Sole structure for a shoe
09936765 ยท 2018-04-10
Assignee
Inventors
- Natsuki SATO (Portland, OR, US)
- Takao Oda (Takarazuka, JP)
- Takeshi TAKESHITA (Osaka, JP)
- Shogo Matsui (Osaka, JP)
Cpc classification
A43B13/026
HUMAN NECESSITIES
A43B13/185
HUMAN NECESSITIES
A43B13/186
HUMAN NECESSITIES
A43B7/143
HUMAN NECESSITIES
International classification
A43B13/12
HUMAN NECESSITIES
Abstract
A sole structure for a shoe that can reduce the burden of MP joints and a knee joint of a shoe wearer's foot during running and that can improve cushioning properties. The sole structure of the shoe includes an upper plate of a hard elastic member disposed at a forefoot region of the shoe, a lower plate of a hard elastic member disposed under and spaced away from the upper plate, and a midsole of a soft elastic member interposed between the upper plate and the lower plate. The midsole has a longitudinally extending hollow portion that is upwardly concavely curved at a lateral mid-portion of the midsole. The lower plate has a concave portion corresponding to the hollow portion of the midsole.
Claims
1. A shoe comprising a sole structure, said sole structure comprising: an upper plate disposed at least at a forefoot region of said shoe; a lower plate disposed under and spaced away from said upper plate; and a midsole that extends along an entire width of said forefoot region of said shoe, and that is interposed between said upper plate and said lower plate, and that is softer than said upper plate and said lower plate, wherein said midsole has a hollow portion that is upwardly concavely curved at a transverse mid-portion of said midsole and that extends longitudinally in a longitudinal direction of said shoe.
2. The shoe according to claim 1, wherein said lower plate has a concave portion that corresponds to said hollow portion of said midsole.
3. The shoe according to claim 1, wherein each of said lower plate and said midsole has a pair of flat surfaces at transversely opposite sides thereof.
4. The shoe according to claim 1, wherein said upper plate extends transversely in a flat shape at a transverse mid-portion of said upper plate.
5. The shoe according to claim 1, wherein a front end of said hollow portion of said midsole extends to a position of said shoe that is located and adapted to correspond to locations of distal ends of metatarsi of a third toe and a fourth toe of a foot of a person who wears said shoe.
6. The shoe according to claim 1, wherein a front end of said hollow portion of said midsole extends to a position of said shoe located and adapted to correspond to a location of a tip end of a toe of a foot of a person who wears said shoe.
7. The shoe according to claim 1, wherein a rear end of said hollow portion of said midsole extends to a rear end of said forefoot region.
8. The shoe according to claim 1, wherein said midsole extends to a midfoot region of said shoe and a rear end of said hollow portion of said midsole extends to said midfoot region.
9. The shoe according to claim 1, wherein said lower plate has a groove or a slit that extends longitudinally in the longitudinal direction of said shoe.
10. The shoe according to claim 9, wherein said lower plate has said groove that extends longitudinally.
11. The shoe according to claim 10, wherein said groove does not penetrate through a thickness of said lower plate, and said lower plate remains continuous and undivided transversely across said groove at said forefoot region of said shoe.
12. The shoe according to claim 10, wherein said lower plate has a plurality of said grooves that extend longitudinally and that are spaced apart from one another transversely at said forefoot region of said shoe.
13. The shoe according to claim 1, wherein said shoe has a toe spring height in a range from 20 to 60 mm measured vertically from a tip end of a toe of said shoe to a horizontal plane extending along a ground contact surface of said sole structure.
14. The shoe according to claim 9, wherein said lower plate has said slit that extends longitudinally.
15. The shoe according to claim 14, wherein said slit penetrates through a thickness of said lower plate and divides said lower plate into plural longitudinally-extending sections of said lower plate on transversely opposite sides of said slit at said forefoot region of said shoe.
16. The shoe according to claim 14, wherein said lower plate has a plurality of said slits that extend longitudinally and that are spaced apart from one another transversely at said forefoot region of said shoe.
17. The shoe according to claim 1, wherein said midsole extends continuously along the entire width of said forefoot region of said shoe.
18. The shoe according to claim 1, wherein said lower plate is spaced away and separated from said upper plate at said transverse mid-portion, with said midsole interposed between said upper plate and said lower plate at said transverse mid-portion.
19. A shoe comprising a sole structure that comprises: an upper plate disposed at a forefoot region of the shoe; a lower plate disposed under and spaced away from said upper plate; and a midsole interposed between said upper plate and said lower plate; wherein: said upper plate and said lower plate respectively include plate portions that are spaced away from one another at a transverse middle area of said sole structure, said midsole includes a transverse mid-portion of said midsole interposed between said plate portions of said upper plate and said lower plate in said transverse middle area of said sole structure, said midsole is softer than said upper plate and said lower plate, and said midsole has a bottom surface including a concavity that has a downwardly facing concave surface and that extends longitudinally in a longitudinal direction of said shoe at said transverse mid-portion of said midsole in said transverse middle area of said sole structure.
