Circuit board
09986641 ยท 2018-05-29
Assignee
Inventors
Cpc classification
H05K1/16
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2924/00014
ELECTRICITY
H05K1/0271
ELECTRICITY
H01L2224/05568
ELECTRICITY
H05K1/115
ELECTRICITY
H05K2201/0352
ELECTRICITY
H05K3/4632
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2924/00014
ELECTRICITY
H05K2201/0129
ELECTRICITY
International classification
H05K1/11
ELECTRICITY
Abstract
A circuit board includes a laminated body including a laminate of a plurality of insulating-material layers made of a flexible material. External electrodes are provided on the top surface of the laminated body. An electronic component is mounted on the external electrodes. A plurality of internal conductors, when viewed in plan in the z-axis direction, are overlaid on the external electrodes and are not connected to one another in regions in which the internal conductors are overlaid on the external electrodes.
Claims
1. A circuit board comprising: a flexible laminated body including a laminate of a plurality of insulating-material layers made of thermoplastic resin; a via hole conductor provided in the flexible laminated body; and a film-shaped conductor made of a metal foil and provided on a first insulating-material layer of the plurality of insulating-material layers; wherein the via hole conductor is overlapped with the film-shaped conductor when viewed in a lamination direction of the flexible laminated body; the via hole conductor is provided in an area of a second insulating-material layer of the plurality of insulating-material layers above the film-shaped conductor and is spaced away from all edges of the film-shaped conductor; the film-shaped conductor is not connected to the via hole conductor; and the film-shaped conductor is not chemically bonded to any of the plurality of insulating-material layers so that the film-shaped conductor is displaced with respect to a third insulating-material layer of the plurality of insulating-material layers which is arranged between the film-shaped conductor and the via hole conductor when tensile stresses are generated in the plurality of insulating-material layers.
2. The circuit board according to claim 1, wherein the film-shaped conductor is provided closer to a top surface of the flexible laminated body than a central area of the flexible laminated body in the lamination direction of the flexible laminated body.
3. The circuit board according to claim 1, wherein the via hole conductor includes a plurality of via hole conductors; and the film-shaped conductor is not connected to any of the plurality of via hole conductors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) In the following, a circuit board according to preferred embodiments of the present invention will be described with reference to the drawings.
(12) In the following, a configuration of a circuit board according to preferred embodiments of the present invention will be described with reference to the drawings.
(13) As illustrated in
(14) The external electrodes 12 are preferably layers made of a conductive material, for example, copper, and provided on the top surface of the laminated body 11, as illustrated in
(15) The internal conductors 18a to 18d are preferably a wiring layer made of a conductive material, for example, copper, and disposed in the laminated body 11, as illustrated in
(16) The internal conductors 20a to 20f are preferably film-shaped conductors having relatively large areas, such as capacitor conductors and ground conductors, made of a conductive material, for example, copper, and are provided in the laminated body 11. The internal conductors 20a to 20f are provided on a plurality of insulating-material layers 16. Specifically, the internal conductors 20a and 20b are preferably arranged along the x-axis direction on the front surface of the insulating-material layer 16c. The internal conductors 20c and 20d are preferably arranged along the x-axis direction on the front surface of the insulating-material layer 16d. The internal conductors 20e and 20f are preferably arranged along the x-axis direction on the front surface of the insulating-material layer 16e.
(17) Further, as illustrated in
(18) The internal conductors 20b, 20d, and 20f are preferably overlaid on one another so as to coincide with one another and also overlaid on the external electrodes 12c and 12d that belong to the group G2 when viewed in plan in the z-axis direction. In this manner the external electrodes 12c and 12d are overlaid on a plurality of internal conductors 20 when viewed in plan in the z-axis direction. When viewed in plan in the z-axis direction, the internal conductors 20b, 20d, and 20f are not connected to one another through via hole conductors in the regions in which the internal conductors 20b, 20d, and 20f are overlaid on the external electrodes.
