REACTANT RELEASE ARRANGEMENT
20180135487 ยท 2018-05-17
Inventors
Cpc classification
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2330/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A reactant release arrangement for an exhaust gas stream of an internal combustion engine has an exhaust gas guide element (12) with an exhaust gas flow duct (13). A reactant release body (14) extends into the exhaust gas flow duct (13) and has a reactant-receiving volume (20) with a wall inner surface (32) and a wall outer surface (18) of a body wall (16) that is open to the exhaust gas flow duct (13) via at least one passage opening (44, 46). Exhaust gas (G) flowing in the exhaust gas flow duct (13) flows around the reactant release body (14) at a wall outer surface (18) of the body wall (16). A reactant release unit (22) releases reagent (M) into the reactant-receiving volume (20). A heating device (38) is associated with an area of the inner surface (32) of the body wall (16) and heats the reactant release body (14).
Claims
1. A reactant release arrangement for releasing reactant into the exhaust gas stream of an internal combustion engine, the reactant release arrangement comprising: an exhaust gas guide element providing an exhaust gas flow duct, through which exhaust gas can flow in a main exhaust gas flow direction; a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct can flow around the reactant release body at a wall outer surface of the body wall and the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening; a reactant release unit for releasing reactant into the reactant-releasing volume; and a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall.
2. A reactant release arrangement in accordance with claim 1, wherein the reactant-receiving volume is configured tapering in a tapering direction in a direction of the body longitudinal axis in at least some areas.
3. A reactant release arrangement in accordance with claim 2, wherein the reactant-receiving volume tapers essentially conically, hyperbolically or in has a curved taper in at least some areas.
4. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially conically tapering configuration in the tapering direction in at least some areas.
5. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening or/and is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.
6. A reactant release arrangement in accordance with claim 5, wherein the body wall is arranged with the first length area and with the second length area in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a greatest radial dimension in relation to the body longitudinal axis.
7. A reactant release arrangement in accordance with claim 5, wherein the first length area is arranged at least partly outside of the exhaust gas flow duct and is arranged with the second length area at least partly in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a smallest radial dimension in relation to the body longitudinal axis or/and in an area of a transition area from the first length area to the second length area.
8. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially conically tapering configuration in a length area adjoining the exhaust gas guide element and at least one passage opening has in the length area or/and is open in a direction of the body longitudinal axis at an end located at a distance from the exhaust gas guide element.
9. A reactant release arrangement in accordance with claim 2, wherein the reactant release unit is arranged in a main reactant release direction that is essentially parallel to the body longitudinal axis and essentially corresponds to the tapering direction.
10. A reactant release arrangement in accordance with claim 1, further comprising a reactant filter wherein the reactant-receiving volume is open for the discharge of reactant in an area of an opening and that the reactant filter is provided in the reactant-receiving volume in an area of the opening.
11. A reactant release arrangement in accordance with claim 10, wherein the reactant filter comprises a porous metal foam material.
12. A reactant release arrangement in accordance with claim 1, further comprising a reactant deflection element provided in the reactant-receiving volume, wherein the reactant deflection element is configured conically expanding in a direction away from the reactant release unit.
13. A reactant release arrangement in accordance with claim 1, wherein the body longitudinal axis is essentially at right angles to a main exhaust gas flow direction.
14. A reactant release arrangement in accordance with claim 1, wherein the body wall comprises an inner wall at least partly providing the wall inner surface and an outer wall at least partly providing the wall outer surface, and the heating device is arranged between the inner wall and the outer wall.
15. A reactant release arrangement in accordance with claim 14, wherein: the body wall further comprises an intermediate wall arranged between the inner wall and the outer wall, and the heating device is arranged between the inner wall and the intermediate wall or/and insulating material is arranged between the intermediate wall and the outer wall; or/and the heating device is arranged surrounding the inner wall in a helical pattern; or/and the heating device is arranged in at least one length area of the body wall with tapering reactant-receiving volume.
16. An exhaust system for an internal combustion engine, the exhaust system comprising a reactant release arrangement, the reactant release arrangement comprising: an exhaust gas guide element providing an exhaust gas flow duct, through which exhaust gas can flow in a main exhaust gas flow direction; a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct can flow around the reactant release body at a wall outer surface of the body wall and the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening; a reactant release unit for releasing reactant into the reactant-releasing volume; and a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall.
17. An exhaust system in accordance with claim 16, wherein the reactant-receiving volume is configured tapering in a tapering direction in a direction of the body longitudinal axis in at least some areas.
18. An exhaust system in accordance with claim 17, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening or/and is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.
19. An exhaust system in accordance with claim 18, wherein the body wall is arranged with the first length area and with the second length area in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a greatest radial dimension in relation to the body longitudinal axis.
