Or relating to well abandonment and slot recovery
11613951 · 2023-03-28
Assignee
Inventors
- Lars Kristian Kristiansen (Tananger, NO)
- Steffen Hansen (Tananger, NO)
- Steffen Evertsen (Tananger, NO)
Cpc classification
E21B29/00
FIXED CONSTRUCTIONS
E21B37/00
FIXED CONSTRUCTIONS
International classification
E21B29/00
FIXED CONSTRUCTIONS
Abstract
A method and apparatus for casing recovery in which a clean-up of the inside of the outer casing above the inner casing is performed on the same trip in the wellbore as cutting and pulling a section of the inner casing. A bottom hole assembly including a spear, a casing cutter and at least one clean-up tool is described. An embodiment of a clean-up tool being a jetting sub which can jet fluid radially to wash the outer casing and selectively allow fluid to pass through the sub at different pressures is described. The jetting sub can be used to control operation of other tools in the bottom hole assembly such as the casing cutter and a hydraulic jack.
Claims
1. A bottom hole assembly located on a work string for cutting and recovering inner casing located within outer casing from a wellbore, comprising, in order from a first end: a taper mill, a casing cutter having a cutting mechanism configured to cut the inner casing; a spear for casing removal, the spear comprising an anchor mechanism configured to grip a section of the inner casing in the wellbore for removal thereof; and at least one first clean-up tool configured to remove material from inside the outer casing above the inner casing, wherein the at least one first clean-up tool is a mill, the mill comprising a cylindrical body with an abrasive outer surface with an outer diameter matching an inner diameter of the outer casing.
2. A bottom hole assembly according to claim 1 wherein the mill includes an abrasive surface on a first end of the cylindrical body configured to mill a top of the inner casing.
3. A bottom hole assembly according to claim 1 wherein a further first clean-up tool is a jetting tool which circulates fluid out through one or more ports from a central bore, in a radial direction to wash an inner surface of the outer casing.
4. A bottom hole assembly according to claim 3 wherein the jetting tool operates in three configurations: on run-in, fluid passes down the central bore and radially out of the ports; on activation, fluid is prevented from passing through the central bore and out of the ports; and on deactivation, fluid can pass through the central bore and is prevented from passing out of the ports.
5. A bottom hole assembly according to claim 3 wherein the jetting tool comprises: a cylindrical outer body in which is located a mandrel, the mandrel having a first end arranged towards a first end of the outer body and a second extending from a second end of the outer body; the first end of the outer body and the second end of the mandrel being configured for connection to drill pipe in a work string; the mandrel being moveable within the outer body against a bias between a first position in which a first fluid flow path exists from the first end of the outer body to the second end of the mandrel through a central bore of the mandrel, and a second position in which flow through the central bore of the mandrel is prevented; wherein the outer body includes at least one radial port arranged through the outer body; and an obturating member is arranged within the outer body, the obturating member being moveable from an initial position in which a second fluid path exists from the first end of the outer body to an outer surface of the outer body via the at least one radial port, to a final position in which flow through the at least one radial port is prevented, and wherein the obturating member is moved from the initial position to the final position against the bias.
6. A bottom hole assembly according to claim 5 wherein the bias is a spring arranged between a lip on the inner surface of the outer body towards the second end of the outer body and a lip on the outer surface of the mandrel towards the first end of the mandrel.
7. A bottom hole assembly according to claim 5 wherein the mandrel includes a plug at the first end blocking the central bore, the plug having a sealing surface to contact a seat on an inner surface of the outer body.
8. A bottom hole assembly according to claim 7 wherein there are a plurality of apertures arranged through the mandrel at the first end adjacent the plug.
9. A bottom hole assembly according to claim 5 wherein the obturating member comprises a cylindrical body including one or more openings which when aligned with the at least one radial port allow fluid to pass to the outer surface of the outer body; a first latching mechanism at a first end to hold the obturating member against the outer body in the initial position until tension is applied to the work string; a second latching mechanism at a second end to hold the obturating member against the mandrel when tension is applied to move the obturating member from the initial position to the final position.
