ELECTRONIC COMPONENT WITH METAL TERMINAL
20230097139 ยท 2023-03-30
Assignee
Inventors
Cpc classification
H01G2/06
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01G4/232
ELECTRICITY
International classification
Abstract
An electronic component with a metal terminal includes a plurality of electronic components each including an element body and a pair of external electrodes provided on each of a pair of end surfaces facing each other in an X direction in the element body, and disposed in a Y direction, and a pair of plate-shaped metal terminals each including a plurality of joint portions to which external electrodes of the plurality of electronic components are joined, and a leg portion provided to protrude further than the electronic component in a Z direction, wherein a portion of the metal terminal that extends in the Y direction to straddle the plurality of joint portions is an easily deformable portion made of a second metal material having a Young's modulus smaller than that of a first metal material constituting the other portion.
Claims
1. An electronic component with a metal terminal, comprising: a plurality of electronic components each including an element body and a pair of external electrodes provided on each of a pair of end surfaces facing each other in a first direction in the element body, and disposed in a second direction orthogonal to the first direction; and a pair of plate-shaped metal terminals each including a plurality of joint portions to which external electrodes of the plurality of electronic components are joined, and a leg portion provided to protrude further than the electronic component in a third direction intersecting the first direction and the second direction, wherein a portion of the metal terminal that extends in the second direction to straddle the plurality of joint portions is an easily deformable portion made of a second metal material having a Young's modulus smaller than that of a first metal material constituting the other portion.
2. An electronic component with a metal terminal, comprising: a plurality of electronic components each including an element body and a pair of external electrodes provided on each of a pair of end surfaces facing each other in a first direction in the element body, and disposed in a second direction orthogonal to the first direction; and a pair of plate-shaped metal terminals each including a plurality of joint portions to which external electrodes of the plurality of electronic components are joined, and a leg portion provided to protrude further than the electronic component in a third direction intersecting the first direction and the second direction, wherein a portion of the metal terminal that extends in the third direction along a boundary between the plurality of electronic components is an easily deformable portion made of a second metal material having a Young's modulus smaller than that of a first metal material constituting the other portion.
3. The electronic component with a metal terminal according to claim 1, wherein the metal terminal has at least one protrusion that protrudes in the first direction toward the electronic component side in a region corresponding to the easily deformable portion.
4. The electronic component with a metal terminal according to claim 1, wherein the metal terminal has at least one through hole in a region corresponding to the easily deformable portion to expose a part of the external electrode bonded to the joint portion.
5. The electronic component with a metal terminal according to claim 1, wherein the metal terminal has a pair of arm portions that sandwich the electronic component in the third direction, and in the pair of arm portions, the arm portion located on a side opposite to the leg portion is the easily deformable portion.
6. The electronic component with a metal terminal according to claim 1, wherein the other portion is a portion including the leg portion.
7. The electronic component with a metal terminal according to claim 1, wherein the Young's modulus of the first metal material is 140 GPa or more, and the Young's modulus of the second metal material is less than 140 GPa.
8. The electronic component with a metal terminal according to claim 1, wherein the first metal material is an iron-based alloy, and the second metal material is copper or a copper-based alloy.
9. The electronic component with a metal terminal according to claim 2, wherein the other portion is a portion including the leg portion.
10. The electronic component with a metal terminal according to claim 2, wherein the Young's modulus of the first metal material is 140 GPa or more, and the Young's modulus of the second metal material is less than 140 GPa.
11. The electronic component with a metal terminal according to claim 2, wherein the first metal material is an iron-based alloy, and the second metal material is copper or a copper-based alloy.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0033] Hereinafter, exemplary embodiments of an electronic component with a metal terminal according to one aspect of the present disclosure will be described in detail with reference to the drawings.
