SYSTEM FOR INTERCEPTING AND COLLECTING CLEANING BODIES BY ALTERNATING SWEEPING
20180180365 ยท 2018-06-28
Inventors
Cpc classification
F16L55/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G2015/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L2101/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D29/6484
PERFORMING OPERATIONS; TRANSPORTING
B01D29/014
PERFORMING OPERATIONS; TRANSPORTING
F28G15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28G1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28G15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a system for intercepting and collecting bodies in a flow of a fluid, comprising: a pipe portion (18) comprising an inner face that defines an axial inner passage for the flow, a filtering surface (25) including an upstream face (25a) and extending transversely in the passage so as to intercept, by its upstream face, bodies conveyed by the flow whilst leaving exposed a plurality of collection openings (26a, 26b) between the filtering surface and the inner face, a cleaning device (30) that is arranged across from the upstream face (25a), the device (30) and the filtering surface (25) being in motion with respect to one another such that each zone of the upstream face is mechanically swept by the device during each alternating relative back and forth movement in order to orient the bodies intercepted by the upstream face (25a) toward the collection openings for said bodies.
Claims
1. A system for intercepting and collecting bodies conveyed by a flow of a fluid, wherein said system comprises: a pipe portion comprising an inner face that defines an axial inner passage for the flow of the fluid, at least one filtering element comprising a filtering surface including a first upstream face and a second opposite downstream face, the filtering surface extending transversely in the inner passage so as to intercept, by its first upstream face, bodies conveyed by the flow whilst leaving exposed a plurality of collection openings between the filtering surface and the inner face of the pipe portion, a cleaning device that is arranged across from the first upstream face of the filtering surface and that is able to mechanically sweep said first upstream face, the cleaning device and said at least one filtering element being in alternating relative back and forth motion with respect to one another such that each zone of the first upstream face of the filtering surface is swept mechanically by the cleaning device during each alternating relative back and forth movement in order to orient the bodies intercepted by the first upstream face from the filtering surface toward the collection openings for said bodies.
2. The system according to claim 1, wherein the filtering surface has a general shape that extends transversely in the inner passage such that the bodies intercepted on a zone of the first upstream face of the filtering surface and swept by the cleaning device run alongside said first upstream face from the filtering surface toward one or more collection openings.
3. The system according to claim 1, wherein the collection openings are arranged so as to be adjacent to two opposite peripheral edges of the filtering surface.
4. The system according to claim 3, wherein said system comprises, at each of the two opposite peripheral edges of the filtering surface, at least one collection hopper for the bodies arranged downstream from at least one collection opening and communicating with said at least one collection opening.
5. The system according to claim 4, wherein each collection hopper for the bodies forms a vortex chamber including at the inlet at least one obstacle that is able to generate fluid vortices in the chamber when a flow of fluid encounters said at least one obstacle.
6. The system according to claim 1, wherein the filtering surface has a general shape chosen from among the following geometric shapes: a semi-cylindrical surface whereof the concave inner face corresponds to the first upstream face, a semi-cylindrical surface whereof the convex outer face corresponds to the first upstream face, a planar surface formed by a panel substantially perpendicular to the axis of the pipe portion.
7. The system according to claim 3, wherein, when the filtering surface is a semi-cylindrical surface whereof the concave inner face corresponds to the first upstream face, at least one collection opening of the bodies is arranged on either side of said filtering surface, between the inner face of the pipe portion and a peripheral edge of the filtering surface, at least one collection hopper of the bodies being arranged downstream from said at least one collection opening.
8. The system according to claim 1, wherein the pipe portion also comprises the cleaning device.
9. The system according to claim 1, wherein the pipe portion has a polygonal or circular cross-section.
10. The system according to claim 9, wherein the pipe portion having a circular cross-section, the system comprises a deflection assembly that is positioned between the inner face of the pipe portion and the filtering surface in order to steer, toward the filtering surface, the bodies conveyed by the flow and that are not situated across from the filtering surface.
