Airtight Compact
20230031732 ยท 2023-02-02
Assignee
Inventors
Cpc classification
B65D43/166
PERFORMING OPERATIONS; TRANSPORTING
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
A45D2040/225
HUMAN NECESSITIES
International classification
A45D33/00
HUMAN NECESSITIES
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
B65D43/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An airtight cosmetic compact, wherein the airtight feature is created by interaction between a seal on the inside of the cover and the upwardly facing recess of the base. The cover locks on the base by either thread elements on both cap and base or by bayonet like cams, allowing the cover to be twisted on the base compressing the cover against the base and engaging the seal with the base recess. By compressing the seal against the base and holding it in place through the threaded engagement the air-tightness of the compact is achieved and guaranteed.
Claims
1. A cosmetic case comprising: a base having a recess defined by a recess wall; a screw piece inside of said base; a ring free to rotate about said recess wall; an elevator; a cover; wherein rotation of said cover about said recess wall forms an airtight seal between said base and said cover; wherein rotation of said ring moves said elevator in a vertical direction.
2. A cosmetic case according to claim 1, wherein said elevator and said screw piece each further comprise mating threads such that engagement of said threads and rotation of said elevator causes said movement of said elevator in said vertical direction.
3. A cosmetic case according to claim 1, wherein said elevator further comprises at least one protrusion for controlling said movement of said elevator in said vertical direction.
4. A cosmetic case according to claim 1, wherein said ring further comprises a shoulder and said screw piece further comprises a groove, and wherein interaction of said shoulder and said groove secure said ring and said screw piece together.
5. A cosmetic case according to claim 1, wherein said cover and said base are made of at least two layers, wherein each layer is made of a material different than another layer.
6. A cosmetic case according to claim 1, wherein said cover and said recess wall each further comprise mating threads such that engagement of said threads and rotation of said cover draws said cover towards said base to form said airtight seal.
7. A cosmetic case according to claim 1, wherein said base further comprises at least one base protrusion and said cover each further comprises at least one cover protrusion, and wherein at least one of said at least one cover protrusion engages with at least one of said at least one base protrusion to secure said cover in a secured position.
8. A cosmetic case according to claim 7, wherein said secured position is an open or closed position.
9. A cosmetic case comprising: a base having a recess defined by a recess wall; a cover; a ring; mating threads on said recess wall and said cover; a sealing element affixed to said cover, said sealing element having a chamfered perimeter; a chamfer on said recess wall configured to mate with said chamfered perimeter on said sealing element; wherein rotation of said cover about said recess wall engages said mating threads on said cover and recess wall and draws said cover towards said base; wherein drawing said cover towards said base engages said chamfered perimeters on said cover and said recess wall and forms an airtight seal between said base and said cover.
10. A cosmetic case comprising: a base having a recess defined by a recess wall; a cover; a ring; an elevator; a screw piece.
11. The cosmetic case according to claim 10, wherein said elevator and said screw piece are contained within said recess.
12. The cosmetic case according to claim 10, wherein said elevator is contained within said ring.
13. The cosmetic case according to claim 10, wherein both said elevator and said screw piece have threads that mate with each other.
14. The cosmetic case according to claim 10, wherein both said elevator and said ring have threads.
15. The cosmetic case according to claim 10, further comprising a projection.
16. The cosmetic case according to claim 15, wherein said projection inhibits the bottom of said elevator from rising above the bottom of said ring.
17. The cosmetic case according to claim 10, wherein said ring has a groove.
18. The cosmetic case according to claim 17, wherein said screw piece has a shoulder.
19. The cosmetic case according to claim 18, wherein said shoulder and said groove restrain said ring.
20. The cosmetic case according to claim 10, wherein said cover further comprises a valve seal ring.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0053] The invention relates to airtight compacts or cosmetic cases, which for the purposes of this patent will be used interchangeably to refer to small, portable containers for cosmetics with or without hinged covers, and with or without affixed mirrors. In particular, the invention relates to airtight compacts in which only a single cover is opened to expose the cosmetic for use. In these compacts, a cosmetic product is stored in a recess (13) comprising a base (5) and a cover (1). When the cover is closed, an airtight seal is formed between the cover and the base. In some embodiments, the recess is sized to fit a standard size cosmetic pan (41), advantageously permitting use of the cosmetic case for a variety of colors and compositions of cosmetics. In some embodiments, the recess is sized to contain an industry standard cosmetic pan. In some embodiments the recess is sized to fit longer and narrower objects, such as foundation sticks, lip sticks, or lip balm.
[0054] In some embodiments the recess (13) is defined by a recess wall (17) extending upwardly from an upper surface (6) of the base (5) having an upwardly facing open end defined by a lip (19). In some embodiments cover 1 has a downwardly facing seal (14) configured to engage the lip of the recess to form an airtight container for the cosmetic product. In some embodiments, the seal is a flexible or elastomeric material affixed to the cover. Pressure holding the cover to the base provides force to deform the flexible or elastomeric material sufficiently to provide an airtight function between the cover and the lip of the recess. In other embodiments, the cover is made of a flexible or elastomeric material and deforms sufficiently to provide an airtight function without providing an additional seal.