First Embodiment
[0034]
[0035] The pair of metal terminals 12 and 12 are disposed to face each other in a direction orthogonal to the arrangement direction of the electronic components 2 in the array 13. The array 13 includes the electronic components 2 and 2 adjacent to each other in a Y direction, and an insulating member 14 (refer to
[0036] As shown in
[0037] The element body 21 is configured by stacking a plurality of dielectric layers in a predetermined direction. In the element body 21, a stacking direction of the plurality of dielectric layers coincides with the Y direction. Each of the dielectric layers is configured of a sintered body of a ceramic green sheet containing a dielectric material. Examples of the dielectric material include dielectric ceramics such as BaTiO.sub.3-based, Ba(Ti, Zr)O.sub.3-based, or (Ba, Ca)TiO.sub.3-based. In an actual element body 21, each of the dielectric layers is integrated to such an extent that a boundary between the dielectric layers cannot be visually recognized.
[0038] As shown in
[0039] The internal electrodes 23A and 23B have different electrical polarities from each other. In the element body 21, the internal electrodes 23A and 23B are alternately disposed in the Y direction at regular intervals. The internal electrodes 23A and 23B have facing portions that face each other in the Z direction. The internal electrode 23A is pulled out to one end surface 21a side and is exposed to the one end surface 21a. The internal electrode 23B is pulled out to the other end surface 21a side and is exposed to the other end surface 21a.
[0040] The pair of external electrodes 22 and 22 have different electrical polarities from each other. One of the external electrodes 22 and 22 is a positive electrode, and the other is a negative electrode. As shown in
[0041] The electrode portion of the external electrode 22 that covers one end surface 21a is disposed to cover an exposed portion of the internal electrode 23 in the one end surface 21a. Similarly, the electrode portion of the external electrode 22 that covers the other end surface 21a is disposed to cover an exposed portion of the internal electrode 23 in the other end surface 21a. Thus, each of the internal electrodes 23A and 23B is electrically connected to the corresponding external electrode 5.
[0042] The external electrode 22 may include a first electrode layer on the element body 21 side and a second electrode layer on the side (the outer surface side) opposite to the element body 21. The first electrode layer may be formed, for example, by baking conductive paste applied to a surface of the element body 21. The first electrode layer is a sintered metal layer formed by sintering a metal component (metal powder) contained in the conductive paste. The first electrode layer may be a sintered metal layer made of Cu or a sintered metal layer made of Ni. As the conductive paste, a powder made of Cu or Ni mixed with a glass component, an organic binder, and an organic solvent can be used. The second electrode layer may be formed on the first electrode layer by, for example, a plating method. The second electrode layer may include, for example, a Ni plating layer formed on the first electrode layer and a Sn plating layer formed on the Ni plating layer.
[0043] In the array 13, the electronic components 2 and 2 are disposed in the Y direction so that one end surface 21c of one electronic component 2 and the other end surface 21c of the other electronic component 2 face each other via the insulating member 14. Further, the electronic components 2 and 2 are disposed so that positions of both ends in the X direction and positions of both ends in the Z direction coincide with each other.
[0044] The insulating member 14 is made of an insulating resin such as an epoxy resin. The insulating member 14 may be made of insulating plastic, ceramic, or glass. The insulating member 14 is, for example, an insulating film or an insulating sheet having a rectangular shape equivalent to that of the end surface 21c. The insulating member 14 is sandwiched between the electronic components 2 and 2 adjacent to each other in the arrangement direction and is in contact with each of the electronic components 2 and 2. The insulating member 14 may be adhered to at least one of the electronic components 2 and 2.
[0045] Both the pair of metal terminals 12 and 12 are formed of a conductive metal material to have a plate shape. Examples of the metal material include iron, nickel, copper, silver, and alloys containing them. The metal terminal 12 has a facing portion 31 that faces one of the external electrodes 22 and 22 in each of the electronic components 2 and 2, and a leg portion 32 provided to protrude further than the electronic component 2 in the Z direction.
[0046] The facing portion 31 has a rectangular shape having dimensions that overlaps the external electrodes 22 and 22 when seen in the X direction. A plurality of joint portions P to which the external electrodes 22 and 22 are joined are provided at the facing portion 31. Here, in the facing portion 31, a region in which a joint member 33 (refer to
[0047] The joint member 33 has conductivity and electrically connects the facing portion 31 to the external electrodes 22 and 22. As the joint member 33, for example, solder or a conductive adhesive can be used. As the conductive adhesive, for example, one configured of a resin such as a thermosetting resin and a conductive filler such as Ag can be used. As the thermosetting resin, for example, a phenol resin, an acrylic resin, a silicone resin, an epoxy resin, a polyimide resin and the like can be used.
