Solid state electrolyte composites based on complex hydrides and metal doped fullerenes/fulleranes for batteries and electrochemical applications
09959949 ยท 2018-05-01
Assignee
Inventors
- Ragaiy Zidan (Aiken, SC)
- Joseph A Teprovich, Jr. (Aiken, SC)
- Hector R. Colon-Mercado (Chicago, IL)
- Scott D Greenway (Aiken, SC)
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01B1/04
ELECTRICITY
International classification
Abstract
A LiBH.sub.4C.sub.60 nanocomposite that displays fast lithium ionic conduction in the solid state is provided. The material is a homogenous nanocomposite that contains both LiBH.sub.4 and a hydrogenated fullerene species. In the presence of C.sub.60, the lithium ion mobility of LiBH.sub.4 is significantly enhanced in the as prepared state when compared to pure LiBH.sub.4. After the material is annealed the lithium ion mobility is further enhanced. Constant current cycling demonstrated that the material is stable in the presence of metallic lithium electrodes. The material can serve as a solid state electrolyte in a solid-state lithium ion battery.
Claims
1. A process for manufacturing a complex hydride-C.sub.60 nanocomposite for use as an electrolyte in a battery comprising the steps of: dissolving a complex metal hydride and a C.sub.60 in the presence of a solvent; removing the solvent, thereby providing a solid-state complex metal hydride-C.sub.60 material; annealing the solid-state complex metal hydride C.sub.60 material at about 300 C. and in the presence of an inert gas, thereby providing a solid-state complex metal hydride-metal doped C.sub.60 nanocomposite; placing the solid-state complex metal hydride-metal doped C.sub.60 nanocomposite in a battery as a solid-state electrolyte to enhance a mobility of metal ions and hydrogen containing ions from the complex metal hydride within the solid-state electrolyte with the metal doped C.sub.60.
2. The process according to claim 1, wherein the complex metal hydride is a boron hydride selected from the group consisting of LiBH.sub.4, NaBH.sub.4, Mg(BH.sub.4).sub.2, Al(BH.sub.4).sub.3 and combinations thereof.
3. The process according to claim 1, wherein the complex metal hydride is an aluminum based complex hydride selected from the group consisting of LiAlH.sub.4, NaAlH.sub.4, Mg(AlH.sub.4).sub.2 and combinations thereof.
4. The process according to claim 1, wherein the complex metal hydride is an amide hydride selected from the group consisting of LiNH.sub.2, NaNH.sub.2, Mg(NH.sub.2).sub.2, Ca(NH.sub.2).sub.2, CaNH, magnesium amides, and combination thereof.
5. The process according to claim 1, wherein the metal doped C.sub.60 is hydrogenated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(9) This application is for a solid state electrolyte composite that is made by solvent-assisted mixing of a metal hydride with a carbon nanomaterial. The material has high ionic conductivity (Li.sup.+, Na.sup.+, etc.) and low electrical conductivity as well as a large electrochemical operating window that will allow for the use of high capacity cathode materials. The system is unique in that it forms a metal intercalated polymerized C.sub.60 material. It is the formation of the polymeric structure that facilitates the enhanced ionic mobility of the system. Due to the inherent electrical conductivity of C.sub.60 is useful to partially hydrogenate the carbon material in order to decrease the electrical conductivity because this will result in the shorting of the battery. The starting metal hydride material will determine which ion is mobile and can be used in a rechargeable battery. For example, starting with LiBH.sub.4 the material could be used in a lithium ion battery. If the starting metal hydride is NaBH.sub.4 the material could be used in a sodium ion battery. In order to improve the ionic conductivity of the composite material catalysts may be added or the material annealed to achieve high ionic conductivity. In order to improve the safety of the material, one may incorporate the solid composite electrolyte into an organic polymer (i.e. polyethylene oxide). It is also be possible to develop a liquid electrolyte analogue of the material with the appropriate choice of solvent.
(10) Reference will now be made in detail to the embodiments of the invention, one or more examples of which are set forth below. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention cover such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present invention are disclosed in the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present invention, which broader aspects are embodied in the exemplary constructions.
