High quality vanadium dioxide films
09972687 ยท 2018-05-15
Assignee
Inventors
Cpc classification
H01L21/02565
ELECTRICITY
H10N70/235
ELECTRICITY
H01L29/1033
ELECTRICITY
H10N70/823
ELECTRICITY
H01L21/02483
ELECTRICITY
H01L21/02631
ELECTRICITY
H01L29/78603
ELECTRICITY
H01L29/66969
ELECTRICITY
H01L21/02414
ELECTRICITY
H01L29/24
ELECTRICITY
H10N99/03
ELECTRICITY
H01L29/7869
ELECTRICITY
H10N70/253
ELECTRICITY
International classification
H01L29/24
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/10
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
Layers of high quality VO.sub.2 and methods of fabricating the layers of VO.sub.2 are provided. The layers are composed of a plurality of connected crystalline VO.sub.2 domains having the same crystal structure and the same epitaxial orientation.
Claims
1. A layer of VO.sub.2 comprising a plurality of connected crystalline VO.sub.2 domains having the same crystal structure and the same epitaxial orientation, wherein the layer of VO.sub.2 is a continuous layer in which the crystalline VO.sub.2 domains in the plurality of connected crystalline VO.sub.2 domains are in direct contact with other crystalline VO.sub.2 domains in the plurality of crystalline VO.sub.2 domains.
2. The layer of VO.sub.2 of claim 1, wherein the layer is crack free.
3. The layer of VO.sub.2 of claim 1, wherein the layer is strain free.
4. The layer of VO.sub.2 of claim 1, having a layer thickness of at least 100 nm.
5. The layer of VO.sub.2 of claim 4, having a layer thickness in the range from 100 nm to 500 nm.
6. The layer of VO.sub.2 of claim 4, wherein any cracks present in the layer are confined to within 10 nm or fewer of one surface of the layer.
7. The layer of VO.sub.2 of claim 4, wherein any strain present in the layer is confined to within 10 nm or fewer of one surface of the layer.
8. The layer of VO.sub.2 of claim 4, wherein the crystalline VO.sub.2 domains have an average width of no greater than 500 nm and any cracks present in the layer are confined to within 5 nm or fewer of one surface of the layer.
9. The layer of VO.sub.2 of claim 1, wherein the crystalline VO.sub.2 domains have an average width of no greater than 500 nm.
10. The layer of VO.sub.2 of claim 1, wherein the crystalline VO.sub.2 domains have an average width of no greater than 300 nm.
11. The layer of VO.sub.2 of claim 1, wherein the VO.sub.2 has a metal-insulator phase transition critical temperature, below which the VO.sub.2 has a monoclinic crystal structure and above which the VO.sub.2 has a rutile crystal structure, the layer of VO.sub.2 being characterized in that, when it is heated from a temperature below its metal-insulator phase transition critical temperature to a temperature above its metal-insulator phase transition critical temperature, the VO.sub.2 undergoes the phase transition from monoclinic to rutile with a transition sharpness of no greater than 2 K.
12. The layer of VO.sub.2 of claim 11, wherein the VO.sub.2 has a metal-insulator phase transition critical temperature, below which the VO.sub.2 has a monoclinic crystal structure and above which the VO.sub.2 has a rutile crystal structure, the layer of VO.sub.2 being characterized in that, when it is heated from a temperature below its metal-insulator phase transition critical temperature to a temperature above its metal-insulator phase transition critical temperature, the VO.sub.2 undergoes a phase transition from monoclinic to rutile and the electrical resistance of the layer of VO.sub.2 decreases by at least four orders of magnitude.
13. The layer of VO.sub.2 of claim 1, wherein the VO.sub.2 has a metal-insulator phase transition critical temperature, below which the VO.sub.2 has a monoclinic crystal structure and above which the VO.sub.2 has a rutile crystal structure, the layer of VO.sub.2 being characterized in that, when it is heated from a temperature below its metal-insulator phase transition critical temperature to a temperature above its metal-insulator phase transition critical temperature, the VO.sub.2 undergoes the phase transition from monoclinic to rutile with a transition sharpness of no greater than 1 K.
14. The layer of VO.sub.2 of claim 1, wherein the VO.sub.2 has a metal-insulator phase transition critical temperature, below which the VO.sub.2 has a monoclinic crystal structure and above which the VO.sub.2 has a rutile crystal structure, the layer of VO.sub.2 being characterized in that, when it is heated from a temperature below its metal-insulator phase transition critical temperature to a temperature above its metal-insulator phase transition critical temperature, the VO.sub.2 undergoes a phase transition from monoclinic to rutile and the electrical resistance of the layer of VO.sub.2 decreases by at least four orders of magnitude.
