Adsorbent for adsorption heat pumps, production method thereof, and adsorption heat pump
09975108 ยท 2018-05-22
Assignee
Inventors
Cpc classification
B01J20/3251
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
F25B17/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J20/3204
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/129
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/3287
PERFORMING OPERATIONS; TRANSPORTING
F25B30/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
F25B17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An adsorbent for adsorption heat pumps, containing: activated carbon; and organic molecules each containing at least one hydrophilic functional group, where the organic molecules are provided in pores of the activated carbon.
Claims
1. An adsorbent for adsorption heat pumps, the adsorbent comprising: activated carbon; and organic molecules each containing at least one hydrophilic functional group, where the organic molecules are provided in pores of the activated carbon, wherein the organic molecule is at least one selected from the group consisting of squaric acid, sulfoisophthalic acid, and benzene tetracarboxylic acid.
2. The adsorbent according to claim 1, wherein a specific surface area of the activated carbon is 1,000 m.sup.2/g to 2,500 m.sup.2/g.
3. An adsorption heat pump, comprising: an adsorbent for adsorption heat pumps; an evaporator configured to evaporate a liquid adsorbate to turn the liquid adsorbate into a gas adsorbate; a condenser, which is connected to the evaporator, and is configured to condense the gas adsorbate to turn the gas adsorbate into the liquid adsorbate; and two adsorbers, which are connected to the evaporator and the condenser, and each contain the adsorbent capable of adsorbing and desorbing the adsorbate; wherein the adsorbent contains: activated carbon; and organic molecules each containing at least one hydrophilic functional group, where the organic molecules are provided in pores of the activated carbon, wherein the organic molecule is at least one selected from the group consisting of squaric acid, sulfoisophthalic acid, and benzene tetracarboxylic acid.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(13) (Adsorbent for Adsorption Heat Pumps)
(14) The disclosed adsorbent for adsorption heat pumps contains activated carbon, and organic molecules each containing at least one hydrophilic functional group, where the organic molecules are provided in pores of the activated carbon.
(15) Hydrophilic properties inside pores can be enhanced by providing the organic molecules each containing a hydrophilic functional group inside the pores of the activated carbon, unlike a hydrophilic treatment of the activated carbon. Moreover, an amount of hydrophilic functional groups and a type of the hydrophilic functional group can be strictly controlled by introducing the hydrophilic functional groups into the pores in the state of molecules
(16) <Activated Carbon>
(17) The activated carbon is appropriately selected depending on the intended purpose without any limitation.
(18) A specific surface area of the activated carbon is appropriately selected depending on the intended purpose without any limitation, but the specific surface area thereof is preferably 1,000 m.sup.2/g to 2,500 m.sup.2/g, more preferably 1,200 m.sup.2/g to 2,000 m.sup.2/g. When the specific surface area is within the aforementioned more preferable range, it is advantageous because a high performance adsorbent for adsorption heat pumps, with which an adsorption and desorption reaction is carried out in a relative vapor pressure range of 0.2 to 0.6 in an adsorption isotherm, is obtained.
(19) For example, the specific surface area can be determined by measuring a nitrogen adsorption isotherm by means of a specific surface area and pore size distribution measurement device (BELSORP-mini, manufactured by BEL JAPAN, INC.), and analyzing by the BET method.
(20) The activated carbon for use may be produced, or selected from commercial products. Examples of the commercial products of the activated carbon include spherical activated carbon TAIKO Q-Type (manufactured by Futamura Chemical Co., Ltd.), and KUREHA spherical activated carbon BAC (manufactured by KUREHA CORPORATION).
(21) <Organic Molecules>
(22) The organic molecules each contain at least one hydrophilic functional group.
(23) In the adsorbent for adsorption heat pumps, the organic molecules are present inside pores of the activated carbon.
(24) A molecular weight of the organic molecule is appropriately selected depending on the intended purpose without any limitation, but the molecular weight thereof is preferably 50 to 300, more preferably 60 to 280, and particularly preferably 90 to 270. When the molecular weight of the organic molecule is less than 50, the organic molecule tends to move out from a pore of the activated carbon, hence a hydrophilic nature of the adsorbent for adsorption heat pumps may be lowered. When the molecular weight of the organic molecule is greater than 300, an adsorption ability of the adsorbent for adsorption heat pumps may be low. When the molecular weight of the organic molecule is within the aforementioned particularly preferable range, it is advantageous because hydrophilic properties of a resulting adsorbent for adsorption heat pumps become appropriate, and a high performance adsorbent for adsorption heat pumps, with which an adsorption and desorption reaction is carried out in a relative vapor pressure range of 0.2 to 0.6 in an adsorption isotherm, is obtained.