(11) In describing the various figures herein, the same reference numbers are used throughout to describe the same material, apparatus, or process pathway. To avoid redundancy, detailed descriptions of much of the apparatus once described in relation to a figure is not, repeated in the descriptions of subsequent figures, although such apparatus or process is labeled with the same reference numbers.
(12) This patent application is based on known Li salts electrolytes such as LiPF.sub.6 and the other salts mentioned in the patents and carbon structures such as fullerenes.
(13) This application describes a solid state electrolyte based on complex hydrides and metal doped fullerenes/fulleranes. The complex hydrides have two mobile ions. The metal doped fullerenes/fulleranes such as Li.sub.xC.sub.60y/Li.sub.xC.sub.6yH.sub.z are different material from the fullerenes. This invention describes the use of fullerenes/fulleranes that are doped with alkaline metals such as sodium, lithium or potassium, for example, in order to construct a polymer chains that enhance the mobility of ions such as hydrogen and metal ions such as Na.sup.+, Li.sup.+ and K.sup.+ in complex hydrides such as NaBH.sub.4, LiBH.sub.4, KBH.sub.4, or alanates based complexes such as NaAlH.sub.4, LiAlH.sub.4, KAlH.sub.4. The polymerized alkaline doped fullerenes/fulleranes are prepared by annealing complex hydrides mixed with pure fullerenes. The mixture of the complex hydride and the polymerized alkaline doped fullerenes/fulleranes form a composite that functions as a solid electrolyte.
(14) The complex hydrides can include fullerane hydrides including boronates, M (BH.sub.4) such as LiBH.sub.4, NaBH.sub.4, Mg(BH.sub.4).sub.2, Al(BH.sub.4).sub.3 and similar fullerane hydrides. Aluminum based complex hydrides (alanates, MAlH.sub.4) such as LiAlH.sub.4, NaAlH.sub.4, Mg(AlH.sub.4).sub.2 and similar complex hydrides may also be used. In addition, Amides hydrides (M NH.sub.2 or M NH) can be used such as LiNH.sub.2, NaNH.sub.2, Mg(NH.sub.2).sub.2, Ca(NH.sub.2).sub.2, CaNH, magnesium amides, and similar amides from the amide family may be used.
(15) The complex hydrides and amide hydrides described above are useful for providing a solid electrolyte for use in battery systems and materials for hydrogen storage. In addition to C.sub.60, other carbon nanostructures (i.e. carbon nanotubes) can be mixed with the metal hydrides capable of serving as a solid state electrolyte in battery systems. By proper selection of the complex hydride in combination with the C.sub.60, one can create a battery system having a desired operating voltage window using a solid state electrolyte with the desired mobile metal ion.
(16) All manipulations of the samples were performed in an argon-filled glove box or by utilizing Schlenk line techniques. Samples were prepared by dissolving LiBH.sub.4 and C.sub.60 (1.0 g total) in 40 mL of THF with stirring for 5-12 hours.18 Solvent was then removed under vacuum and heated (80 C.) on a Schlenk line. The material was lightly ground with a mortar and pestle followed by additional vacuum and heated to remove residual THF. The resultant material is referred to as the as-prepared sample (AP). Annealing of the sample was also performed on a Schlenk line. The annealed sample (300 C) was heated to 300 C. at 5 C./min and soaked at that temperature for 1 hour under Ar flow.
(17) A Perkin Elmer Thermogravimetric Analyzer-Pyris 1 TGA was used for TGA/RGA experiments. The sample was heated to the desired temperature using a heating rate of 5 C./min, with a sample size of 5 mg. The gases released during the heating process were identified using a Hiden Analytical RGA. X-ray powder diffraction (XRD) was performed using a PANalytical X'pert Pro with CuK radiation, and the samples were protected with a Kapton film to minimize oxidation of the sample.