[0055] In some embodiments, the seal is a valve seal ring. This is a ring of flexible or elastomeric material extending off of the cover and configured to engage the lip (19) of the recess. In some embodiments, as shown in
[0056] In many embodiments using a valve seal ring, the engaging surfaces of the valve seal ring and the lip of the recess are chamfered slightly in opposite directions (63). In an embodiment in which the external periphery of the valve ring seal engages the internal periphery of the lip of the recess, the external periphery of the valve ring seal tapers slightly from larger at its upward extent to smaller at its downward extent. Conversely, the internal periphery of the lip of the recess is tapered slightly from smaller at its upward extent to larger as it approaches the base, as shown by 63 in
[0057] In some embodiments, the seal is a disc of flexible or elastomeric material affixed to the cover on one surface and configured to engage the top surface of the lip of the recess on the other surface. In some embodiments, the disc is flat, providing advantages in ease of construction. In other embodiments, the disc is convex, the center extending further from the cover than the periphery, providing more positive centering and sealing to an interior periphery of the lip of the recess. In still other embodiments, the seal is concave, the periphery extending further from the cover than the center, providing an enlarged storage space inside the airtight chamber and being less likely to disturb and ornamental upper surface on the product in the receptacle.
[0058] In other embodiments, the seal is an annular gasket affixed to the cover.
[0059] In some embodiments, a seal is provided on the base, configured to engage a corresponding surface on the cover. In one embodiment, the lip of the recess comprises a flexible or elastomeric material which forms an airtight function when pressed against the cover. In other embodiments, the cover further comprises a downwardly protruding feature configured to engage the flexible portion of the lip to provide the airtight function. In one embodiment, the downwardly protruding feature is a ridge configured to engage one or more of the internal periphery, the external periphery, or the surface of the lip of the recess. In another embodiment, the downwardly protruding feature is a disc with an external periphery configured to engage the internal periphery of the lip of the recess. In different embodiments, the disc is flat, convex, or concave. In some embodiments, the engaging surfaces of the lip of the recess and the downwardly protruding feature of the cover are chamfered slightly in opposite directions, advantageously improving the airtight function of the container.
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[0061] In some embodiments, the grooves are defined by an upper and lower edge, each parallel to the upper surface of the base, the groove being wider than the thickness of the protrusions. This allows the ring to move axially with respect to the base within the groove, the protrusions free to move perpendicular to the groove to an extent limited by the edges of the groove. This limited freedom of axial movement aids in engaging the threads on the cover and base and eases the requirement for machining to tight tolerances. Because the cover is attached to the ring by a hinge, a slight opening of the hinge permits the threads to engage even if there is some variation between manufactured parts.
[0062] In some embodiments, a riser (33) is provided at the terminus of the groove. This advantageously lifts the ring away from the surface of the base at the extent of the ring's rotation, preventing any separation of the cover from the ring during rotation from wedging the ring against the recess wall as the cover is unscrewed. In one embodiment, the riser is a portion of the lower edge of the groove that slopes upward in relation to the upper surface of the base. In some embodiments riser 33 is provided on base 5 without a corresponding groove on the base.
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[0064] As seen in
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[0066] In some embodiments, elevator 52 has threads (57) which match the threads (56) on screw piece 54. In this embodiment, as ring 3 is rotated with respect to base 5 (or as base 5 is rotated with respect to ring 3), the matching threads 56 and 57 engage and push elevator 52 up or down, depending on the direction of the rotation. In this embodiment ring 3 does not move in a vertical direction. These, and other similar embodiments, are useful for only allowing a small portion of the contents of the container to be exposed to air at a given time. As only the portion of the contents which are above ring 3 are exposed to air on all sides, this allows the contents to last longer than if significantly more surface area was exposed to air each time the case was opened. In some embodiments, threads are located on the inside of ring 3. In some embodiments, both ring 3 and elevator 52 have threads and move in a vertical direction when rotated with respect to base 5. In some embodiments only ring 3 and not elevator 52 moves in a vertical direction when rotated with respect to base 5. In other embodiments ring 3 moves in a vertical direction and no elevator is provided as a means of reducing the amount of components in the device.
[0067] In some embodiments, the bottom of elevator 52 is kept from rising above the bottom of ring 3 by projection 60. As seen in
[0068] In some embodiments, the cover (1) further comprises a valve seal ring (14) on the internal surface (15). The external periphery (25) of the valve seal ring is chamfered slightly, as shown in
[0069] In some embodiments, threads (21) are provided on the cover (1) to engage threads (11) provided on the wall (17) extended upwardly from the base. The cover is pressed against the base by engaging the threads on the cover and the threads on the base and rotating the cover and the base with respect to each other. This pressure is sufficient to engage the valve seal ring and the lip of the recess to form an airtight seal.
