve 40 to increase the number of steps. The internal pressure of the fuel tank 15 is measured while rotating the stepping motor 50. Based on the point in time when the reduction amount of the internal pressure has become a predetermined value or more, the number of steps of the valve opening start position is detected.
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(31) When the shutoff valve 40 is opened, the gas flows from within the fuel tank 15, and pressure in the fuel tank 15 is released. The gas, that is an air containing evaporated fuel, flows to the canister 22 through the vapor passage 24 and the shutoff valve 40. Thus, the flow rate of the gas flowing through the shutoff valve 40 is called the pressure release flow rate. The stroke amount (axial movement amount) of the valve guide 60 and the valve body 70 has a fixed relationship with the number of steps of the stepping motor 50. Thus, the stroke amount and the number of steps are of the same meaning.
(32) The pressure release control is executed during the traveling of the vehicle simultaneously with purge control. Thus, the shutoff valve 40 is opened when the purge valve 26v is opened. In the pressure release control, the shutoff valve 40 is opened based on a proper stroke amount (reference stroke amount or reference value) as shown in the map of
(33) In the map of
(34) As indicated by symbol M in
(35) The processing shown in the flowcharts of
(36) When the shutoff valve 40 is at a standby position, the shutoff valve 40 is in a closed state in the vicinity of the valve opening start position. More specifically, the standby position is the position at which the stepping motor 50 has been rotated by 8 steps in the closing direction from the valve opening start position, which corresponds to the learning value. Thus, the shutoff valve 40 can be opened quickly when the shutoff valve 40 receives a signal for the valve opening direction.
(37) In step S102, the reference stroke amount is computed from the map of
(38) In step S201 of
(39) As shown in
(40) Under the normal condition, the shutoff valve 40 is opened based on the reference stroke amount selected from the map of
(41) When the map control is performed under an extraordinary condition, it can occur that the tank internal pressure P is not reduced as expected. Under the extraordinary condition, the amount of evaporated fuel, for example, that is generated in the fuel tank 15 is large. As shown in
(42) As shown in
(43) When the air-fuel ratio is not fuel-rich, the judgment in step S203 is NO. Until the tank pressure difference dP becomes larger than a predetermined value, the processing of steps S202, S203, and S205 of
(44) When the tank pressure difference (pressure reduction amount) has become larger than the predetermined value, the procedure returns to the map control (See point in time Tp5 of
(45) As shown in
(46) The degree of opening of the shutoff valve 40 is reduced by the subtraction stroke amount. The amount of evaporated fuel guided to the intake passage 16 from the fuel tank 15 decreases. As a result, the air-fuel ratio is restored to the proper value (See point in time Tp5 of
(47) In the pressure release control, the shutoff valve 40 is opened based on the reference stroke amount of the shutoff valve 40 set beforehand in accordance with the tank internal pressure P. The gas in the fuel tank 15 containing evaporated fuel is caused to escape to the canister 22 through the vapor passage 24. As a result, pressure in the fuel tank 15 is released. The shutoff valve 40 is opened based on the reference stroke amount set beforehand in accordance with the tank internal pressure P, so that the pressure release control can be executed simply and easily.
(48) The stroke amount by which the valve body 70 is axially moved with respect to the valve seat 48 is varied. As a result, the flow rate of the gas flowing through the vapor passage 24 is adjusted. Due to this construction, fine adjustment on the flow rate of the gas flowing through the vapor passage 24 can be performed. Thus, the pressure in the fuel tank 15 can be precisely released.
(49) In the pressure release control, it is determined whether or not the internal pressure reduction amount of the fuel tank 15 within a prescribed time (tank pressure difference) is smaller than a predetermined value. When the tank pressure difference is smaller than the predetermined value, a fixed value (1 step) is added to the previously set reference stroke amount to thereby obtain an addition stroke amount. The shutoff valve 40 is opened based on the addition stroke amount. In this case, the degree of opening of the shutoff valve 40 is larger than when the shutoff valve 40 is opened based on the reference stroke value. Thus, pressure in the fuel tank 15 is released in a satisfactory manner. For example, when a large amount of evaporated fuel is generated in the fuel tank 15, there are cases where pressure in the fuel tank 15 cannot be sufficiently released even when the shutoff valve 40 is opened based on the reference stroke amount. Also in such cases, pressure in the fuel tank 15 can be released in a satisfactory manner.
(50) The reference stroke amount of the shutoff valve 40 is set such that the flow rate of the gas flowing through the vapor passage 24 does not exceed the flow rate of the gas flowing through the purge passage 26. Thus, the evaporated fuel having flowed into the canister 22 from the fuel tank 15 does not stay in the canister, and is guided to the intake passage 16.
(51) There are cases where the air-fuel ratio is reduced due to the fuel supplied to the engine 14 becoming richer with respect to the air supplied thereto. In such cases, a fixed value is subtracted from the reference stroke amount of the shutoff valve or the addition stroke amount to thereby obtain a subtraction stroke amount. The shutoff valve 40 is opened based on the subtraction stroke amount. Thus, the amount of evaporated fuel guided to the intake passage 16 from the fuel tank 15 through the canister 22 is reduced. As a result, the air-fuel ratio of the engine is restored to normal.
(52) While the embodiments of invention have been described with reference to specific configurations, it will be apparent to those skilled in the art that many alternatives, modifications and variations may be made without departing from the scope of the present invention. Accordingly, embodiments of the present invention are intended to embrace all such alternatives, modifications and variations that may fall within the spirit and scope of the appended claims. Embodiments of the present invention should not be limited to the representative configurations, but may be modified, for example, as described below.
(53) As shown in
(54) The correction value may be 1 step, or the correction value may be determined in accordance with the magnitude of the tank pressure difference. For example, when the tank pressure difference is small, the correction value may be set to a value large than 1 step. As described above, the shutoff valve 40 has the stepping motor 50 as the motor. Instead of the stepping motor 50, the shutoff valve may have a DC motor or the like.
(55) As described above, the shutoff valve has a valve seat and a movable valve moving axially with respect to the valve seat. Alternatively, the shutoff valve may be a conventionally known valve the opening amount of which can be adjusted by an electric signal. As described above, the storage device 19a is provided in the ECU 19. Alternatively, the storage device may be provided in a device separate or different from the ECU. As described above, the control device is the ECU 19. Alternatively, the control device may be some other device different from the ECU provided in the vehicle, or some other device provided in something other than the vehicle.