(18) Pellets of the materials were prepared by pressing the samples in a hydraulic press at 6 tons of pressure under inert conditions. Each pellet (65-85 mg) was 10 mm in diameter with a thickness between 0.8-1.0 mm. All electrochemical testing utilized a Swagelok-type cell. Electrochemical testing was performed using a Bio-Logic VMP3 multichannel potentiostat. Temperature dependent studies were performed in an oven with the appropriate electrical connections. For the conductivity and constant current cycling experiments, 10 mm diameter lithium foils were utilized in a symmetric cell set-up. For the all solid-state battery, and 1:1 composite of silicon (325 mesh):carbon black was pressed onto a nickel foam current collector along with the solid state electrolyte at 6 tons in, order to reduce contact resistance between the two. A lithium foil was utilized as the other electrode. The cell was cycled between 0.01-1.0V vs. Li at a rate of 0.1 C.
(19) C.sub.60 introduction can enhance the conductivity of Li compared to pure LiBH.sub.4. It was calculated, from first principles, the binding energy of the Li+ ion in isolated LiBH.sub.4 and that interacting with C.sub.60. The calculations are based on spin polarized density functional theory (DFT) as implemented in Vienna Ab Initio Simulation Package (VASP)23. In VASP simulations, the generalized gradient approximation (GGA) of exchange correlation functional in the form proposed by Perdew, Burke, and Ernzerhof (PBE)24 is used. The projector augmented wave (PAW) method25 with an energy cut-off of 400 eV is adopted. The simulation cell contains vacuum spaces of 12 along the x, y, and z directions, in order to avoid interaction between nearest neighbor images. The reciprocal space is represented by I.sup. point26 due to large simulation cell. All the structures are optimized using conjugate gradient method without any symmetric constraints. The convergence criteria of total energy and residue forces on each atom are set to be 1104 eV and 0.02 eV/, respectively. For charged systems, we also include dipole interaction corrections.27
(20) Fullerene (C.sub.60; 98%, Sigma-Aldrich) was combined with LiBH.sub.4 in anhydrous THF (99.9% purity). The C.sub.60 concentration was 1.6 mol % relative to LiBH.sub.4, approximately 0.54 g of C.sub.60 for each gram of LiBH.sub.4. After the solution was stirred for 1 h, the solvent was removed and the dark brown powder sample collected. The resulting material was examined when hydrogenated and found to consist of LiBH.sub.4 and Li.sub.xC.sub.60y/Li.sub.xC.sub.6yH.sub.z fullerane polymers. The ratios of C.sub.60 to LiBH.sub.4 can be varied depending on the needed mobility.
(21) Results and Discussion
(22) TGA and XRD analysis was utilized to understand the changes that occur in the LiBH.sub.4C.sub.60 system during annealing of the material at 300 C. The TGA showed that there was a 4.0 wt % loss of H.sub.2 when the sample was heated to 300 C., followed by an additional loss of 4.7 wt % during annealing of the sample at 300 C. for 1 hour for a total mass loss of 8.7 wt %. As shown in
(23) The XRD of the LiBH.sub.4C.sub.60 nanocomposite was taken in the as-prepared and the annealed (300 C.) state (
(24) The XRD study also shows that C60 does not stabilize the highly ionic conducting high temperature phase (hexagonal) of LiBH4 at room temperature. The stabilization of the high temperature phase at room temperature was previously achieved by adding lithium halides (LiI, LiBr, and LiCl) leading to the observed high lithium ionic conduction in those materials. This suggests that an enhancement of the lithium ionic conductivity in LiBH4, achieved by the addition of C60, is likely due to a different mechanism.
(25) The Li ion conductivity of the LiBH.sub.4C.sub.60 nanocomposites was measured for the as-prepared and annealed states (
(26) After annealing the as-prepared samples at 300 C. for 1 hour, a significant enhancement of the lithium ion mobility is observed, even at room temperature. Additionally, samples in which the weight percent of C60 exceeded that of LiBH4 were also prepared and analyzed. However, the C.sub.60-rich samples were too electrically conductive to be utilized as a viable solid state electrolyte. The activation energy for conduction in each material was also determined from this data. The activation energy of the pure LiBH4 and LiBH4 subjected to solvent assisted mixing without C60 were 0.750.03 and 0.740.04, respectively, which is close to the low temperature phase (orthorhombic) value of 0.69 eV reported by Orimo. The as prepared and annealed at 300 C. samples prepared with a 70:30 wt. % (LiBH4:C60) had activation energies of 0.520.02 and 0.570.01 eV, respectively. The 50:50 wt % (LiBH4:C60) ratio as-prepared and annealed at 300 C. samples had activation, energies of 0.520.02 and 0.620.02 eV, respectively. This indicates that the activation energy for conduction in our LiBH.sub.4C.sub.60 materials is comparable to what is observed for the highly conducting hexagonal phase of pure LiBH.sub.4 which is present at temperatures greater than 390K.