10. A bottom hole assembly according to claim 9 wherein there is a chamber between the second end of the obturating member and the outer body which is accessible via a relief port to the outer surface of the outer body.
11. A bottom hole assembly according to claim 1 wherein the bottom hole assembly includes a hydraulic jack.
12. A method of recovering inner casing located within outer casing from a wellbore in a single trip, comprising the steps: (a) arranging a bottom hole assembly on a work string, the bottom hole assembly comprising: a spear for casing removal, the spear comprising an anchor mechanism configured to grip a section of the inner casing in the wellbore for removal thereof; a casing cutter having a cutting mechanism configured to cut the inner casing; and at least one first clean-up tool configured to remove material from inside the outer casing above the inner casing; (b) running the work string in the well bore while operating one of the at least one first clean-up tools on the work string; (c) removing material from inside the outer casing above the inner casing; (d) operating the cutting mechanism to cut a section of the inner casing; (e) gripping the section of the inner casing with the anchor mechanism; and (f) by raising the work string, removing the section of the inner casing from the wellbore; and including the additional steps of: (i) inserting a jetting tool in the bottom hole assembly; (ii) on run-in, pumping fluid through a central bore of the jetting tool and radially out of ports to wash the inner surface of the outer casing; (iii) activating the jetting tool by applying tension to the work string to prevent fluid from passing through the central bore and out of the ports; and (iv) deactivating the jetting tool by releasing tension on the work string to allow fluid to pass through the central bore and prevent fluid from passing out of the ports.
13. A method of recovering inner casing located within outer casing according to claim 12 wherein step (c) comprises one or more steps from the group consisting of: rotating a mill and abrading material on an inner surface of the outer casing; rotating a mill and abrading material at a top of the inner casing; and jetting fluid radially from ports in the work string to wash an inner surface of the outer casing.
14. A method of recovering inner casing located within outer casing according to claim 12 wherein fluid passing through the tool at step (b) is at a first pressure used to operate a second clean-up tool being a taper mill at a first end of the bottom hole assembly.
15. A method of recovering inner casing located within outer casing according to claim 14 wherein fluid passing through the tool at step (d) is increased to a second pressure to operate the cutting mechanism with cutting blades of the cutting mechanism being actuated to extend and cut at the second pressure, higher than the first pressure.
16. A method of recovering inner casing located within outer casing according to claim 12 wherein fluid passing through the tool is used to operate a downhole motor located above the cutting mechanism.
17. A method of recovering inner casing located within outer casing according to claim 12 wherein the method includes locating a hydraulic jack in the bottom hole assembly and operating the hydraulic jack by applying tension to the work string and activating the jetting tool.
Description
(1)
(2)
(3)
(4) Reference is initially made to
(5) To remove the material 16 within the outer casing 12 above the inner casing 14 and then cut and pull a section of the inner casing 14 on a single trip is achieved using a bottom hole assembly, generally indicated by reference numeral 20, according to an embodiment of the present invention being run into the wellbore 10. A bottom hole assembly 20 is shown in
(6) Bottom hole assembly 20 comprises a cutter mechanism 26, a casing spear 30 and a clean-up tool, being mill 34. In the embodiment of
(7) The work string 38 is a drill string typically run from a rig (not shown) via a top drive/elevator system which can raise and lower the string 38 in the wellbore 10.
(8) Casing spear 30 operates to grip the inner surface 40 of the inner casing 14. The casing spear 30 anchors as a slip designed to ride up a wedge and by virtue of wickers or teeth on its outer surface grip and anchor to the inner surface 40 of the inner casing 14. The casing spear 30 includes a switch which allows the casing spear to be inserted into the casing 14 and hold the slips in a disengaged position until such time as the grip is required. At this time, the casing spear 30 is withdrawn from the end 42 of the casing 14 and, as the switch exits the casing 14, it automatically operates the slips which are still within the casing 14 at the upper end 42 thereof. This provides the ideal setting position of the spear 30. In a preferred embodiment the casing spear 30 is the TYPHOON® Flow Release Mechanism (FRM) Spear as provided by the Ardyne AS. The FRM Spear is described in WO2017/182549, the disclosure of which is incorporated herein in its entirety by reference.