20. An exhaust system in accordance with claim 18, wherein the first length area is arranged at least partly outside of the exhaust gas flow duct and is arranged with the second length area at least partly in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a smallest radial dimension in relation to the body longitudinal axis or/and in an area of a transition area from the first length area to the second length area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In the drawings:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0040] Referring to the drawings,
[0041] The reactant release arrangement 10 comprises an exhaust gas guide element 12, which has, for example, a tubular configuration and which may be integrated in an exhaust system or connected to tube sections of the exhaust system. Exhaust gas flows in the exhaust gas guide element 12 in an exhaust gas flow duct 13 in a main exhaust gas flow direction A, which essentially also corresponds to the direction of the longitudinal extension of the exhaust gas guide element. It should be noted that flow directions of the exhaust gas being guided in the exhaust gas guide element 12 that deviate from this main exhaust gas flow direction A may also occur locally in the exhaust gas guide element 12.
[0042] A reactant release body generally designated by 14 is carried at the exhaust gas guide element 12. The reactant release body 14 has a tapering structure, for example, a structure tapering in a funnel-shaped manner or conically or frustoconically generally in the direction of a longitudinal axis K of the body in a tapering direction R, which is oriented essentially parallel to the longitudinal axis K of the body.
[0043] The reactant release body 14 has a body wall, which is generally designated by 16 and is elongated in the direction of or surrounds the longitudinal axis K of the body. In the area of its greatest radial dimension in relation to the longitudinal axis K of the body, the body wall 16 is connected to the exhaust gas guide element 12.
[0044] The reactant release body 14 is arranged in the interior of the exhaust gas guide element with such an orientation that its body longitudinal axis K is essentially at right angles to the main exhaust gas flow direction A. The exhaust gas flowing in the exhaust gas guide element 12 in the main exhaust gas flow direction A towards the reactant release body 14 flows around the reactant release body 14 at a wall outer surface 18 of the body wall 16.
[0045] A reactant-receiving volume, which is generally designated by 20 and tapers in the direction of the body longitudinal axis K based on the funnel-shaped structure of the body wall 16, is provided in the interior of the reactant release body 14. Reactant is injected into the reactant-receiving volume 20 in a main reactant release direction H through a reactant release unit 22, for example, an injector, which is arranged at the exhaust gas guide element 12, for example, essentially centrally in relation to the body longitudinal axis K. The main reactant release direction H corresponds essentially to the tapering direction R and is preferably oriented essentially parallel to the body longitudinal axis K. The reactant released through the reactant release unit 22 and injected into the reactant-receiving volume 20 is released, in general, in the form of spray cone 24, which occupies a volume expanding in the direction away from the reactant release unit 22 in relation to the main reactant release direction H.
[0046] The reactant release body 14 has two length areas L.sub.1, L.sub.2. The reactant release body 14 is provided with the above-described, tapering or funnel-shaped structure in the first length area L.sub.1. In the second length area L.sub.2, after a transition area 80, the reactant release body 14 is provided in an essentially tubular form with approximately constant cross-sectional geometry. An outer wall 26 of the reactant release body, which wall provides the wall outer surface 18, extends from the area in which it is arranged on the exhaust gas guide element 12 to a free end area 28, in which the outer wall 26 ends at a spaced location from the exhaust gas guide element 12. The reactant release body 14 is thus carried at the exhaust gas guide element 12 in the area of its greatest radial dimension in relation to the longitudinal axis K of the body.
[0047] An inner wall 30 extending essentially only in the first length area L.sub.1 and the outer wall 26 provide essentially a wall inner surface 32 of the reactant release body, and the area of the wall inner surface 32, which area is provided by the inner wall 30, essentially also defines the reactant-receiving volume 20.
[0048] An intermediate wall 34 made, for example, integrally in one part with the inner wall 30, is located in the first length area L.sub.1 between the inner wall 30 and the outer wall 18. A heating device 38, which will be explained in detail below, is arranged in a volume area 36 enclosed between the inner wall 30 and the intermediate wall 34. Insulating material 42, i.e., a material that has a lower thermal conductivity than the material of which the intermediate wall 34 and the material of the outer wall 26 are made, is arranged in a volume area 40 enclosed between the intermediate wall 34 and the outer wall 26. For example, the inner wall 30, the intermediate wall 34 formed integrally with it and the outer wall 26 may be provided from a metallic material, especially by shaping sheet metal material.
[0049] In the second length area L.sub.2, the outer wall 26 has a plurality of passage openings 44 following one another in the direction of the body longitudinal axis L and distributed, for example, over the circumference. Further, the outer wall 26 and hence the reactant-receiving volume 20 are open in the free end area via an opening 46 in the direction of the body longitudinal axis K.
[0050] The heating device 38 may comprise, for example, a heat conductor 48 helically surrounding the inner wall 30 with an electrically conductive core 50 and with a jacket 52 surrounding this core 50. Corresponding to the funnel-shaped or tapering structure of the inner wall 30, the winding diameter of the heat conductor 48 decreases in the tapering direction R. Connection areas 54, 56 are led out of the exhaust gas guide element 12 and an insulating device 58 surrounding the exhaust gas guide element 12 especially in the area in which the reactant release body 14 is carried at the exhaust gas guide element 12 for connection to a power source.