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(28) As part of this study, an all solid state cell utilizing silicon, as the anode, our LiBH.sub.4:C.sub.60 material as the solid electrolyte, and lithium foil as the cathode was investigated.
(29) This is attributed to the loss in electrical conductivity in the silicon based anode as a result of its large volume expansion (ca. 300%) upon lithiation. Additionally, we were able to incorporate the solid state electrolyte into a full cell (Li/SSE/LiCoO.sub.2) and test the cell over multiple cycles. The cell was cycled 5 times at 50 C. and 80 C. and showed reversible capacities of 8.5 and 10.4 mAh/g, respectively (supporting information). This low capacity can be attributed to use of commercially available LiCoO.sub.2 on Al foil utilized in the assembly of the cell. It is likely that only the top layers of the LiCoO.sub.2 film in contact with the solid electrolyte participated in the electrochemical cycling while the bottom layers were electrochemically inactive. It is also possible that a chemical reaction between the solid electrolyte and the Li.sub.1-xCoO.sub.2 is occurring at the interface as LiBH.sub.4 is still present in the solid-state electrolyte. This reaction will lead to the reduction of the transition metal oxide phases.
(30) Recent work describing the reorientations and perturbations on the BH.sub.4.sup. may provide insight into the mechanism of the observed high ionic conduction. NMR, neutron vibrational spectroscopy, and quasi-elastic neutron scattering have demonstrated the possibility that the enhanced rotational motion of the BH.sub.4.sup. results in the enhancement of the Li ion mobility in this system via a paddle-wheel mechanism, analogous to that observed for Li.sub.2SO.sub.4. In this type of mechanism, the rotating anions promote and assist in the Li cation diffusion jumps resulting in high cationic conductivity. Recent studies have also demonstrated that an enhancement in the Na.sup.+ diffusional jump rate and ion mobility is directly related to the rapid reorientation and rotation of [B.sub.12H.sub.12].sup.2 in Na.sub.2B.sub.12H.sub.12. The authors also suggest that the anion to cation size ratio can also play a role in enhancing the ionic mobility because larger anions (i.e. [B.sub.12H.sub.12].sup.2) can possibly lead to enlarged interstitial diffusion pathways. It is possible that the larger C.sub.60 molecule, which readily accepts electrons to form stable anions, in the LiBH.sub.4C.sub.60 composite is behaving in this manner. The calculated diameters of B.sub.12H.sub.12.sup.2 and C.sub.60 molecules using density functional theory are, respectively, 5.83 and 7.10 . As expected, the C.sub.60 is larger than the B.sub.12H.sub.12 and may be one of the mechanisms involved in the enhancement of Li ion conductivity.
(31) NMR studies indicates that C.sub.60 interacts with the BH.sub.4.sup. ion, resulting in a perturbation of the Li.sup.+BH.sub.4.sup. bonding. This change in interaction allows for an increase in the Li.sup.+ ion mobility, which explains the observed enhancement in ionic conductivity. Another possibility is that the C.sub.60 is partially polymerized (through a reaction with LiBH.sub.4) during the solvent assisted mixing/annealing process, resulting in the formation of vacancies and/or channels for translational Li.sup.+ diffusion. This was previously observed for a Li.sub.4C.sub.60 polymer which also displayed high ionic conductivity with a low activation energy for Li ion diffusion owing to the two unoccupied Li+ interstitial sites in voids derived from the octahedral sites. However, it is likely that this material is too electrically conductive to be utilized as a solid electrolyte. Instead our material still contains CH bonds which reduces the electrical conductivity of the material while maintain the high ionic conductivity desirable for solid state electrolytes. This approach of using hydrogen to reduce the electrical conductivity of carbon-based, solid ionic electrolytes may be applied to other M.sub.xC.sub.y (i.e. Li.sub.4C.sub.60) materials.