(9) Cutting mechanism 26 is a standard fluid pressure operated casing cutter. These casing cutters have a number of blades 44, typically three, which are held inside the body of the cutting mechanism 26 as it is run in the wellbore 10. When cutting is required, fluid is pumped through a bore 48 of the string 38 from surface through the bottom hole assembly 20 and when sufficient fluid pressure is reached in the cutting mechanism, pistons are displaced which extend the pivoted blades 44 outwards from the body to contact the inner casing 14. By rotating the cutter mechanism 26, either by rotation of the work string 38 at surface or by use of a downhole motor 28 located above the cutting mechanism 26, the blades will cut the inner casing 14 and produce a section of cut casing 48. In the embodiment shown there is a downhole motor 28. Downhole motor 28 is a positive displacement motor configured to convert hydraulic force of a pumped fluid through the work string 38 into a mechanical force to rotate the cutting mechanism 26.
(10) The clean-up tool mounted above the casing spear 30 and cutting mechanism 26 is a mill 34. Mill 34 has a cylindrical body with an outer surface having a tungsten carbide cutting structure providing an abrading surface. The body has an outer diameter sized to fit within the outer casing 12. In this way, when the work string 38 is rotated, the mill 34 will rotate and cutting structure will mill and grind material 16 adhering to the inner surface 50 of the outer casing 12. Additionally, a lower end 52 of the mill 34 also includes an abrading surface. Material 16 contacting the lower end 52 will also milled and ground. In particular, the lower end 52 can contact the upper end 42 of casing 14 effectively removing all material 16 which may have settled or adhered to the cut surface of the inner casing 14. Such cleaning will ensure that the switching mechanism of the casing spear 30 or other tools operated by contacting an end of the casing 14, will perform correctly.
(11) Alternative and/or additional clean-up tools may be used. For example, brushes and or scrappers may be mounted on a body in the work string 38. A fluid jetting tool 32 may also be used as the clean-up tool. These tools divert all or part of the fluid flowing in the bore 46 out of the tool through ports or nozzles 56. The fluid impacts the inner surface 50 as it travels at high velocity and thus dislodges material 16 which is then circulated up the annulus 54 between the work string 38 and the outer casing 12. A preferred embodiment of a fluid jetting tool 32 is described herein after with reference to
(12) A further clean-up tool in the form of a taper mill 24 can be used. The taper mill 24 has a pilot and an abrasive surface. It is rotated in use. Taper mill 24 will bore through any material 16 within the inner casing 14 as the bottom hole assembly 20 is run-in. Advantageously, the outer diameter of the taper mill 24 matches the diameter of the inner casing 14 and thus will mill and grind any material 16 which is within the casing 14. This will clean the inner surface 40 of the inner casing 14 to assist in the attachment of the casing spear 30. Additionally, the jetting tool 32 could also be run into the inner casing 14. The outer diameter of the jetting tool 32 can be selected for the minimum casing diameter size it will be run-in.
(13) Additional section of drill pipe, typically drill collars, will be located between the parts so that the cutting mechanism 26 can be positioned at a desired cutting depth, say 100 to 200 m inside the inner casing 14 with the wider diameter tools, such as the mill 34, remaining above the inner casing 14.