11. The system according to claim 3, wherein the deflection assembly comprises at least one deflector that is positioned between the inner face of the pipe portion and the collection opening(s) arranged so as to be adjacent to each of the two opposite peripheral edges of the filtering surface.
12. The system according to any one of claims 1 to 11, characterized in that the cleaning device is mobile, while said at least one filtering element is stationary, or vice versa.
13. The system according to claim 1, wherein one from among the cleaning device and said at least one filtering element is able to perform a pivoting movement around a fixed axis or to perform a rectilinear translational movement, each movement being an alternating back and forth movement.
14. The system according to claim 1, wherein the cleaning device comprises one or several mechanical sweeping members that are in contact with the first upstream face of the filtering surface.
15. The system according to claim 14, wherein the filtering surface extends in two mutually perpendicular transverse directions, the mechanical sweeping member or members extending transversely in one of the two transverse directions and over all the corresponding dimension of the first upstream face.
16. The system according to claim 3, wherein the mechanical sweeping member or members extends or extend parallel to the two opposite peripheral edges of the filtering surface.
17. System according to claim 14, wherein the filtering surface is formed by a filtration grid with bars defining between them openings through which the fluid flows and in which bodies are liable to be lodged, the mechanical sweeping member or members being able, in contact with the first upstream face of the filtering surface, to penetrate at least partly into the openings of the grid in order to dislodge any bodies lodged there.
18. The system according to claim 1, wherein the bodies conveyed by the flow are heat exchanger cleaning bodies.
19. An installation comprising: at least one tubular heat exchanger, a fluid intake pipe connected to an inlet of said at least one heat exchanger, a fluid discharge pipe connected to an outlet of said at least one heat exchanger, a plurality of cleaning bodies conveyed inside said at least one heat exchanger for cleaning thereof, a system for intercepting and collecting cleaning bodies arranged on the fluid discharge pipe, characterized in that the system for intercepting and collecting cleaning bodies is according to claim 1.
20. A method for collecting bodies conveyed by a flow of a fluid, wherein the method is carried out in a system for intercepting bodies conveyed by the fluid flow that comprises: a pipe portion comprising an inner face that defines an axial inner passage for the flow of the fluid, at least one filtering element comprising a filtering surface including a first upstream face and a second opposite downstream face, the filtering surface extending transversely in the inner passage so as to intercept, by its first upstream face, bodies conveyed by the flow while leaving several collection openings clear between the filtering surface and the inner face of the pipe portion, the method comprising the following step: setting said at least one filtering element or a cleaning device in motion with respect to said at least one filtering element in an alternating back and forth movement in order to perform mechanical sweeping of each zone of the first upstream face of the filtering surface by contact with the cleaning device opposite, the mechanical sweeping of the surface making it possible to orient the bodies intercepted by the first upstream face from the filtering surface toward the collection openings of said bodies.
21. The method according to claim 20, wherein the cleaning device is set in motion, while said at least one filtering element is stationary, or vice versa.
Description
[0055] Other features and advantages will become apparent in the course of the following description, given by way of nonlimiting example only and with reference to the appended drawings, in which:
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[0066] In
[0067] In practice this is a tubular heat exchanger which is for example of the type briefly described in the document FR 2 716 530 mentioned above.
[0068] A heat exchanger 10 of this kind being well known in itself and not as such forming part of the present invention, it will not be described further here.
[0069] In the embodiment shown filtering means 13 are disposed on the inlet pipe 11 inside a sleeve 14.
[0070] These filtering means 13, which are not mandatory, are not part of the present invention either and will therefore not be further described here.
[0071] They are for example filtering means of the type described in the document FR 2 609 644.
[0072] In a manner known in itself cleaning bodies in the form of solid cleaning elements 15 can be circulated continuously in the installation 1 and in particular in the heat exchanger 10 to clean the latter continuously.
[0073] These are in practice foam rubber balls the diameter of which is slightly greater than the inside diameter of the tubes of the heat exchanger 10 and the density of which, when impregnated, is similar to that of water.