20. The shoe according to claim 19, wherein said lower plate includes an upwardly curved portion that contacts and extends along said concave surface of said concavity of said midsole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the invention, reference should be made to the embodiments illustrated in greater detail in the accompanying drawings and described below by way of examples of the invention. In the drawings, which are not to scale:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) Referring now to the drawings,
(16) As shown in
(17) On the foot sole contact surface 20 of the midsole 2, there is provided an upper plate 3 formed of a thin plate-like member or sheet-like member. The upper plate 3 extends from the heel region H through the midfoot region M to the forefoot region F of the shoe and is fixedly attached to the foot sole contact surface 20 of the midsole 2 or a stepped portion formed on the foot sole contact surface 20 through bonding and the like. On a bottom surface 21 on the lower side of the midsole 2, there is provided a lower plate 4 formed of a relatively thin plate-like member or sheet-like member. As with the upper plate 3, the lower plate 4 also extends from the heel region H through the midfoot region M to the forefoot region F of the shoe and is fixedly attached to the bottom surface 21 of the midsole 2 or a stepped portion formed on the bottom surface 21 through bonding and the like. The midsole 2 is sandwiched between the upper plate 3 and the lower plate 4 (see
(18) On the bottom surface 21 of the midsole 2, at a region that extends from a longitudinal approximate mid-portion of the forefoot region F to the midfoot region M, there is formed a hollow portion 21a that curves upwardly (i.e. with a concave side of the curve facing toward the ground contact surface and a convex side of the curve facing away from the ground contact surface) and that extends in the longitudinal direction (see
(19) As shown in
(20) The midsole 2 is preferably formed of a soft elastic material, more specifically, thermoplastic resin such as ethylene-vinyl acetate copolymer (EVA) and the like, foamed thermoplastic resin, thermosetting resin such as polyurethane (PU) and the like, foamed thermosetting resin, rubber materials such as butadiene rubber, chloroprene rubber and the like, or foamed rubber materials. A hardness of the midsole 2 is set to, for example 40-60 C (specifically 50 C) in the Asker C scale.
(21) The upper plate 3 is preferably formed of a harder elastic material than the midsole 2. More specifically, the upper plate 3 is formed of thermoplastic resin such as thermo plastic polyurethane (TPU), polyamide elastomer (PAE), acrylonitrile-butadiene-styrene (ABS) resin and the like, or thermosetting resin such as epoxy resin, unsaturated polyester resin and the like. Alternatively, the upper plate 3 may be formed of fiber reinforced plastics (FRP) that has carbon fibers, aramid fibers, glass fibers or the like as reinforced fibers and that has thermoplastic resin or thermosetting resin as matrix resin. In this embodiment, a hard elastic member is used in which upper and lower surfaces of TPU or PAE as such a member are covered with non-woven fabric. A hardness of the upper plate 3 is set to, for example 50-80D (specifically 67D) in the Asker D scale. Also, a thickness of the upper plate 3 is set to, for example 0.5-2 mm (specifically 1 mm).
(22) Similar to the upper plate 3, the lower plate 4 is preferably formed of a harder elastic material than the midsole 2. More specifically, the lower plate 4 is formed of thermoplastic resin such as thermo plastic polyurethane (TPU), polyamide elastomer (PAE), acrylonitrile-butadiene-styrene (ABS) resin and the like, or thermosetting resin such as epoxy resin, unsaturated polyester resin and the like. Alternatively, the lower plate 4 may be formed of fiber reinforced plastics (FRP) that has carbon fibers, aramid fibers, glass fibers or the like as reinforced fibers and that has thermoplastic resin or thermosetting resin as matrix resin. A hardness of the lower plate 4 is set to, for example 50-80D (specifically 60D) in the Asker D scale. Also, a thickness of the lower plate 4 is set to, for example 0.5-3 mm (specifically 1.2 mm).
(23) The outsole 5 is preferably formed of a hard elastic member that has a greater hardness than the midsole 2. More specifically, the outsole 5 is formed of thermoplastic resin such as ethylene-vinyl acetate copolymer (EVA) and the like, thermosetting resin such as polyurethane (PU) and the like, or rubber materials such as butadiene rubber, chloroprene rubber and the like. A hardness of the outsole 5 is set to, for example 50-90A (specifically 60-70 A) in the Asker A scale.
(24) As shown in
(25) As shown in
(26) The lower plate 4, as shown in
(27) On the bottom surface 21 of the midsole 2, as shown in
(28) The outsole 5, as shown in
(29) Also, as shown in
(30) According to the above-mentioned sole structure 1, since the midsole 2 has the hollow portion 21a curved upwardly concavely and extending longitudinally at the lateral mid-portion of the midfoot region M of the shoe S and the upper and lower plates 3, 4 are provided above and below the midsole 2, the forefoot region of the midsole 2 can be restrained from bending, thus restraining bending of the forefoot region of the sole structure 1, such that thereby reducing the burden on the MP (Metatarsophalangeal) joints and the knee joint during running. As a result of this, especially, when a person of a large constitution runs slowly, he/she will be able to run without imposing the burden on the body. Also, by setting the toe spring h to a relatively high value, even when bending of the MP joint is restrained, an angle of the foot can be changed according to the weight transfer and the runner will thus be able to run in a smooth manner without breaking the conjunction with the motion of the foot. Moreover, in this case, since the soft midsole 2 is provided between the upper and lower plates 3, 4, cushioning properties can be improved as the load is transferred to the forefoot region F.