15. The layer of VO.sub.2 of claim 1, wherein the layer overlies a template layer with which the VO.sub.2 has a lattice mismatch.
16. The layer of VO.sub.2 of claim 1, wherein layer of VO.sub.2 overlies a layer of columnar, crystalline domains of rutile SnO.sub.2.
17. The layer of VO.sub.2 of claim 1, wherein the plurality of connected crystalline VO.sub.2 domains includes crystalline VO.sub.2 domains having different rotational orientations.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Illustrative embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like numerals denote like elements.
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DETAILED DESCRIPTION
(11) Layered oxide structures comprising an overlayer of high quality VO.sub.2 and methods of fabricating the layered oxide structures are provided. Also provided are high-speed switches comprising the layered structures and methods of operating the high-speed switches.
(12) The layered oxide structures comprise high quality VO.sub.2 epitaxial films grown on a symmetrically isostructural SnO.sub.2 template. The lattice mismatch between the VO.sub.2 and SnO.sub.2 produces small, well-connected domains of VO.sub.2 having the same crystal structure in the epitaxial film and confines severe structural defects (e.g., strain gradients and cracks) to the area near the SnO.sub.2/VO.sub.2 interface. This leads to homogeneous, bulk-like lattices in the VO.sub.2 film, without compromising the film's epitaxial nature. This structural homogeneity also enables homogeneous electronic and chemical states throughout the films, which is highly desirable for creating reliable, high performance devices, such as high-speed switches.
(13) The VO.sub.2 in the epitaxial films is characterized by a metal-insulator phase transition critical temperature. Below this critical temperature, the VO.sub.2 in the epitaxial crystalline domains has an electrically insulating monoclinic crystal structure. As the VO.sub.2 is heated to and above its critical temperature, the crystal structure transitions to a metallic conducting rutile crystal structure. In the VO.sub.2 films, the transition is very sharp and is accompanied by a large decrease in the films' electrical resistance. In addition, the small crystalline domains in the VO.sub.2 films help them to absorb the stresses and strains that accompany the phase transition, enabling the films to undergo many phase transition cycles without cracking. As a result, the VO.sub.2 films are well suited for switching applications. For example, the VO.sub.2 films can be used in electronic switches and optoelectronic switches in circuits, including integrated circuits, for memory devices (e.g., CMOS chips) and communication devices.
(14) One embodiment of a layered structure comprising a VO.sub.2 overlayer is shown schematically in
(15) The lattice mismatch between the TiO.sub.2 substrate and the SnO.sub.2 results in the epitaxial, nanoscale, crystalline columnar domains in the SnO.sub.2 growing upward from the TiO.sub.2 growth surface. These domains, which have the same crystal structure (rutile) and orientation nucleate separately on the growth surface and grow together to a growth template that is isostructural with the subsequently grown VO.sub.2 at growth temperatures above T.sub.crit. As such, the SnO.sub.2 films are not polycrystalline films in which a plurality of crystal domains are oriented randomly within the film. As used herein, the term nanoscale columnar domains refers to columnar domains having average cross-sectional diameters that are no greater than 200 nm. This includes columnar domains having average cross-sectional diameters that are no greater than 100 nm; no greater than 50 nm; and no greater than 20 nm. For example, in some embodiments of the SnO.sub.2 films, the columnar domains have average cross-sectional diameters in the range from about 5 nm to about 10 nm. The thickness of the SnO.sub.2 layer is typically in the range from about 100 nm to about 300 nm, but thicknesses outside of this range can be used.
(16) The lattice mismatch between the SnO.sub.2 and the VO.sub.2 limits the size of the epitaxially grown VO.sub.2 domains and concentrates and/or confines any cracks in the VO.sub.2 film to a small volume near the SnO.sub.2/VO.sub.2 interface, while the remainder of the VO.sub.2 may be crack- and strain-free. This is advantageous because it allows the VO.sub.2 layers to be grown to commercially practical thicknesses without any significant cracking beyond the lowermost portion of the layer. By way of illustration only, in some embodiments of the layered structures, the VO.sub.2 layer has a thickness of at least 100 nm. This includes layered structures having a VO.sub.2 layer thicknesses of at least 200 nm and further includes layered structures having a VO.sub.2 layer thicknesses of at least 300 nm. For example, in some embodiments, the VO.sub.2 layer thickness is in the range from about 100 nm to about 500 nm. This includes embodiments in which the VO.sub.2 layer thickness is in the range from about 200 nm to about 400 nm. In each of these embodiments, the cracks and/or strains (if present at all) may be confined to within a few nanometers (for example, 10 nm or fewer, including 5 nm or fewer) of the SnO.sub.2NO.sub.2 interface.