[0074] It is necessary to provide for management of these cleaning bodies 15 in the installation 1, i.e. not only to ensure their effective circulation in the heat exchanger 10 but also to control the number of them and where applicable their dimensions (thus making it possible where appropriate to eliminate bodies that are too worn).
[0075] In a manner known in itself these cleaning bodies 15 are systematically injected into the inlet pipe 11 downstream of the filtering means 13 to be entrained by the inlet flow F1.
[0076] The installation 1 also comprises, mounted on the outlet pipe 12, a system 17 in accordance with one embodiment of the invention for intercepting and collecting the circulating cleaning bodies 15. This system is described in more detail hereinafter.
[0077] The installation 1 further comprises, inside dashed lines in
[0078] In a manner known in itself the management system 48 comprises a recycling pipe 49 (pipe portions 49a and 49b in this example) connected on one side to the interception system 17 and on the other side to the suction side of a pump 41 (suction device), the pump being connected to a return pipe 42a via, successively, a pipe 42b, a meter 43 and a manifold 44. The return pipe 42a feeds the inlet pipe 11 downstream of the filtering means 13 with cleaning bodies 15 to be returned to circulation in the installation. These cleaning bodies 15 are reinjected via injection pipes or nozzles 45 that are preferably oriented in contraflow.
[0079] A valve V1 enables the flow in the pipe 42a downstream of the manifold 44 to be cut off to isolate said manifold 44 and the meter 43 in collaboration with a valve V2 that enables the pump 41 to be isolated from the interception system 17.
[0080] The system for intercepting and collecting the cleaning bodies 17 is installed downstream of the tubular exchanger 10 on the generally circular pipe 12 and comprises a pipe portion or sleeve 18 that comprises an inlet flange 21 and an outlet flange 22 (
[0081] The sleeve 18 has an inner face that delimits an axial internal passage for the flow of fluid coming from the exchanger 10.
[0082] The interior of the flanges 21 and 22 is cut so as to provide the junction with a central body 19 which here has a polygonal cross section. In other embodiments the cross section of the body assumes other shapes. This body 19 is of substantially rectangular cross section and can have the four corners cut off. The body 19 includes four plane faces 19a and 19b, 19c and 19d opposite in pairs.
[0083] The system 17 includes, centrally installed inside the sleeve 18, in particular inside the body 19, a filtering element 25 that comprises a filtering surface here extending both transversely and axially in the axial internal passage of the body 19.
[0084] As shown in
[0085] In the embodiment shown in
[0086] One or more openings for collecting the bodies 15 are disposed on each of the two opposite peripheral sides or edges of the half-cylinder, between each upstream free edge/end 25c, 25d of the half-cylinder and the facing inner face of the sleeve 18. Two collection openings 26a, 26b are shown in
[0087] The system 17 also includes behind and downstream of each collection opening a hopper for collecting the bodies 15 (
[0088] Each collection hopper forms a vortex chamber including at the inlet, where the collection opening is situated, an obstacle 39 (for example a deck plate) that is adapted to generate, when a fluid flow F2 (coming from the pipe 12) encounters said obstacle, fluid vortices downstream of the obstacle, i.e. in the chamber as shown in
[0089] Such vortex hoppers are for example of the type described in French patent N.sup.o 8210055.
[0090] Each of the hoppers has one of its two opposite sides perforated and formed by a perforated side panel 28a, 28c (
[0091] An outlet tube 38 is provided for each body collection hopper (
[0092] The system 17 comprises a cleaning device 30 inside the sleeve, in particular the body 19, and disposed facing the upstream first face 25a of the filtering surface, i.e. inside the half-cylinder.
[0093] This device 30 includes one or more mechanical sweeping members 31. The device is mounted inside the sleeve so that the mechanical sweeping member or members 31 comes or come into contact with the upstream first face 25a, both at rest and during the sweeping movement to be described later in order to rub/scrape the filtering surface during the movement.
[0094] In the example described and shown the device 30 includes only one mechanical sweeping member 31 but the following description applies equally in the case of a plurality of members.