(32) First principles calculations show that in the ground state structure of LiBH.sub.4, BH.sub.4 forms a tetrahedral pyramid with the Li atom residing under B (LiB bond length of 1.96 ). When the Li.sup.+ is removed, the BH.sub.4.sup. forms a stable cluster with T.sub.d symmetry group. The binding energy between the Li.sup.+ and the BH.sub.4.sup. cluster (E.sub.b=E.sub.Li.sup.++E.sub.BH4.sup.E.sub.LiBH4) is calculated to be 7.00 eV (
(33) As mentioned above the electrolyte described herein is a composite made of complex hydrides and metal doped fullerenes/fulleranes. It should be emphasized that these complex hydrides have two mobile ions, in the case of LiBH.sub.4 the two ions are positive Li.sup.+ ion and negative BH.sub.4.sup. ion. The electrolyte can be used not only to transport alkaline ions such as Na.sup.+, Li.sup.+ and K.sup.+ in the solid electrolyte but also the hydrogen ions through ionic groups such as BH.sub.4.sup. or AlH.sub.4.sup.. The Composite made of LiBH.sub.4C.sub.60 was tested and found that the mobility of Li.sup.+ and H ions (Hydrogen in the form of BH.sub.4.sup.) were much higher than the mobility of Li.sup.+ and H (Hydrogen) ions in just the pure complex hydride (LiBH.sub.4). This tremendous enhancement allows the polymer composite made of LiBH.sub.4C.sub.60 to be used as a solid state electrolyte at lower temperature than just the complex hydride alone.
(34) We have measured the mobility of the ions mentioned above using NMR and here are the findings that support our claims for our composite to be a solid state electrolyte. For this reason our composite electrolyte can transport not only metal ions but also hydrogen ions (as BH.sub.4.sup. in this example), which differs from the other prior art.
(35) LiBH.sub.4C.sub.60 system is only one example based on one complex hydride but there are many others that could be used e.g. NaAlH.sub.4, LiAlH.sub.4, NaBH.sub.4 depending on the electrodes. The THF is only an example of one solvent but that can vary and ether or toluene and other solvents can be used depending on the solubility of the precursor (fullerenes and hydrides).
(36) In conclusion, we, have developed and demonstrated a new LiBH.sub.4C.sub.60 solid-state electrolyte that is capable of being utilized in an all solid-state LiB cell. The activation energy for lithium ion conduction in our nanocomposite is lower than activation energy of lithium ion conduction in pure LiBH.sub.4. First principles calculations show that it is easier to remove Li.sup.+ from LiBH.sub.4C.sub.60 than from pure LiBH.sub.4. Removal of Li.sup.+ allows BH.sub.4.sup. to interact with C.sub.60, eventually hydrogenating it and releasing neutral BH.sub.3. We have successfully demonstrated that this electrolyte is compatible with a pure lithium metal electrode during extended cycling. The use of C.sub.60 to enhance the ionic conductivity is a significant departure from the commonly utilized inorganic additives currently used to enhance Li ion mobility in LiBH.sub.4 based materials. This methodology could potentially be utilized to enhance alkali-ion mobility in other complex hydrides.
(37) The composite material of LiBH4-C60 is compatible with lithium electrodes. There are a number of promising solid state, electrolytes that have been developed which are not compatible with a lithium metal electrode and will decompose. It is believed that the composite materials in the present invention can be used as an intermediate layer between a pure lithium anode and a solid-state electrolyte. Accordingly, it is possible to coat a solid-state electrolyte with the LiBH4-C60 composite material described herein and use it to protect the solid-state electrolyte when present in all solid-state battery having a pure lithium electrode.
(38) Although preferred embodiments of the invention have been described using specific terms, devices, and methods, such description is for illustrative purposes only. The words used are words of description rather than of limitation. It is, to be understood that changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present invention. In addition, it should be understood that aspects of the various embodiments may be interchanged, both in whole, or in part. Therefore, the spirit and scope of the invention should not be limited to the description of the preferred versions contained therein.