ANTI-OSCILLATION TOOL
20240376860 ยท 2024-11-14
Inventors
- Payam Javadian (Aarhus N, DK)
- Balachandar Mahalingam (Coimbatore, IN)
- Dhineswaran Loganathan (Chennal, IN)
Cpc classification
F03D80/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/069
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A tool (14) for reducing vibrations in wind turbine blades at scheduled standstill for example during turbine installation or service, the tool comprising an elongate flexible sock-like sleeve (16) for fitting over the blades (10) having an airflow-disrupting function and a guard (24) of semi-rigid material provided at an edge of the sleeve which overlies the blade trailing edge into which are received aerodynamic enhancing features such as serrations (20).
Claims
1. A device for fitting to a wind turbine blade during turbine standstill to reduce risk of blade oscillation comprising: an elongate flow-disrupting flexible sleeve for fitting over a blade tip and extending part-way along its length having a tip end which in use overlies a blade tip, and an open end, and a first edge region which in use overlies a blade trailing edge, and an elongate guard provided on the sleeve at the first edge region of the sleeve configured to overlie or receive the blade trailing edge.
2. The device according to claim 1 wherein the guard is of generally U-shaped section having a pair of sides with an opening therebetween into which a part of the blade trailing edge can be received.
3. The device according to claim 1 wherein the guard is formed of a semi-rigid material.
4. The device according to claim 1 wherein the material of the sleeve is secured to an interior surface of the guard, whereby a space is created within the first edge region of sleeve.
5. The device according to claim 1 wherein the material of sleeve at the trailing edge defines an opening to the interior of the guard, with the opposed edges of the sleeve at the opening joined to opposite sides of the guard.
6. The device according to claim 5 wherein the opposed edges of the sleeve at the opening therein at the trailing edge are joined to the guard at outer faces of the sides of the guard.
7. The device according to claim 1 wherein the guard is located inside the sleeve at the trailing edge region thereof.
8. The device according to claim 1 wherein the sides of the guard have lower edges which receives the blade trailing edge formed with a widened opening which tapers inwardly towards the interior of the guard.
9. The device according to claim 8 wherein the lower edges of the guard are formed with inwardly protruding regions with the tapered regions formed in the inwardly protruding regions.
10. The device according to claim 1 wherein the material of the sleeve and guard are joined by one or more of adhesive, staples, tape, welding, or stitching.
11. The device according to claim 1 wherein the guard is formed of a plastics foam material.
12. The device according to claim 1 wherein the guard is formed of a plurality sections.
13. The device according to claim 1 wherein the guard is provided with an insert of a relatively stiffer material.
14. The device according to claim 13 wherein the insert has a generally U-shaped form conforming to the interior of the guard which is located within the guard.
15. The device according to claim 4 wherein an insert is provided of generally U-shaped form conforming to the interior of the guard and located therein, wherein the trailing edge of the sleeve is held between the guard and the insert.
16. The device according to claim 1 wherein the flexible sleeve is formed of a material which provides a high surface roughness when fitted on a blade.
17. The device according to claim 16 wherein the flexible sleeve is formed of a net-like material.
18. The device according to claim 1 wherein the flexible sleeve is formed of a bag of fabric material or thin flexible sheet with a plurality of flow-disrupting members protruding from and secured to the bag, distributed spaced over the bag.
19. The device according to claim 18 wherein the flow-disrupting members are of elongate form and are arranged substantially randomly over one or both surfaces of the bag.
20. The device according to claim 18 wherein a majority of the flow-disrupting members are arranged so that the lengths of the members are arranged at less than 45 degrees to the length of the bag.
21. The A device according to claim 18 wherein the flow-disrupting members extend from the bag surface by between 2 and 10 cm, more preferably between 3 and 5 cm.
22. The device according to claim 18 wherein the flow-obstructing members are hollow members or comprise foam blocks.
23. The device according to claim 18 wherein the flow-obstructing members are contained in pockets joined to sleeve.
24. The device according to claim 1 wherein the sleeve is provided with an elongate cap which in use fits over a leading edge of the blade.
25. The device according to claim 24 wherein the cap is formed of a U-shaped profile.
26. The device according to claim 24 wherein the cap is formed of a semi-rigid material.
27. The device according to claim 24 wherein the guard and/or cap are provided with additional flow disrupting features upstanding from the cap and/or guard.
28. The device according to claim 1 wherein one or more tensioning lines are attached to the sleeve adjacent the open end of the sleeve to secure the sleeve on a blade.
29. The device according to claim 1 wherein one or more guide lines are attached to the sleeve to guide its lowering from a blade.
30. A wind turbine blade having a device according to claim 1 fitted thereon.
31. The wind turbine having one or more wind turbine blades, at least one blade having fitted thereon the device according to claim 1.