(19) The internal conductors 22 are preferably wiring layers made of a conductive material, for example, copper, and provided in the laminated body 11, as illustrated in
(20) The external electrodes 14 preferably include a layer made of a conductive material, for example, copper, and provided on the bottom surface of the laminated body 11. That is, the external electrodes 14 are provided on the back surface of the insulating-material layer 16h that is provided at the backward-most side in the z-axis direction. Further, the external electrodes 14a to 14c are arranged along the short side at the backward side in the x-axis direction on the bottom surface of the laminated body 11. The external electrodes 14d to 14f are arranged along the short side at the forward side in the x-axis direction on the bottom surface of the laminated body 11. In this manner, the external electrodes 12 and the external electrodes 14 are not overlaid on each other when viewed in plan view in the z-axis direction, as illustrated in
(21) As illustrated in
(22) The via hole conductors b1 to b11 connect the external electrodes 12 and 14, the internal conductors 18, 20, and 22, and the coil L and the capacitor C and are disposed so as to penetrate the insulating-material layers 16 in the z-axis direction. Specifically, as illustrated in
(23) The via hole conductor b5 penetrates the insulating-material layer 16f in the z-axis direction and is not overlaid on the external electrodes 12 when viewed in plan in the z-axis direction, as illustrated in
(24) As illustrated in
(25) By laminating the insulating-material layers 16a to 16h configured as described above, the circuit board 10 illustrated in
(26)
(27) As illustrated in
(28) The printed wiring board 100 preferably includes a main body 102 and external electrodes 104a to 104f. The main body 102 is preferably a rigid board made of resin, for example. The external electrodes 104 are provided on a main surface at the forward side in the z-axis direction (top surface) of the main body 102. The external electrodes 104a to 104f are connected to the external electrodes 14a to 14f, respectively, preferably by a bonding agent, such as solder 70. In this manner, the circuit board 10 is mounted on the printed wiring board 100 via the bottom surface. The module 150 described above is mounted on an electronic device such as a mobile phone.
(29) In the following, a manufacturing method of the circuit board 10 will be described with reference to the drawings. First, the insulating-material layers 16 each of which including copper foil formed over the entirety or substantially the entirety of one of the main surfaces are prepared. In each of the insulating-material layers 16a to 16g, the main surface on which the copper foil is formed is herein referred to as the front surface. On the other hand, in the insulating-material layer 16h, the main surface on which the copper foil is formed is herein referred to as the back surface.
(30) Then, the positions at which the via hole conductors b1 to b5 of the insulating-material layers 16a and 16f are to be formed (see,
(31) In the following, the external electrodes 12 illustrated in
(32) Then, the internal conductors 18 illustrated in
(33) Then, the via holes formed in the insulating-material layers 16a, 16f, and 16h are filled with conductive paste preferably made primarily of copper, for example, so that the via hole conductors b1 to b11 are formed. If the via holes have been formed on the insulating-material layers 16b to 16e and 16g, these via holes are also filled with conductive paste.
(34) Then, the insulating-material layers 16a to 16h are laminated in that order. By applying force to the insulating-material layers 16a to 16h from opposite directions in the lamination direction, the insulating-material layers 16a to 16h are press-bonded. In this manner, the circuit board 10 illustrated in
(35) As will be described below, in the circuit board 10, even if the shape of the printed wiring board 100 is changed, the circuit board 10 can be prevented from being detached from the printed wiring board 100. More specifically, bending of the printed wiring board 600 may occur due to shock caused by dropping of an electronic device in which the conventional circuit board 500 and printed wiring board 600 are mounted. Since the circuit board 500 is a rigid board, in the case of bending of the printed wiring board 600, the shape of the circuit board 500 may not be significantly changed in accordance with the bending of the printed wiring board 600. Therefore, pressure is imposed on the solder connecting the external electrodes 502 and the external electrodes 602. As a result, the solder may be broken, and the circuit board 500 may be detached from the printed wiring board 600.