[0095] The member 31 is for example a brush, a flexible squeegee, a comb . . . or any other member that is capable of exerting a mechanical rubbing action on the upstream first face of the filtering surface when relative movement between the member and the surface is imposed by the design of the system. Two possibilities are offered to enable rubbing of the member 31 over the filtering surface: either the member moves or the surface moves. In the following example only the cleaning device is mobile, the filtering surface being stationary. However, the following description applies equally to the other possibility: stationary cleaning device and mobile filtering surface.
[0096] The mechanical sweeping member 31 is carried by one or more arms, namely two arms 32a, 32b in the embodiment shown in
[0097] The rotation movement allows the mechanical sweeping member 31 to detach/unstick by rubbing the cleaning bodies and other elements stopped on the upstream face 25a of the grid 25.
[0098] During the same back and forth movement the rotation movement then allows the member 31 to push the cleaning bodies and other detached/unstuck elements in the direction of one of the two peripheral edges 25c, 25d (here the edge 25c in
[0099] The rotation movement continuing, the bodies 15 and other detached/unstuck elements reach the collection openings 26a, 26b adjacent the edge 25c and situated upstream of the hoppers 27a and 27b respectively (
[0100] The cleaning device 30 then begins to move in the opposite rotation direction, starting from the edge 25c in order to travel the same semicircular portion as far as the opposite edge 25d, and so on, ensuring an alternating sweeping movement of the stationary filtering element rubbing each area of the latter.
[0101] The oscillating movement is relatively slow, for example of the order of a few oscillations per minute, but this is sufficient to detach/unstick the cleaning bodies and other elements stopped on the upstream face 25a of the grid 25.
[0102] It will be noted that the action of sweeping the upstream face 25a of the filtering surface 25 also has the effect of cleaning the latter at the same time as moving the bodies 15 in order to collect them. The cleaning bodies 15 and other elements captured in the collecting hoppers 27a-c are then aspirated by the pump 41 via the outlet tubes 38 and the branch 49b (
[0103] The water laden with bodies 15 is directed to a unit 60 for management of the cleaning bodies that is already known in itself. This unit 60 enables collection and sometimes counting of the bodies. At the outlet of this unit the water laden with bodies 15 is fed to the body injection pipes 45 disposed upstream of the tubular exchanger 10 to be cleaned.
[0104] When circulation of bodies 15 is not used in the installation 1, it is possible specifically to clean the filtering surface 25 (grid) that is encrusted over time with diverse debris fed by the cooling water of the exchanger 10. For this it suffices to keep the pump 41 operating to maintain the oscillatory movement of the member 31. The filtering surface 25 is then cleaned by sweeping it and debris is progressively stored in the ball air lock 44 retained in the position for collecting balls and debris.
[0105] The system for interception and collection by alternating mechanical sweeping can function continuously or be operated in defined periods appropriate to the operation of the installation, programmed or otherwise, or even at non-predefined times as a function of the quantity of bodies and other elements stopped by the filtering surface. The sweeping mechanism can be started manually or automatically.
[0106] In variants that are not shown: [0107] the system for intercepting and collecting the cleaning bodies can comprise a plurality of filtering elements instead of only one; [0108] the filtering element can be formed of a plurality of portions assembled to one another; [0109] the collecting hoppers can have a different shape and their number and their dimensions can vary; [0110] the obstacles 39 (e.g. deck plates in
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[0114] In these figures the system 117 comprises a flat filtering element 125 (with a plane upstream face 125a and a plane downstream face 125b) installed substantially perpendicularly to the axis X in the body 119 of the sleeve 18. At each of the two opposite peripheral edges 125c, 125d are disposed the collection openings leading into the downstream collection hoppers (the arrangement is identical to that from
[0115] The system 117 comprises a device 130 for cleaning by mechanical sweeping that includes a mechanical sweeping member 131 (brush, comb, flexible squeegee, . . . ) which here has the general shape of a scraper. The member 131 extends transversely in the sleeve, parallel to the edges 125c, 125d, and includes a support rod 132 connected to a drive element 136 such as a piston and cylinder, a rack, a screw, a chain, a belt. The drive element 136 moves the member 131 like a piston and the latter adopts a movement in rectilinear translation (perpendicular to the edges 125c, 125d) along the upstream face 125a and rubs/scrapes the latter, in the outward direction, from the edge 125c to the edge 125d (
[0116] The system 117 comprises numerous other elements identical to those of the previous figures that will not be described again here.