[0048] In the present embodiment, solder is used as the joint member 33. For example, a pressing head 50 is used for soldering the metal terminal 12 and the electronic component 2 (refer to
[0049] A heating temperature by the pressing head 50 is not particularly limited and may be any temperature as long as the solder paste 33A can be melted. Further, it is preferable to continue the pressing by the pressing head 50 for a certain period even after the heating is stopped. Pressure of the pressing by the pressing head 50 is not particularly limited but may be, for example, about 0.01 MPa to 5 MPa.
[0050] A pair of upper and lower arm portions 34 and 35 which sandwich the electronic component 2 in the Z direction are provided on the facing portion 31. The arm portions 34 and 35 protrude from the facing portion 31 toward the electronic component 2 side in the X direction. The lower arm portion 34 is an arm portion on the leg portion 32 side. The arm portion 34 is provided at a lower portion of the facing portion 31 to be correspond to the lower end surface 21b of the element body 21 in the electronic component 2. A width of the lower arm portion 34 in the Y direction is smaller than a width of the electronic component 2 in the Y direction, for example. The lower arm portion 34 is formed by cutting a part of the facing portion 31 into a rectangular shape except for a lower side and bending a cut piece to the electronic component 2 side. Due to the bending of the cut piece, a rectangular through hole 38 (refer to
[0051] The upper arm portion 35 is an arm portion on the side opposite to the leg portion 32. The arm portion 35 is provided at an upper end of the facing portion 31 corresponding to the upper end surface 21b of the element body 21 in the electronic component 2. A width of the upper arm portion 35 in the Y direction is about the same as the width of the lower arm portion 35 in the Y direction. The arm portions 34 and 35 sandwich the electronic component 2 so that the electronic components 2 and 2 are held by the metal terminals 12 and 12. Tip end pieces 34a and 35a which open in the Z direction with respect to the base end side are respectively provided at tip ends of the arm portions 34 and 35. The tip end pieces 34a and 35a function as guides when the electronic component 2 is inserted into a space between the arm portions 34 and 35.
[0052] As shown in
[0053] As shown in
[0054] The leg portion 32 is a portion which is joined by soldering to the member to be connected. The leg portion 32 has an extending portion 41 that is continuous with the facing portion 31 and a bent portion 42 that bends from a tip end of the extending portion 41 to the electronic component 2 side. The extending portion 41 extends from a lower end of the facing portion 31 in the Z direction with the same width as the facing portion 31. A length of the extending portion 41 in the Z direction is not particularly limited, but in the present embodiment, it is longer than lengths of the arm portions 34 and 35 in the X direction.
[0055] As shown in
[0056] The bent portion 42 is a portion that ensures a sufficient joining area due to the solder when it is mounted on the member to be connected. In the present embodiment, as shown in
[0057] The configuration of the metal terminal 12 described above will be described in more detail.
[0058]
[0059] Specifically, the easily deformable portion M1 is provided over the entire width of the facing portion 31 in the Y direction. The easily deformable portion M1 is provided in the Z direction over a position of an upper end of the facing portion 31 and a position between the protrusion 37 located below the through hole 36 and an upper side of the through hole 38. Due to the configuration of the easily deformable portion M1, the through hole 36 provided in the facing portion 31 is located in a region corresponding to the easily deformable portion M1. Further, the plurality of protrusions 37 provided on the facing portion 31 are all located in the region corresponding to the easily deformable portion M1.
[0060] The portions other than the easily deformable portion M1 are a hardly deformable portion M2 that is hardly deformed compared with the easily deformable portion M1. In the present embodiment, the hardly deformable portion M2 is configured to include the leg portion 32. In the example of
[0061] The upper arm portion 35 may be the easily deformable portion M1 or the hardly deformable portion M2. For example, in the example of
[0062] The easily deformable portion M1 is made of a second metal material having a Young's modulus smaller than that of a first metal material constituting the hardly deformable portion M2. The first metal material can be selected from, for example, a material having a Young's modulus of 140 GPa or more. The second metal material can be selected from, for example, a material having a Young's modulus of less than 140 GPa. Examples of the first metal material include iron-based alloys. Examples of the second metal material include copper and copper-based alloys.