[0070] As shown in
[0071] To open some embodiments of the invention, the cover and base are rotated with respect to each other until the threads on the cover disengage from the threads on the base, and then the cover is lifted to open the hinge between the cover and the intermediate ring. To close these embodiments, the cover is lowered and the cover and base are rotated with respect to each other until the threads engage and the cover is pressed sufficiently against the base to form an airtight seal between the valve seal ring and the lip of the recess.
[0072] In some embodiments, the function and structure of the hinge (7) and hinge pin (9) are replaced by a living hinge. This advantageously permits the cover (1) and the intermediate ring (3) to be molded or machined from a single piece of material, retaining a thin flexible diaphragm between the two. The cover and intermediate ring are folded together at the center of the diaphragm, leaving the diaphragm as a living hinge. This embodiment advantageously reduces the cost and complexity of manufacturing and is especially suited in smaller applications such as providing compacts for promotional samples of cosmetics. In some embodiments the living hinge remains external to the outer profile of the intermediate ring and the cover when the cover is closed. In other embodiments, the intermediate ring is provided with a depression into which the living hinge fits when the cover is closed, advantageously allowing a smooth external profile on the cosmetic case. In other embodiments, the cover is provided with a depression into which the living hinge fits when the cover is closed, while in still other embodiments, both the intermediate ring and the cover are provided with a depression, advantageously allowing a wider range of hinged motion between the intermediate ring and the cover while preserving a smooth profile to the outer surface of the cosmetic case when the cover is closed.
[0073] In other embodiments, the invention utilizes bayonet mounts rather than threads to press the cover to the base. In one embodiment, one or more lugs are formed on the inside of the cover, configured to engage corresponding slots formed in the base. Engaging the lugs with the slots and rotating the cover and base with respect to each other has the effect of tightening the cover onto the base. In another embodiment, the one or more lugs are formed on the base to engage corresponding slots in the cover. Other mechanisms for pressing the cover to the base including latches and spring clips can be envisioned without departing from the spirit of the invention.
[0074] In some embodiments, a manual vacuum break is provided. This is especially advantageous when the contents are fine dry powders. In these cases, the process of unscrewing the cover can form a vacuum inside the receptacle as the airtight seal is broken, and the inrushing air can scatter the contents. In other cases, the process of screwing down the cover to form the airtight seal compresses the air inside the container, leading to higher pressure inside the container than outside and potentially leading to blowing about of the powder as the pressure is released when the cover is open. By manually breaking the seal using a vacuum break before the cover is turned, such scattering is avoided. In some embodiments, the vacuum break is a channel through the cover of the case, held closed by spring tension and opened by depressing an actuator on the outside of the case. In some embodiments, the vacuum break is formed as an integral part of the cover and the spring tension is provided by the resilience and elasticity of the material from which the cover is formed.
[0075] In other embodiments, a one-way valve is provided. This can advantageously reduce the increase in pressure caused by screwing down the cover to form an airtight seal by allowing the air to escape as the cover is screwed down. The one-way valve allows air to escape from inside the container when the pressure inside is higher than the pressure outside, but prevents outside air from entering the container, thus preserving the contents.
[0076] In other embodiments, a chamber (35) is provided in vapor contact with the recess when the airtight seal is engaged. In one exemplary embodiment, as shown in
[0077] In other embodiments, especially advantageous when the cosmetic product is an aqueous paste, the substance is a water source, advantageously preventing the contents from drying out as water is lost when the container is opened. In one embodiment, the water source is water absorbed onto a suitable absorbent material such as cotton, cellulose, or hydrophilic sponge. In another embodiment the water source is a hydrated hydrophilic gel. In yet another embodiment, the water source is a solid such as clay, zeolite, calcium carbonate, or magnesium sulfate, the solid being in a hydrated form.
[0078] In still further embodiments, especially advantageous when the contents contain a volatile organic solvent such as hexane, ethyl acetate, ethyl alcohol, or isopropyl alcohol, the substance is a solvent compatible with that of the contents, the solvent absorbed onto a suitable absorbent material such as foam, cloth, or paper. In still further embodiments, the substance is alternatively a biocide, a bactericide, a fungicide, or combinations thereof, advantageously preventing biological contamination of the cosmetic product.
[0079] In some embodiments, cover 1 and base 5 consist of one material and in other embodiments cover 1 and base 5 consist of more than one material. In some embodiments, cover 1 and base 5 consist of one layer, and in other embodiments cover 1 and base 5 consist of more than one layer. In some embodiments the different layers are the same material, and in other embodiments the different layers are different materials. An example of the embodiment with different material layers is shown in
[0080] In some embodiments, the substance is separated from the recess by a perforated divider (39) to prevent loss of the contents of the recess into the chamber. In other embodiments, especially advantageous when the contents are finely divided powders which might pass through a perforated divider, the substance is separated from the recess by a membrane (43) permeable to vapors but impermeable to finely divided solids, to prevent entry of the contents of the recess into the chamber.
[0081] These descriptions and drawings are exemplary of specific embodiments only and are not intended to be limiting to the scope of the invention defined in the claims.