(36) Thus, in the circuit board 10, the laminated body 11 preferably includes a laminate of insulating-material layers 16 made of a flexible material. Therefore, the circuit board 10 can be bent more easily than the circuit board 500. Therefore, even when the printed wiring board 100 is bent and the interval between the external electrodes 104 are changed due to dropping of an electronic device in which the module 150 illustrated in
(37) Further, in the circuit board 10, the electronic component 50 is prevented from being detached from the circuit board 10, as will be described below. More specifically, since the printed wiring board 800 disclosed in Japanese Unexamined Patent Application Publication No. 2006-93438 illustrated in
(38) Accordingly, the circuit board 10 effectively prevents the electronic component 50 from being detached from the circuit board 10 by overlaying at least one of the internal conductors 18, 20, and 22 on the external electrodes 12 when viewed in plan in the z-axis direction. More specifically, when the printed wiring board 100 is bent in a convex manner, stresses are applied to the external electrodes 104 in directions indicated by arrows B, as illustrated in
(39) Note that the internal conductors 20 are preferably fabricated using metal foil, such as copper, for example, and the insulating-material layers 16 are preferably fabricated using thermoplastic resin, such as liquid crystal polymer, for example. Since the insulating-material layers 16 and the internal conductors 20 are simply press-bonded together, no chemical bonding is formed between the insulating-material layers 16 and the internal conductors 20. Thus, the insulating-material layers 16 and the internal conductors 20 can be displaced with respect to each other. Therefore, when the tensile stresses are generated in the insulating-material layers 16e to 16h, the insulating-material layer 16d is displaced with respect to the internal conductors 20e and 20f. Similarly, the insulating-material layer 16c is displaced with respect to the internal conductors 20c and 20d. Similarly, the insulating-material layer 16b is displaced with respect to the internal conductors 20a and 20b.
(40) As described above, when displacement between the insulating-material layers 16 and the internal conductors 20 occurs, a force is not transmitted from the insulating-material layers 16 provided at the backward side in the z-axis direction to the insulating-material layers 16 provided at the forward side in the z-axis direction. Thus, tensile stresses 2 to 4 generated in the insulating-material layers 16d, 16c, and 16b are less than the tensile stresses 1 generated in the insulating-material layers 16e to 16h. More specifically, the magnitudes of the tensile stresses 1 to 4 progressively decrease in that order. Therefore, the tension in the x-axis direction generated in the insulating-material layers 16a to 16h progressively decreases in order from the backward side to the forward side in the z-axis direction. Accordingly, the external electrodes 12a and 12b provided on the front surface of the insulating-material layer 16a are not significantly displaced. As a result, the circuit board 10 prevents the electronic component 50 from being detached from the circuit board 10. In addition, even when one of the main surfaces of an internal conductor and one of the main surfaces of an insulating-material layer is strongly bonded together by, for example, anchor effect, as in the case between the insulating-material layer 16d and the internal conductor 20e and between the insulating-material layer 16c and the internal conductor 20c, it is possible to cause displacement in the other main surface of the internal conductor to relax the stresses if internal conductors are present on multiple layers.
(41) In particular, in the circuit board 10, a plurality of internal conductors 20 are overlaid on the external electrodes when viewed in plan in the z-axis direction. Thus, the tensile stresses generated in the insulating-material layers 16 are more effectively relaxed. As a result, the electronic component 50 is more effectively prevented from being detached from the circuit board 10.
(42) Further, in the circuit board 10, when shock is applied on the printed wiring board 100 from the rearward side towards the forward side in the z-axis direction, the shock is prevented from being transmitted to the external electrodes 12. More specifically, the via hole conductors are more rigid than the insulating-material layers 16 since the via hole conductors are made of a conductive material. Therefore, when the via hole conductors connecting the internal conductors 18, 20, and 22 are overlaid on the external electrodes 12 when viewed in plan in the z-axis direction, the shock may be transmitted from the external electrodes 12 through the via hole conductors.