(25) The number of carbon atoms in the organic molecule excluding the number of carbon atoms of the hydrophilic functional group is appropriately selected depending on the intended purpose without any limitation, but the number thereof is preferably 1 to 10, more preferably 1 to 6. When the number of carbon atoms in the organic molecule excluding the number of carbon atoms of the hydrophilic functional group is greater than 10, an adsorption ability of the adsorbent for adsorption heat pumps may be low. When the number of carbon atoms in the organic molecule excluding the number of carbon atoms of the hydrophilic functional group is within the aforementioned more preferable range, it is advantageous because hydrophilic properties of a resulting adsorbent for adsorption heat pumps become appropriate, and a high performance adsorbent for adsorption heat pumps, with which an adsorption and desorption reaction is carried out in a relative vapor pressure range of 0.2 to 0.6 in an adsorption isotherm, is obtained.
(26) The hydrophilic functional group is a functional group having a polarity. For example, the hydrophilic functional group is a functional group capable of forming a hydrogen bond with another functional group. Examples of the hydrophilic functional group include a hydroxyl group, a carbonyl group, a carboxyl group, and a sulfo group.
(27) The at least one hydrophilic functional group in the organic molecule is appropriately selected depending on the intended purpose without any limitation, but the at least one hydrophilic functional group is preferably at least one selected from the group consisting of a hydroxyl group, a carbonyl group, a carboxyl group, and a sulfo group. Use of any of the foregoing groups as the hydrophilic functional group is advantageous because hydrophilic properties of a resulting adsorbent for adsorption heat pumps become appropriate, and a high performance adsorbent for adsorption heat pumps, with which an adsorption and desorption reaction is carried out in a relative vapor pressure range of 0.2 to 0.6 in an adsorption isotherm, is obtained.
(28) The number of the hydrophilic functional groups in the organic molecule is appropriately selected depending on the intended purpose without any limitation, but the number thereof is preferably 1 to 4. Use of the aforementioned number of the hydrophilic functional groups is advantageous because hydrophilic properties of a resulting adsorbent for adsorption heat pumps become appropriate, and a high performance adsorbent for adsorption heat pumps, with which an adsorption and desorption reaction is carried out in a relative vapor pressure range of 0.2 to 0.6 in an adsorption isotherm, is obtained.
(29) The organic molecule is preferably at least one selected from the group consisting of maleic acid (molecular weight: 116), methanesulfonic acid (molecular weight: 96), squaric acid (molecular weight: 114), sulfoisophthalic acid (molecular weight: 246), and benzene tetracarboxylic acid (molecular weight: 254).
(30) Examples of the sulfoisophthalic acid include 5-sulfoisophthalic acid.
(31) Examples of the benzene tetracarboxylic acid include pyromellitic acid.
(32) The maleic acid, the methanesulfonic acid, the squaric acid, the 5-sulfoisophthalic acid, and the pyromellitic acid are represented by the following structural formulae, respectively.
(33) ##STR00001##
(34) A method for producing the adsorbent for adsorption heat pumps is appropriately selected depending on the intended purpose without any limitation, but the method thereof is preferably the production method of an adsorbent for adsorption heat pumps, which is described hereinafter.
(35) The disclosed adsorbent for adsorption heat pumps can solve the aforementioned various problems in the art, and can provide an adsorbent for adsorption heat pumps, which has a high energy recovery efficiency, and excellent heat resistance.
(36) (Production Method of Adsorbent for Adsorption Heat Pumps)
(37) The disclosed production method of an adsorbent for adsorption heat pumps contains at least a dipping step, preferably further contains a heating step, and may further contain other steps, if necessary.
(38) The production method of an adsorbent for adsorption heat pumps is a method for producing the disclosed adsorbent for adsorption heat pumps.
(39) <Dipping Step>
(40) The dipping step is appropriately selected depending on the intended purpose without any limitation, provided that the dipping step is a step containing dipping the activated carbon in a liquid containing the organic molecules.
(41) An amount of the activated carbon relative to the liquid at the time of the dipping is appropriately selected depending on the intended purpose without any limitation.
(42) A duration of the dipping is appropriately selected depending on the intended purpose without any limitation, but the duration thereof is preferably 1 hour to 48 hours, more preferably 2 hours to 24 hours, and particularly preferably 6 hours to 18 hours.