(14) There will also be material 16 in the annulus 18 which can prevent the cut section of casing 14 from being free to be pulled from the wellbore 10. It is therefore preferable to include a hydraulic jack 36 in the bottom hole assembly 20. The hydraulic jack 36 has a resettable anchor 58 to allow the jack to be fixed to the inner surface 50 of the outer casing 12 and an actuator system which pulls an inner mandrel 60 up into a housing 62 of the jack 36. In a preferred embodiment the hydraulic jack is the DHPT available from Ardyne AS. It is described in U.S. Pat. No. 8,365,826 to TIW Corporation, the disclosure of which is incorporated herein in its entirety by reference. The remaining parts of the bottom hole assembly 20 are connected on the mandrel 60, so that upon actuation via increasing fluid pressure inside the housing 62, a series of stacked piston moves to pull the mandrel 60, remaining parts of the bottom hole assembly 20 and the cut section of casing 48 upwards. This will free the cut section of casing 48. Once the inner mandrel 60 is raised, the anchor 58 is unset and the jack 36 moved higher in the casing 12 with the housing 62 moving relative to the mandrel 60 and thereby exposing the mandrel 60. The anchor 58 is reset and the next pull can be made. These steps can be repeated until the cut section of casing 48 is entirely free and then the work string 38 with the bottom hole assembly 20 and the cut section of casing 48, attached via the casing spear 30, is pulled and removed from the wellbore 10.
(15) Reference is now made to
(16)
(17)
(18) The fluid pressure is decreased to retract the cutting blades 44. The work string 38 is raised so that the casing spear 30 exits the upper end 42 of the cut section of casing 48, thereby switching the spear to anchor to the inner surface 40 at the upper end 42, as shown in
(19) The work string 38 is raised to see if the cut section of casing 48 is free. If so, continual pulling will remove the work string 38, bottom hole assembly 20 and the cut section of casing 48. If the cut section of casing 48 is stuck the hydraulic jack is activated. In this embodiment, the bore 46 is sealed below the jack 36 so that fluid pressure in the jack 36 can be increased. The increased fluid pressure initially sets the anchor 58 to the inner surface 50 of the outer casing 12. Continued pumping then raises the mandrel 60 with an increased force supplied via the stacked pistons. This is as illustrated in
(20) When retrieved the bottom hole assembly 20, can be redressed and run again, any number of times until a sufficient length of casing 14 has been removed for a cement plug meeting legislative requirements in well abandonment to be deposited above the remaining inner casing 14.
(21) By providing a clean-up tool on the same work string, the clean-up operation together with the cutting and pulling operation may be performed in a single downhole trip.
(22) Reference is now made to
(23) The sub 32′ includes an outer housing 66 and a mandrel 68 telescopic relative to the first outer housing 66, which can be moved axially in the outer housing 66 against the bias of a spring 122 in order thereby to control the flow of fluid through and out of the sub 32′.
(24) The cylindrical outer housing 66 comprises three sections: a top piece 70, middle section 72 and bottom piece 74. The top piece includes a box section 76 at a first end 78 for connection into the work string 38 or to another part of the bottom hole assembly 20; a latch profile 86 comprising an upper circumferential groove 83 and a lower circumferential groove 85 on an inner surface 88; eight radial ports (only two shown) 80a,b being apertures equidistantly spaced around the piece 70 between a bore 82 and an outer surface 84 of the outer housing 66; a relief port 90; a circumferential sealing seat 87 in the bore 82; and a stop 92 at a second end 94. The middle section 72 threaded to the top piece has a ledge 96 forming a lip or stop on the inner surface 88. The bottom piece 74 threaded to the middle section 72 has a series of splined grooves 98 around the inner surface 88 which terminate at a stop 100 facing the first end 78.
(25) Mandrel 68 has a central bore 102 with a T-shaped plug 104 extending from and blocking a first end 106; an outer profiled portion 108 shaped to mate in the seat 87 and seal against it; eight apertures (five shown) 110 equidistantly spaced around the mandrel 68 between the bore 102 and an outer surface 112 of the mandrel 68; a stop 113; a ledge 114 forming a lip or stop on the outer surface 112; a piston 116 disposed on the outer surface 112, which has longitudinally arranged splines (not shown) around its body; and a lower connector 118 which includes a pin section 120 for connection into the work string 38 or to another part of the bottom hole assembly 20.