(43) Accordingly, in the circuit board 10, the via hole conductor b5 connecting the internal conductors 22 to each other is preferably not overlaid on the external electrodes 12 when viewed in plan in the z-axis direction, and the internal conductors 20 are not connected to one another in the region in which the internal conductors 20 are overlaid on the external electrodes 12, when viewed in plan in the z-axis direction. That is, the external electrodes 12, when viewed in plan in the z-axis direction, are preferably not overlaid on the via hole conductors other than the via hole conductors b1 to b4. Therefore, when shock is applied to the printed wiring board 100, the shock is not transmitted to the external electrodes 12 through the via hole conductors. As a result, when shock is applied to the printed wiring board 100 from the rearward side towards the forward side in the z-axis direction, the shock is prevented from being transmitted to the external electrodes 12.
(44) Further, in the circuit board 10, when shock is applied to the printed wiring board 100 from the rearward side towards the forward side in the z-axis direction, the shock is prevented from being transmitted to the external electrodes 12 also for the reason described below. More specifically, shock from the printed wiring board 100 is transmitted to the laminated body 11 through the external electrodes 104, the solder 70, and the external electrodes 14. Thus, it is preferable that the external electrodes 12 be disposed as far as possible from the external electrodes 14. Accordingly, in the circuit board 10, the external electrodes 12 are disposed so as not to be overlaid on the external electrodes 14 when viewed in plan in the z-axis direction. In this manner, when shock is applied to the printed wiring board 100 from the rearward side towards the forward side in the z-axis direction, the shock is prevented from being transmitted to the external electrodes 12. To achieve the effects described above, it is preferable that the internal conductors be disposed as close as possible to the external electrodes 12.
(45) In the following, a circuit board 10a according to a first modified example of a preferred embodiment of the present invention will be described with reference to the drawing.
(46) The circuit board 10a is different from the circuit board 10 in that it preferably includes internal conductors (auxiliary conductors) 24a to 24c. More specifically, the internal conductor 24a is preferably provided on the front surface of the insulating-material layer 16c provided with the internal conductors 20a and 20b, along the direction in which the internal conductors 20a and 20b are arranged, i.e., the x-axis direction. Similarly, the internal conductor 24b is preferably provided on the front surface of the insulating-material layer 16d provided with the internal conductors 20c and 20d, along the direction in which the internal conductors 20c and 20d are arranged, i.e., x-axis direction. Similarly, the internal conductor 24c is preferably provided on the front surface of the insulating-material layer 16e provided with the internal conductors 20e and 20f, along the direction in which the internal conductors 20e and 20f are arranged, i.e., x-axis direction.
(47) The internal conductors 24 provided as described above make it difficult for the insulating-material layers 16 to be stretched in the direction in which the internal conductors 20 are arranged (x-axis direction). As a result, even if the shape of the printed wiring board 100 is changed, the external electrodes 12a and 12b provided on the front surface of the insulating-material layer 16a are not significantly displaced. As a result, the circuit board 10a more effectively prevents the electronic component 50 from being detached from the circuit board 10a.
(48) In the following, a circuit board 10b according to a second modified example of a preferred embodiment of the present invention will be described with reference to the drawing.
(49) The circuit board 10b is different from the circuit board 10 in that it preferably includes external conductors 26a to 26d. More specifically, the external conductors 26a to 26d are preferably connected to the external electrodes 12a to 12d, respectively. The via hole conductors b1 to b4 are preferably connected to the external conductors 26a to 26d, respectively. With this arrangement, the external electrodes 12a to 12d are not overlaid on the via hole conductor b1 to b4 when viewed in plan in the z-axis direction. As a result, when a shock is applied to the printed wiring board 100 from the rearward side towards the forward side in the z-axis direction, the shock is more effectively prevented from being transmitted to the external electrodes 12.
(50) In the following, a circuit board 10c according to a third modified example of a preferred embodiment of the present invention will be described with reference to the drawings.