[0063] As shown in
[0064] In the electronic component 1A with a metal terminal having the above-described configuration, when the electronic component 2 and the metal terminal 12 are joined, a shape of the joint portion P can be fitted to a shape of the external electrode 22 of the electronic component 2. When the electronic component 2 and the metal terminal 12 are joined, for example, as shown in
[0065] On the other hand, in the electronic component 1A with a metal terminal, as described above, the easily deformable portion M1 that extends in the Y direction is provided in the facing portion 31 of the metal terminal 12 to straddle the plurality of joint portions P and P. Therefore, in the electronic component 1A with a metal terminal, as shown in
[0066] Further, when the electronic component 2 and the metal terminal 12 are joined, as shown in
[0067] On the other hand, in the electronic component 1A with a metal terminal, as shown in
[0068] In the present embodiment, the metal terminal 12 has at least one protrusion 37 that protrudes in the X direction toward the electronic component 2 side in the region corresponding to the easily deformable portion M1. Therefore, as shown in
[0069] On the other hand, in the present embodiment, the hardly deformable portion M2 in the metal terminal 12 is configured to include the leg portion 32. Thus, strength of the metal terminal 12 can be sufficiently maintained even when the above-described easily deformable portion M1 is provided. Therefore, it is possible to suppress deformation of the metal terminal 12 when the electronic component 1A with a metal terminal is connected to the member to be connected.
[0070] In the aspect of
[0071] In the present embodiment, the metal terminal 12 has at least one through hole 36 that exposes a part of the external electrode 22 joined to the joint portion P in the region corresponding to the easily deformable portion M1. Thus, whether or not the shape of the joint portion P is fitted to the shape of the external electrode 22 of the electronic component 2 can be visually recognized through the through hole 36.
[0072] In the present embodiment, the Young's modulus of the first metal material constituting the hardly deformable portion M2 is 140 GPa or more, and the Young's modulus of the second metal material constituting the easily deformable portion M1 is less than 140 GPa. The first metal material is an iron-based alloy, and the second metal material is copper or a copper-based alloy. Thus, it is possible to easily ensure both the amount of deformation of the easily deformable portion M1 and the strength of the metal terminal 12.
[0073] Various modifications can be applied to the electronic component 1A with a metal terminal according to the first embodiment. For example, the easily deformable portion M1 may extend in the Y direction to straddle the joint portions P and P and may not extend up to the position of the upper end of the facing portion 31 in the Z direction, as shown in
Second Embodiment
[0074]
[0075] Specifically, in the electronic component 1B with a metal terminal, the easily deformable portion M1 extends in the Z direction along a boundary between the electronic components 2 and 2. In the example of
[0076] The portions other than the easily deformable portion M1 are the hardly deformable portion M2 as in the first embodiment. Also in the present embodiment, the hardly deformable portion M2 is configured to include the leg portion 32. In the example of
[0077] Also in such an electronic component 1B with a metal terminal, as shown in
[0078] Further, as shown in
OTHER MODIFIED EXAMPLES
[0079] In the above embodiment, although the array 13 is configured of two electronic components 2, the number of electronic components 2 constituting the array 13 is not limited thereto. For example, as shown in
[0080] In the array 13 configured of the three electronic components 2, it is considered that the dimensions in the X direction are more likely to vary among the electronic components 2 than in the array 13 configured of the two electronic components 2. On the other hand, due to the above-described configurations of the easily deformable portion M1 and the hardly deformable portion M2 being applied, even when the number of arrangements of the electronic components 2 is increased, the pressing head 50 and the joint portion P can be firmly brought into contact with each other, and it is possible to suppress a poor joint between the electronic component 2 and the metal terminal 12. The number of electronic components 2 constituting the array 13 may be four or more.
[0081] Further, in the above embodiment, the stacked capacitor is exemplified as the electronic component 2, but the electronic component to which the present disclosure is applicable is not limited to the stacked capacitor. For example, the present disclosure can be applied to stacked electronic components such as stacked inductors, stacked varistors, stacked piezoelectric actuators, stacked thermistors, and stacked composite components, and electronic components other than the stacked electronic components.