[0117] The system 117 can be used if the axial space available for the sleeve is limited because the axial overall size of the system is small.
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[0119] For convenience elements in
[0120] The outlet pipes 49a, 49b connected to the outlet tubes 38 of the collection hoppers 27a-c are joined to a single pipe 49c equipped with a valve Vch that is connected for example downstream of the exchanger or to the drain (not shown).
[0121] The description and the operation of the system 17 are the same as for the first embodiment with the cleaning bodies 15.
[0122] The tubes 38 and the pipes 49a-c can have a diameter greater than that used in the
[0123] The flow rate leaving the collection hoppers 27a-c is created by the pressure difference in the installation between the upstream side of the exchanger to be protected and for example the downstream side of the latter where the pipe 49c discharges.
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[0127] All the advantages and features associated with the embodiments and variants from
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[0129] The pipe portion 118 comprises the inlet flange 121 and the outlet flange 122.
[0130] The filtering surface 125 has a semicylindrical general shape as in
[0131] The cleaning device 130 is disposed facing the concave inner face 125a and is mobile with an alternating back and forth movement as in
[0132] The filtering surface has two opposite peripheral edges 125c, 125d (the other two perpendicular adjacent opposite edges are cannot be seen here) like the surface 25 from
[0133] A set of collecting hoppers is disposed adjacent each of the edges 125c, 125d downstream of one or more collection openings. Like
[0134] The interception and collection system 100 also comprises between the inner face of the pipe portion 118 and the two opposite peripheral edges 125c, 125d of the filtering surface a deflection assembly or deflector assembly. The function of this assembly is to redirect the cleaning bodies conveyed by the flow and near the wall of the pipe portion (and not facing the upstream face of the filtering surface) toward the centre of the pipe portion, i.e. toward the filtering surface, or even directly toward the collection openings 140, depending on the speed and the trajectory of the deviated bodies. This assembly has as it were the role of the flared part of a funnel for the cleaning bodies.
[0135] In the present instance the deflection assembly comprises two facing deflectors 145, 146 the surface of which in contact with the bodies is inclined relative to the wall so that the imaginary extension of this surface encounters the collection opening 140. This arrangement enables deviation of the bodies toward the opening.
[0136] Each deflector is fixedly mounted on the wall by one or more fixing arms 147, 148 or by a single curved connection element. A bib 149, 150 is fixed to the lower part of each deflector (on the side opposite the contact surface) and extends the contact surface of the latter as far as the collection opening to prevent bodies being able to infiltrate between the deflector and the opening.
[0137] As shown in
[0138] This deflector 151 redirects the bodies directly in the direction of the filtering surface. Another deflector not shown in this figure and disposed facing the deflector 151 (symmetrically) is also present in the system.
[0139] It will be noted that an axial wall is mounted on and fixed to each of the two other opposite peripheral edges of the filtering surface in order to close the open semicylindrical internal space. The wall 153 in
[0140] The deflectors are all exactly the same shape, as shown in
[0141] It will be noted that other deflector shapes can alternatively be used, likewise a different number of deflectors. Thus a single peripheral deflector can be used, for example in the form of an annular flange.
[0142] The dimensions and/or inclination of the deflectors can also vary. The other features and advantages as well as the operation of the embodiments and variants from the preceding figures apply equally here.
[0143] Although the above description of the various modes and variants refers to a mobile cleaning device and a stationary filtering element, this description also suits the opposite situation: a stationary cleaning device and a mobile filtering element.
[0144] It will be noted that throughout the foregoing description the cleaning device is formed of a single element. However, the interception and collection system can be duplicated as required and/or include more than one mechanical sweeping member. That member or these members can be mounted mobile relative to their support on the cleaning device.