(17) The small size of the VO.sub.2 domains helps the VO.sub.2 film to absorb the stresses and strains of the MIT, which reduces cracking during phase change cycling and improves and sustains device performance. As used here, the size of the domains refers to the largest cross-sectional width of the domains, where the width dimension is perpendicular to the thickness dimension. In some embodiments of the layered structures, the average width of the VO.sub.2 domains is no greater than about 500 nm. This includes embodiments in which the average width of the VO.sub.2 domains is no greater than about 400 nm and further includes embodiments in which the average width of the VO.sub.2 domains is no greater than about 300 nm. The VO.sub.2 domains are well-connected, have a common crystal structure and an epitaxial relationship with the underlying SnO.sub.2. At temperatures below T.sub.crit, the VO.sub.2 has a monoclinic crystal structure and is electrically insulating. The monoclinic VO.sub.2 domains can have four different rotational orientations that are rotated by 90 from each other in the plane of the film. The different rotational domains are represented by areas of different shading in overlayer 110 on the right side of
(18) The T.sub.crit for the VO.sub.2 in the overlayer is greater than room temperature (i.e., greater than 300 K). Typically, the T.sub.crit is greater than 340 and in the range from about 338 to about 345 K (e.g., about 340 to 343 K, including about 341 K). (Unless otherwise indicated, the phase transition critical temperatures referred to in this disclosure refer to the critical temperature in the absence of an applied external field or strain.)
(19) The high quality VO.sub.2 films grown on SnO.sub.2 template layers can be characterized by their sharp metal-insulator phase transitions, where the sharpness of a transition is characterized by the full width at half maximum (FWHM) of the derivative curve of a heating curve, as illustrated in the Example. Some embodiments of the VO.sub.2 films have a phase transition sharpness of 2 K or less. This includes VO.sub.2 films having a phase transition sharpness of 1.5 K or less and further includes VO.sub.2 films having a phase transition sharpness of 1 K or less. These sharp transition can be achieved even in films with thicknesses above 100 nm, above 200 nm, and above 300 nm.
(20) The monoclinic to rutile (insulating to conducting) phase transition is accompanied by a large drop in the vanadium dioxide's magnitude of electrical resistance (R), which can be measured as described in the Example. Some embodiments of the VO.sub.2 films have a R of at least 2 orders of magnitude. This includes VO.sub.2 films having a R of at least 3 orders of magnitude and further includes VO.sub.2 films having a R of at least 4 orders of magnitude.
(21) The layered structure can be used as a switch by heating the VO.sub.2 above its T.sub.crit to trigger the phase transition. Devices configured to induce or monitor this heating-induced switching can be used as thermal switches and thermal sensors. Alternatively, an external stimulus, such as an electric field, an optical field, a mechanical strain, or a combination thereof, can be applied to the VO.sub.2 to induce the phase transition. These external stimuli shift the critical temperature for the MIT and induce the reversible phase transition, which changes the resistance (and, therefore, conductance) of the VO.sub.2, thereby modulating current flow through the material. Devices configured for field-induced switching can be used as high-speed switches for a variety of electronic, optical, and optoelectronic applications. A basic embodiment of a two-terminal switch comprising the layered structure is shown in the schematic diagram of
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(23) Although the switches shown in
Example
(24) In this example, VO.sub.2 films were grown on an SnO.sub.2-templated TiO.sub.2 (001) substrate. SnO.sub.2 is insulating and has a rutile symmetry isostructural with VO.sub.2 at its growth temperature, making it relevant as a template for epitaxial VO.sub.2 growth (
(25) Materials and Methods
(26) Crystalline VO.sub.2 epitaxial thin films were grown on (001) TiO.sub.2 substrates using the pulsed laser deposition (PLD) method. Before deposition, low miscut (<0.1) TiO.sub.2 substrates were cleaned by sonicating with acetone and then rinsing with isopropanol. An SnO.sub.2 epitaxial layer with a thickness of 100 nm was deposited as a bottom template on the TiO.sub.2 substrate. A KrF excimer laser (=248 nm) beam was focused on SnO.sub.2 and V.sub.2O.sub.5 ceramic targets to an energy density of 2.0 J/cm.sup.2 and pulsed at 5 Hz (for SnO.sub.2 layer) or 10 Hz (for VO.sub.2 layer). SnO.sub.2 layers were grown at a substrate temperature of 400 C. and oxygen partial pressure of 50 mTorr. After growth of the SnO.sub.2 layer, the VO.sub.2 layer was grown at the temperature of 400 C. and oxygen partial pressure of 18 mTorr. After growth, the VO.sub.2/SnO.sub.2 films were cooled down to room temperature at an oxygen partial pressure of 18 mTorr.