[0051] During the operation of an internal combustion engine and with exhaust gas flowing in the exhaust gas guide element 12, reactant is injected into the reactant-receiving volume 20 through the reactant release unit 22 to bring about a selective catalytic reduction in a catalytic converter arranged downstream of the reactant release arrangement 10 in an exhaust system. The reactant injected, in general, in a spray form impinges on the wall inner surface 32 provided by the inner wall 30. Due to the heating of the inner wall 30 and hence of the part of the wall inner surface 32, which part is provided by this inner wall, the reactant wetting the surface of the inner wall 30 is evaporated, so that together with the part of the reactant that does not reach the inner wall 30 and is introduced into the reactant-receiving volume 20 in the form of droplets, the part of the reactant that is again evaporated from the inner wall 30 flows into the second length area L.sub.2 of the reactant release body 14 in the main reactant release direction H. Since, as is shown in
[0052]
[0053] The reactant release body 14a is configured over its entire length area L extending in the direction of the longitudinal axis K of the body with an essentially funnel-shaped or tapering structure. Just as in the case of the above-described embodiment, both the inner wall 30a and the outer wall 26a have a corresponding funnel-shaped or frustoconical shape in order to also provide in this manner the structure of the reactant-receiving volume 20a, which structure also tapers in the tapering direction R.
[0054] The reactant-receiving body 14a is open in its free end area 28a via an opening 46a towards the interior of the exhaust gas guide element 12a. Further, passage openings 62a and 64a, respectively, are provided especially at the upstream area of the body wall 16a in both the outer wall 26a and the inner wall 30a, and a pair each of passage openings 62a, 64a associated with one another may be oriented in relation to one another such that the exhaust gas G flowing in the exhaust gas guide element 12a can flow, as is indicated by flow arrows in
[0055] The inner wall 30a and the outer wall 26a, which also provide each the wall inner surface 32a and the wall outer surface 18a, respectively, may be formed integrally in one piece with a component provided, for example, as a shaped sheet metal part in this compact design of the reactant release body 14a, which is shown in
[0056] While the exhaust gas G will not essentially enter the reactant-receiving volume 20 in the embodiment described with reference to
[0057]
[0058] It should be noted that other structures may also be used for the reactant filter 72. For example, a metal mesh or generally a metallic or ceramic fiber material may thus be used. A lamellar array with such a positioning of individual lamella elements that prevents the direct passage of reactant droplets and is overlapping in some areas may be provided as well.
[0059] A conically shaped reactant deflection element 74 shown in
[0060] The reactant released by the reactant release unit 22 in the form of the spray cone 24 reaches the surface of the reactant deflection element 74 in the central area of the reactant-receiving volume 20 and is deflected by this outwardly in the direction of the heated wall inner surface 32. The discharge of reactant in the form of droplets from the reactant-receiving volume 20 can extensively be prevented in this manner as well.
[0061]
[0062] Based on the embodiment of the reactant release arrangement 10a shown in
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[0066] Another modified embodiment of a reactant release arrangement is shown in
[0067] Before describing below the design of the reactant release arrangement 10b shown in
[0068] In the configuration shown in
[0069] The reactant release arrangement 10b is located with its tapering first length area L.sub.1 outside the exhaust gas flow duct 13b. The reactant release arrangement 10b or the reactant release body 14b thereof extends in the exhaust gas flow duct 13b with its second length area L.sub.2 only and the exhaust gas A flowing in the exhaust gas flow duct 13b can flow around it there at the wall outer surface 18b of the body wall 16b of the reactant release body 14b. Thus, only the second length area L.sub.2, which has only a comparatively small radial dimension at right angles to the body longitudinal axis K, does extend in the exhaust gas flow duct 13b, as a result of which a comparatively low flow resistance develops for the exhaust gas A flowing in the exhaust gas flow duct 13b. The reactant release body 14b is open in this area for the discharge of the reactant R into the exhaust gas flow duct 13b and for mixing with the exhaust gas A flowing in it especially by means of the mixer 60b positioned downstream via the passage openings 44b as well as the opening 46b at the free end area 28b.
[0070] While the reactant release body 14b is positioned adjoining the exhaust gas guide element 12b and is carried on same in the area of the transition area 80b, i.e., in an area in which the reactant release body 14b has its smallest radial dimension in its first length area L.sub.1 in relation to the body longitudinal axis K, in this embodiment of the reactant release arrangement shown in
[0071] It should be noted that the reactant release body 14b may also be positioned adjoining the exhaust gas guide element 12b or carried on same in other sections of the first length area L.sub.1 or of the second length area L.sub.2. For example, the first length area L.sub.1 could thus be positioned such that it partly meshes with the exhaust gas flow duct 13b. As an alternative, the reactant release body 14b could be carried on the exhaust gas guide element 12b in the area of the second length area L.sub.2, i.e., fixed in a gas-tight manner, so that this second length area L.sub.2 extends partly outside the exhaust gas flow duct 13b and does not now have, of course, any passage openings 44b in this area.
[0072] The present invention provides a reactant release arrangement, which can ensure a reliable evaporation of the reactant based on the possibility of being able to heat a surface to be wetted with reactant, regardless of the ambient temperatures and the temperature of the exhaust gas flowing around the reactant release body. Reliable evaporation of reactant and a correspondingly reliable mixing of the reactant with exhaust gas can thus also be ensured at comparatively low temperatures.
[0073] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.