(43) Temperature of the liquid at the time of the dipping is appropriately selected depending on the intended purpose without any limitation, but the temperature thereof is preferably 10 C. to 50 C., more preferably 20 C. to 40 C.
(44) The liquid is appropriately selected depending on the intended purpose without any limitation. The liquid may be an organic solvent solution containing the organic molecules, or an aqueous solution containing the organic molecules. In the case where the organic molecules are in the state of a liquid, the liquid may be the organic molecules themselves. Among them, the liquid is preferably an aqueous solution containing the organic molecules because of easy handling.
(45) An amount of the organic molecules in the liquid is appropriately selected depending on the intended purpose without any limitation. The amount thereof is preferably 0.1% by mass to 10% by mass, more preferably 0.5% by mass to 5% by mass, and particularly preferably 1% by mass to 4% by mass, in view of easiness of an adjustment of an introduction amount of the organic molecules in pores of the activated carbon.
(46) Examples of an organic solvent in the organic solvent solution include alcohol, and toluene. Examples of the alcohol include methanol, and ethanol.
(47) <Heating Step>
(48) The heating step is appropriately selected depending on the intended purpose without any limitation, provided that the heating step is a step containing heating the activated carbon after the dipping to obtain the activated carbon containing the organic molecules in pores thereof.
(49) Temperature of the heating of the activated carbon is appropriately selected depending on the intended purpose without any limitation, but the temperature thereof is preferably 100 C. to 250 C., as unnecessary organic molecules can be efficiently removed.
(50) A duration of the heating is appropriately selected depending on the intended purpose without any limitation, but the duration thereof is preferably 0.5 hours to 6 hours, more preferably 1 hour to 3 hours.
(51) The heating of the activated carbon is preferably performed under reduced pressure, as unnecessary organic molecules can be efficiently removed.
(52) The disclosed production method of an adsorbent for adsorption heat pumps can solve the aforementioned various problems in the art, and can produce an adsorbent for adsorption heat pumps, which has a high energy recovery efficiency, and excellent heat resistance.
(53) (Adsorption Heat Pump)
(54) The disclosed adsorption heat pump contains at least the disclosed adsorbent for adsorption heat pumps, and may further contain other members, if necessary.
(55) One example of the disclosed adsorption heat pump is explained with reference to a drawing.
(56) As illustrated in
(57) The evaporator 1 and the condenser 2 are connected to each other with a first channel 6. Moreover, one adsorber 4 is connected to one side of the evaporator 1 and the condenser 2 (left side in
(58) The evaporator 1 is configured to phase change the liquid adsorbate 21 into a gas adsorbate. The evaporator 1 contains a heat exchanger configured to extract cooling heat 23, and is equipped with a tubular member 15, in which a liquid capable of transporting cooling heat 23 generated, when the liquid adsorbate 21 is evaporated, to the outside is passed through as a medium for heat transfer. In the evaporator 1, the liquid adsorbate 21 is evaporated by adsorbing the gas adsorbate with one adsorber (the adsorber 4 in
(59) The condenser 2 is a heat exchanger configured to cooling the gas adsorbate to phase change into a liquid adsorbate 20. The condenser 2 is equipped with a tubular member 16, in which a liquid (cooling water 25 in the drawing) having low temperature than a condensation point of the adsorbate is passed as a medium for heat transfer. The condenser 2 cools the gas adsorbate flown from one adsorber (the adsorber 5 in
(60) The adsorbers 4, 5 were each a heat exchanger, which is equipped with a tubular member 17 capable of passing a liquid therein, and filled with the adsorbent for adsorption heat pumps 3 around the tubular member 17.
(61) The adsorbent for adsorption heat pumps 3 dominantly causes desorption of the adsorbate at the certain temperature or higher, and dominantly causes adsorption lower than the aforementioned temperature.
(62) Therefore, the temperature of the adsorbent for adsorption heat pumps is controlled with the temperature of the liquid passed through the tubular member 17. The control of the temperature thereof can control desorption or adsorption of the adsorbate.
(63) In the adsorption process where the adsorbate is adsorbed on the adsorbent for adsorption heat pumps 3, which is provided in each of the adsorbers 4, 5, specifically, a liquid that can be controlled to the temperature, at which adsorption of the adsorbate dominantly occurs, is passed through the tubular member 17 as a medium for heat transfer. In this embodiment, cooling water 22 is passed through as a medium for heat transfer to cool the adsorbent for adsorption heat pumps 3, to thereby adsorb the adsorbate onto the adsorbent for adsorption heat pumps 3.