(26) Within the top piece 70 there is an obturating member 124, being a cylindrical body having: latches in the form of collet dogs 126 at a first end 128; eight radial ports (five shown) 130 being apertures equidistantly spaced around the member 124 between the bore 82 and an outer surface 132 of the member 124; and an end plate 134 at a second end 136 having four apertures (two shown) 138a,b arranged around the end plate 134 to provide a passageway therethrough and a central aperture 140.
(27) When assembled, as shown in
(28) In this configuration, fluid entering the sub 32′ through the bore 82 at the first end 78 of the outer housing 66, passes into the obturating member 124 and a portion can exit the sub 32′ via the radial ports 80, 130 to wash casing 12, 14 in which the sub 32′ is located. These ports 80, 130 therefore act as nozzles 56 and can be shaped for the purpose. Fluid also passes through the sub 32′ via a path from the bore 82, through apertures 138 in the end plate 134 of the obturating member 124, around the plug 104 and into apertures 110 on the mandrel 68 to the central bore 102 to exit at the lower connector 118. As fluid is ejected from the sub 132′ through the ports 80, 130, fluid pressure in the work string 38 below the sub 32′ is lower than that above the sub 32′ and consequently is too low to actuate the blades 44 of the cutting mechanism 26 arranged below the sub 32′. This configuration is maintained in steps shown in
(29) When the sub 32′ is located in the wellbore 10 and washing is complete, the washing feature can be switched off. This is achieved by fixing the lower connector 118 and mandrel 68 in position in the wellbore 10. With the casing spear 30 anchored to the inner casing 14 (
(30) In the activated configuration there is no fluid flow out of the sub 32′ to the annulus 54 as the obturating member 124 now covers the radial ports 80. There is also no fluid through the sub 32′ as the profiled portion 108 is in the sealing seat 87. In sub 32′ now acts as plug in the bore 46 and fluid above the sub 32′ will increase in pressure.
(31) To obtain flow through the sub 32′ we must move to the deactivated position in
(32) In this configuration, flow is now entirely through the sub 32′ via the bores 82, 102. There is now a higher fluid pressure below the sub 32′ than in the activated configuration and this will be sufficient to operate the cutting mechanism and actuate the blades 44 for cutting the casing 14.
(33) By applying and releasing tension on the work string 38, the sub 32′ can cycle between the activated and deactivated configurations. In the method step as shown at
(34) When the cut section of casing 48 is recovered to surface, the sub 32′ can be reset by pressurizing up through the relief port 90 to move the obturating member 124 so that the dogs 126 are released from the lower groove 85 and locate in the upper groove 83 of the latch profile 86. This is achieved by there being an additional internal sleeve 142 below the member 124 which is arranged to create a chamber 144 accessible by the relief port 90. Movement of the sleeve 142 under expansion of the chamber 144 causes the sleeve 142 to abut the obturating member 124 and cause it to be moved towards the first end 78 of the
(35) The principle advantage of the present invention is that it provides a bottom hole assembly for use in the recovery of casing in a wellbore which performs a clean-up of the wellbore on the same trip as recovering the casing.
(36) A further advantage of the present invention is that it provides a method of recovering casing from a wellbore in which a clean-up step is performed on the same trip as cutting and pulling the casing.
(37) It is a further advantage of at least one embodiment of the present invention is that it provides a bottom hole assembly including a jetting sub which can also control pressures in the assembly to prevent the cutter being deployed until it is at the correct cutting position.
(38) Modifications may be made to the invention herein described without departing from the scope thereof. For example, the cutting mechanism may be operated by other means than fluid pressure in the bore such as be tension and/or incorporation of fluid control lines. Although the above description refers to removing casing diameters of 9⅝ inches and 13⅜ inches, the method and apparatus may be used with other casing diameters. Seals may also be present between moving parts and around apertures/ports in the jetting tool.