(51) The circuit board 10c is different from the circuit board 10 in that internal conductors 28a to 28c are preferably provided in place of the internal conductors 20a to 20f. More specifically, the internal conductor 28a is preferably provided on the front surface of the insulating-material layer 16c and is overlaid on the external electrodes 12a to 12d when viewed in plan in the z-axis direction. Similarly, the internal conductor 28b is preferably provided on the front surface of the insulating-material layer 16d and is overlaid on the external electrodes 12a to 12d when viewed in plan in the z-axis direction. The internal conductor 28c is preferably provided on the front surface of the insulating-material layer 16e and is overlaid on the external electrodes 12a to 12d when viewed in plan in the z-axis direction. Similarly to the circuit board 10, the circuit board 10c having the above configuration also prevents the electronic component 50 from being detached from the circuit board 10c.
(52) In the following, a circuit board 10d according to a fourth modified example of a preferred embodiment of the present invention will be described with reference to the drawings.
(53) The circuit board 10d is different from the circuit board 10 in that it is preferably provided with internal conductors 30a to 30f and via hole conductors b12 to b17 in place of the internal conductors 20a to 20f. More specifically, the internal conductors 30a and 30b are preferably provided on the front surface of the insulating-material layer 16c to define a 7/8-turn coil conductor. Further, the internal conductor 30a is overlaid on the external electrodes 12a and 12b when viewed in plan in the z-axis direction. The internal conductor 30b is overlaid on the external electrodes 12c and 12d when viewed in plan in the z-axis direction. The internal conductors 30c and 30d are preferably provided on the front surface of the insulating-material layer 16d to define a 7/8 coil conductor. Further, the internal conductor 30c is overlaid on the external electrodes 12a and 12b when viewed in plan in the z-axis direction. The internal conductor 30d is overlaid on the external electrodes 12c and 12d when viewed in plan in the z-axis direction. The internal conductors 30e and 30f are preferably provided on the front surface of the insulating-material layer 16e to define a 7/8 coil conductor. Further, the internal conductor 30e is overlaid on the external electrodes 12a and 12b when viewed in plan in the z-axis direction. The internal conductor 30f is overlaid on the external electrodes 12c and 12d when viewed in plan in the z-axis direction.
(54) Each of the via hole conductors b12 and b13 preferably penetrates the insulating-material layer 16c in the z-axis direction to connect ends of the internal conductors 30a and 30b to ends of the internal conductors 30c and 30d. Similarly, each of the via hole conductors b14 and b15 preferably penetrates the insulating-material layer 16d to connect ends of the internal conductors 30c and 30d to ends of the internal conductors 30e and 30f. Each of the via hole conductors b16 and b17 preferably penetrates the insulating-material layer 16e and are connected to ends of the internal conductors 30e and 30f. In this manner, the internal conductors 30a, 30c, and 30e and the via hole conductors b12, b14, and b16 define a coil L1. The internal conductors 30b, 30d, and 30f and the via hole conductors b13, b15, and b17 define a coil L2.
(55) As described above, similarly to the circuit board 10, by using the internal conductors 30, which define coil conductors, instead of the internal conductors 20, which define capacitor conductors or ground conductors, detachment of the electronic component 50 from the circuit board 10d is effectively prevented. While the internal conductors 30 preferably define coil conductors, the internal conductors 30 may be simple wiring conductors which do not define coils.
(56) In the circuit boards 10 and 10a to 10d, the external electrodes 14 are preferably provided on the bottom surface of the laminated body 11. However, the external electrodes 14 may be provided on a side surface.
(57) In the circuit boards 10 and 10a to 10d, the external electrodes 14 are not necessarily provided. Specifically, each of the circuit boards 10 and 10a to 10d may be bonded on a casing instead of being mounted on the printed wiring board 100. In this case, the external electrodes 14 are not necessary in the circuit boards 10 and 10a to 10d.
(58) Preferred embodiments of the present invention are practicable in a circuit board. In particular, preferred embodiments of the present invention are advantageous to effectively prevent an electronic component from being detached from a circuit board.
(59) While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.