(64) In the desorption process where the adsorbate is desorbed from the adsorbent for adsorption heat pumps 3, which is provided in each of the adsorbers 4, 5, on the other hand, a liquid that can be controlled to the temperature, at which desorption of the adsorbate dominantly occurs, is passed through the tubular member 17 as a medium for heat transfer. In this embodiment, the temperature for causing desorption of the adsorbate from the adsorbent for adsorption heat pumps 3 is about 60 C. Therefore, relatively low temperature waste heat, such as of about 100 C. or lower, is utilized as heating heat. Specifically, the heating heat collected from the waste heat is transferred with a liquid serving as a medium for heat transfer, and the adsorbent for adsorption heat pumps 3 is heated to desorb the adsorbate from the adsorbent for adsorption heat pumps 3.
(65) In the adsorption heat pump constructed in the aforementioned manner, the adsorption process and the desorption process are repeated by switching an opening and closing state of the valves 11 to 14 to continuously generate cooling heat from heating heat.
(66) In the case where the valves 11, 13 are in the opened state, and the valves 12, 14 are in the closed state as illustrated in
(67) In the case where the valves 12, 14 are in the opened state, and the valves 11, 13 are in the closed state, on the other hand, the other adsorber 5 (right side in
(68) As described above, cooling heat can be continuously generated from heating heat by repeating the adsorption process and the desorption process through switching of the opening and closing state of the valves 11 to 14.
(69) Note that, in the embodiment above, the adsorption process of one adsorber 4 and the desorption process of the other adsorber 5 are performed at the same time, and the desorption process of one adsorber 4 and the adsorption process of the other adsorber 5 are performed at the same time, and the adsorption process and the desorption process are repeatedly performed. However, the embodiment thereof is not limited thereto. For example, the adsorption process of one adsorber 4 and the adsorption process of the other adsorber 5 may be performed at the same time, the desorption process of one adsorber 4 and the desorption process of the other adsorber 5 may be performed at the same time, and the adsorption process and the desorption process may be repeatedly performed. Specifically, the adsorption process and the desorption process may be performed in stages. In this case, the valves 11, 14 are in the opened state and the valves 12, 13 are in the closed state in the adsorption process, so that cooling water is passed through in both the adsorbers 4, 5 to cool the adsorbent for adsorption heat pumps 3. In the desorption process, on the other hand, the valves 12, 13 are in the opened state, and the valves 11, 14 are in the closed state so that heating heat collected from waste heat is transported to the both adsorbers 4, 5 with a liquid to heat the adsorbent for adsorption heat pumps 3.
(70) The disclosed adsorption heat pump can solve the aforementioned various problems in the art, and can provide an adsorption heat pump, which has a high energy recovery efficiency.
EXAMPLES
(71) The disclosed adsorbent for adsorption heat pumps and production method thereof are more specifically explained through examples hereinafter, but the disclosed adsorbent and production method thereof are not limited to these examples.
(72) In the following examples, a specific surface area and water vapor adsorption isotherm were measured by the following methods.
(73) <Specific Surface Area>
(74) A specific surface area was determined by measuring nitrogen adsorption isotherm by means of a specific surface area and pore size distribution measurement device (BELSORP-mini manufactured by BEL JAPAN, INC.), and analyzing with the BET method. A measuring sample was pre-treated by heating for 3 hours in vacuum at 150 C.
(75) <Water Vapor Adsorption Isotherm>
(76) Water vapor adsorption isotherm was determined by means of an adsorption isotherm measurement device (BELSORP-aqua3, manufactured by BEL JAPAN, INC.) under the conditions that the temperature of an air thermostat was 80 C., the adsorption temperature was 30 C., the saturated vapor pressure was 4.245 kPa, and the equilibrium time was 500 seconds. A measuring sample was pre-treated by heating for 3 hours in vacuum at 150 C.
Comparative Example 1
(77) As for an adsorbent for adsorption heat pumps of Comparative Example 1, activated carbon (spherical activated carbon TAIKO Q-Type, manufactured by Futamura Chemical Co., Ltd., specific surface area: 2,000 m.sup.2/g) was used.
Example 1
(78) An adsorbent for adsorption heat pumps was obtained by dipping 0.5 g of activated carbon (spherical activated carbon TAIKO Q-Type, manufactured by Futamura Chemical Co., Ltd., specific surface area: 2,000 m.sup.2/g) in 25 mL of a 2% by mass 5-sulfoisophthalic acid aqueous solution for 12 hours, and washing the activated carbon with water, followed by vacuum drying the activated carbon for 2 hours at 150 C.