(31) Furthermore, in the sole structure 1, since the lower plate 4 of a hard elastic member has the concave portion 4a corresponding to the hollow portion 21a of the midsole 2, this concave portion 4a can further restrain bending of the forefoot region of the sole structure 1.
First Alternative Embodiment
(32) In the above-mentioned embodiment, an example was shown in which the midsole 2 is disposed along the entire length of the shoe extending from the heel region H through the midfoot region M to the forefoot region F of the shoe, but the sole structure 1 of the present invention has also application to a sole structure in which the midsole 2 is disposed at least at the forefoot region F of the shoe.
Second Alternative Embodiment
(33) In the above-mentioned embodiment, as a preferred embodiment, an example was shown in which the lower plate 4 has the concave portion 4a corresponding to the hollow portion 21a of the bottom surface 21 of the midsole 2, but in the present invention, the midsole 2 has only to include the hollow portion 21a. For example, the present invention can also be applied to an example in which the lower plate 4 has a flat portion on laterally opposite portions of the forefoot region of the lower plate 4 and has a hole, not a concave portion, on the laterally mid-portion.
Third Alternative Embodiment
(34) In the above-mentioned embodiment, an example was shown in which the front end of the hollow portion 21a formed in the bottom surface 21 of the midsole 2 extends to a position corresponding to the distal end portions of the third metatarsus MB.sub.3 and the fourth metatarsus MB.sub.4, but the front end of the hollow portion 21a may extend not only to the distal end portions of the third metatarsus MB.sub.3 and the fourth metatarsus MB.sub.4 but also to the distal end portion of the second metatarsus MB.sub.2. Alternatively, the front end of the hollow portion 21a may extend to the position corresponding to the tip end of the toe of the shoe wearer's foot.
Fourth Alternative Embodiment
(35) In the above-mentioned embodiment, an example was shown in which the rear end of the hollow portion 21a of the midsole 2 extends to the midfoot region M beyond the rear end of the forefoot region F, but the rear end of the hollow portion 21a has only to extend to the rear end of the forefoot region F. In addition, the rear end of the hollow portion 21a may extend to the heel region H.
Fifth Alternative Embodiment
(36) In the above-mentioned embodiment, an example was shown in which the shape of the outer circumferential edge portion of the hollow portion 21a of the midsole 2 is formed in the shape of a longitudinally extending deformed elongated circle, but the shape of the hollow portion 21a is not limited to such a deformed elongated circle and can employ any suitable shape such as a spindle shape, a fusiform, a fan shape, a rectangular shape, a trapezoidal shape and the like.
Sixth Alternative Embodiment
(37) In the above-mentioned embodiment, an example was shown in which the forefoot region of the lower plate 4 is divided in the lateral direction by the slits 40 extending in the substantially longitudinal direction, but the present invention is not restricted to such an example. An elongated hole extending in the substantially longitudinal direction and piercing through the lower plate 4 may be employed in lieu of the slit 40.
Seventh Alternative Embodiment
(38) In the above-mentioned embodiment, an example was shown in which the forefoot region of the lower plate 4 is divided in the lateral direction by the slits 40 extending in the substantially longitudinal direction, but the present invention is not restricted to such an example.
(39) As shown in
(40) As shown in
Eighth Alternative Embodiment
(41) In the above-mentioned embodiment, an example was shown in which the forefoot region of the lower plate 4 has a plurality of slits 40 formed therein, and in the seventh alternative embodiment, an example was shown in which the forefoot region of the lower plate 4 has a plurality of grooves 40 formed thereon, but these slits 40 and grooves 40 may be single. In this case, a single slit 40 or a single groove 40 may be disposed at a laterally central position of the forefoot region of the lower plate 4.
Other Application
(42) In the above-mentioned embodiment, an example was shown in which the sole structure was applied to the running shoe, but the present invention also has application to an ordinary shoe such as a walking shoe, a nursing shoe, a rehabilitation shoe and the like, as well as a sports shoe such as a running shoe, a jogging shoe and the like.
(43) Those skilled in the art to which the invention pertains may make modifications and other embodiments employing the principles of this invention without departing from its spirit or essential characteristics particularly upon considering the foregoing teachings. The described embodiments and examples are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. Consequently, while the invention has been described with reference to particular embodiments and examples, modifications of structure, sequence, materials and the like would be apparent to those skilled in the art, yet fall within the scope of the invention.