(27) The structural qualities of the films were examined using high-resolution X-ray diffraction (XRD). The XRD pattern of the VO.sub.2/SnO.sub.2/TiO.sub.2 film showed a clear film peak at 2=64.8 along with (002) diffraction peaks from the underlying rutile SnO.sub.2 and TiO.sub.2 substrate. This film peak comes from the (
(28) To obtain further information on lattice strains, X-ray reciprocal-space mappings (RSMs) were used. In the case of the VO.sub.2/TiO.sub.2 film, the film's RSM peak position (denoted by a closed, circle) was far from that of the VO.sub.2's bulk (denoted by a closed, star), indicating that the VO.sub.2 film was still partially strained. Furthermore, the film's RSM peak featured a shoulder directed toward the bulk peak position, confirming gradual strain relaxation in the film. As for the VO.sub.2/SnO.sub.2/TiO.sub.2 film, the peak position of the film was identical to that of the bulk VO.sub.2. This indicates that the use of an SnO.sub.2 template leads to homogeneous lattices, as well as to complete relaxation for the misfit strain in the VO.sub.2 film.
(29) Results
(30) Based on initial predictions, structural inhomogeneity determined the MIT behavior of the VO.sub.2 films. To visualize the role of local inhomogeneities on MIT, in situ transmission electron microscopy (TEM) was used. The monoclinic-to-rutile structural phase transition was monitored by heating the VO.sub.2 films. Abrupt changes to lattice parameters (
(31) In contrast, the VO.sub.2 film on SnO.sub.2-templated TiO.sub.2 exhibited a much sharper, bulk-like phase transition and did not exhibit any structural or electronic inhomogeneities distinct from those of the VO.sub.2 film on bare TiO.sub.2. As a result, the VO.sub.2 film on SnO.sub.2/TiO.sub.2 had a much sharper transition, and most of its structural-phase transition was complete between 341 and 343 K (
(32) To characterize the MIT and its sharpness, electrical resistance was measured as a function of temperature in VO.sub.2 films with or without an SnO.sub.2 template (
(33) Thus far, electrical-transport measurements have been used to determine the sharpness of the MIT. However, electrical conduction can be dominated by low-resistive local regions and associated short-circuit currents so that the transport measurements might not effectively reflect MIT sharpness for the overall film region. Because of this, optical measurements were adopted in addition to electrical measurements. Using spectroscopic ellipsometry, refractive index n and extinction coefficient k were measured as a function of temperature. It is known that the complex dielectric function and associated n and k exhibit a noticeable change during MIT. (See, J. B. Kana Kana et al., Opt. Commun. 284, 807 (2011).) Furthermore, in contrast to electrical measurements, measurements of n and k are governed by the averaged optical response for the whole film region, rather than for local regions alone. Thus, optical measurements of n and k effectively reveal genuine MIT features, such as sharpness, in VO.sub.2 films.
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(35) Last, SnO.sub.2 template's contributions were examined to prevent the VO.sub.2 from cracking. VO.sub.2 bulk crystals tend to crack under large amounts of stress during MIT, and they degrade upon repeat cycling. Strain relaxation in VO.sub.2 epitaxial films can also cause such cracks (
(36) This example demonstrates thin-film epitaxy of structurally homogeneous, crack-free VO.sub.2 with a sharp, reliable MIT grown using an SnO.sub.2 template layer. Furthermore, correlated electron materials have exhibited various other novel phenomena in addition to the MIT, including superconductivity and colossal magnetoresistanceboth of which are desirable for emerging electronics applications. These properties are, generally, strongly dependent on lattice strain due to a combination of charge, spin, orbitals, and degrees of lattice freedom. Thus, this study provides a general framework for predictively designing homogenous, heteroepitaxial materials with reliable electronic functions that include, but are not limited to, material MIT.
(37) The word illustrative is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as illustrative is not necessarily to be construed as preferred or advantageous over other aspects or designs. Further, for the purposes of this disclosure and unless otherwise specified, a or an means one or more.
(38) The foregoing description of illustrative embodiments of the invention has been presented for purposes of illustration and of description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and as practical applications of the invention to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.