Example 2
(79) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 1, provided that the 2% by mass 5-sulfoisophthalic acid aqueous solution was replaced with a 2% by mass 1,2,4,5-benzene tetracarboxylic acid (pyromellitic acid) aqueous solution.
Example 3
(80) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 1, provided that the 2% by mass 5-sulfoisophthalic acid aqueous solution was replaced with a 2% by mass maleic acid aqueous solution.
Example 4
(81) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 1, provided that the 2% by mass 5-sulfoisophthalic acid aqueous solution was replaced with a 1% by mass squaric acid aqueous solution.
Comparative Example 2
(82) As for an adsorbent for adsorption heat pumps of Comparative Example 2, activated carbon (KUREHA spherical activated carbon BAC, manufactured by KUREHA CORPORATION, specific surface area: 1,200 m.sup.2/g) was used.
Example 5
(83) An adsorbent for adsorption heat pumps was obtained by dipping 0.5 g of activated carbon (KUREHA spherical activated carbon BAC, manufactured by KUREHA CORPORATION, specific surface area: 1,200 m.sup.2/g) in 25 mL of a 2% by mass maleic acid aqueous solution for 12 hours, washing the activated carbon with water, followed by vacuum drying the activated carbon for 2 hours at 150 C.
Example 6
(84) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 5, provided that the 2% by mass maleic acid aqueous solution was replaced with a 2% by mass methanesulfonic acid aqueous solution.
Example 7
(85) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 1, provided that the 2% by mass 5-sulfoisophthalic acid aqueous solution was replaced with a 0.4% by mass 5-sulfoisophthalic acid aqueous solution.
Example 8
(86) An adsorbent for adsorption heat pumps was obtained in the same manner as in Example 1, provided that the 2% by mass 5-sulfoisophthalic acid aqueous solution was replaced with a 4% by mass 5-sulfoisophthalic acid aqueous solution.
Comparative Example 3
(87) An adsorbent for adsorption heat pumps was obtained by dipping 0.5 g of activated carbon (spherical activated carbon TAIKO Q-Type, manufactured by Futamura Chemical Co., Ltd., specific surface area: 2,000 m.sup.2/g) in 50 mL of a 15% by mass hydrogen peroxide aqueous solution for 5 hours, followed by vacuum drying the activated carbon.
Comparative Example 4
(88) An adsorbent for adsorption heat pumps was obtained in the same manner as in Comparative Example 3, provided that the activated carbon was replaced with activated carbon (KUREHA spherical activated carbon BAC, manufactured by KUREHA CORPORATION, specific surface area: 1,200 m.sup.2/g).
(89) <Water Vapor Adsorption Isotherm>
(90) A water vapor adsorption isotherm of each of the obtained adsorbents for adsorption heat pumps was determined. The results are presented in
(91) In order to evaluate thermal resistance of the adsorbents for adsorption heat pumps of Example 1 and Comparative Example 3, moreover, the adsorbents were subjected to a heat treatment for 0.5 hours at 300 C. A water vapor adsorption isotherm of each of the adsorbents for adsorption heat pumps after the heat treatment was determined. The results are presented in
(92) It was confirmed from the comparison between Comparative Example 1 and Examples 1 to 4 (
(93) The effect of enhancing hydrophilic properties was confirmed, when a concentration of the aqueous solution containing the organic molecules, in which the activated carbon was dipped, was changed and a weak aqueous solution, where the concentration of the organic molecules was 0.4% by mass, was used (Example 7,
(94) The activated carbon subjected to the hydrophilic treatment using hydrogen peroxide obtained the water vapor adsorption isotherm similar to those of Examples (Comparative Example 3, Comparative Example 4,
(95) After the heat treatment, however, the water vapor adsorption isotherm of the activated carbon subjected to the hydrophilic treatment using hydrogen peroxide became close to the water vapor adsorption isotherm of the untreated activated carbon (
(96) On the other hand, the adsorbent for adsorption heat pumps of Example 1 had hardly any change in the water vapor adsorption isotherm thereof even after the heat treatment, and the excellent water vapor adsorption isotherm was obtained (
(97) <GC-MS>
(98) Gas chromatography mass spectrometry (GC-MS) was performed to confirm whether or not the organic molecules were present inside pores of the activated carbon of the adsorbent for adsorption heat pumps obtained each of the examples. The results are presented in
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(103) The peak derived from the organic molecules was confirmed at the position indicated with an arrow in each of
(104) All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the sprit and scope of the invention.