32. A method of operating a wind turbine to inhibit oscillations induced by the air flow across the blades when the wind turbine is a non-operational state using the device of claim 1, the method comprising: releasably locking the wind turbine rotor; for each rotor blade pulling a device over the blade so that the guard of the device overlies the blade trailing edge, securing the device and retaining it in position whilst the turbine is in a non-operational state, so that the device covers a region of the blade surface and provides a non-aerodynamic outer surface for inducing turbulence in the air flow across the blade.
33. The method according claim 32 wherein the device has a guard of generally U-shaped section with opposed sides, the method further comprising arranging the device so that blade serrations at the blade trailing edge are received between opposite sides of the guard.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Embodiments of the invention will now be described in more detail, and by way of example, with reference to the drawings, in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0046] A typical horizontal axis wind turbine is illustrated in
[0047] The hub 12 is supported on a shaft (not shown) extending from the nacelle front. The nacelle and rotor can be turned about a vertical axis, using a yaw drive positioned at the top of the tower 4, to change the direction in which the turbine faces. The blades 10 are aerodynamically profiled so that they experience a lift or pressure from the wind as the wind flows over the surface of the blade. The angle or pitch at which the leading surface of the blade aerodynamic profile meets the incident wind can in operation be altered using a pitch drive that rotates the blades 10 with respect to the hub 12.
[0048] In normal power generation, the yaw drive turns the nacelle 6 so that the rotor 8 of the wind turbine is pointed into the wind. The pitch of the blades 10 can then be adjusted so that the force they experience from the wind is maintained within safe operating parameters, while generating as much energy from the incident wind as possible.
[0049] As discussed above, there are situations in which a wind turbine is at standstill in a non-operational state, and is unable to respond to changes in wind direction. During construction of a wind farm as turbines are progressively erected they are necessarily at standstill with the rotors locked and unable to operate for a period, until connection to the grid and full commissioning can occur. In the case of large wind farms with many turbines this period can be several months. Moreover, during subsequent service or repair of the turbine or its blades, the rotor can be at standstill for a period of time, with the rotor locked and unable to be adjusted in response to wind direction changes. As noted, it is during such periods of rotor standstill without ability to yaw the turbine and/or to pitch the blades that the blades can occasionally be susceptible to edgewise vibration.
[0050]
[0051]
[0052] As can be seen in
[0053] The sleeve 15 is formed of a net-like material comprising a large number of intersecting or overlapping individual cords 22, where the cords may themselves comprise individual fibres or twisted strands. The cords are arranged to form a relatively open mesh. For example, as illustrated schematically in
[0054] The individual cords of the net may have a diameter of from 1-2 mm up to 20 mm diameter, most preferably about 4 mm. The weave or mesh size of the net may have a wide range, for example from 10 mm to 100 mm. The fibres of the cord may be natural fibres such as hemp, sisal, jute or cotton, or synthetic fibres such as nylon, polyamide, polypropylene, polyethylene, or any suitable thermoplastic fibrous material The net-like material with multiple cords crossing the blade in different directions serves to present a coarse surface which disrupts the smooth flow of air over the blade surface, creating turbulence and thereby reducing vortex shedding from the blade edges, as is discussed further below.
[0055] As can be seen in
[0056] The guard preferably has a rigid or semi-rigid form whereby the blade serrations can be reliably received and enclosed. In a preferred form the guard is formed of a synthetic plastics foam material such as polyethylene which has a relatively soft surface but in profile form is able to maintain sufficient rigidity to reliably receive the serrations as the tool is fitted, whilst adapting to the non-linear shape of the blade trailing edge. An example of a suitable material is a polyethylene foam which be cross-linked or not, having a volumetric density of about 30 kg per cubic metre.
[0057] The guard will typically have a dimension of about 10-20 cm in height in order to accommodate typical-sized serrations, for example about 15 cm, and about 10 cm in lateral width, but can be varied to according to serration dimension and material considerations.
[0058] At the trailing edge region 19 of the sleeve where the guard 24 is provided the net material is interrupted, such that an opening is defined between opposed edges of net material, and the opposed edges are instead joined to the guard 24. There is then an opening therebetween through which the serrations 20 extend, extending into the guard 24 between the opposed sides 26, 28 of the guard. As shown in
[0059] In a further alternative not illustrated the edges of the net may instead be fixed to the lowermost ends of the opposed sides of the guard which are distant from the base 30 of the U-shaped profile.
[0060] As illustrated, the guard 24 is formed of a single component, such as a single profile, which for ease of manufacture would be typically be an extruded profile. In this case the material of the guard would preferably be relatively soft so that the tool can be easily rolled or folded when not in use, for transport and storage.
[0061] It may also be arranged that the guard 24 is formed of multiple shorter sections, for example of 1-2 m length, in which case more rigidity of guard material can be tolerated. The provision of such sections serve to facilitate the manipulation of the tool when not fitted on the blade, for example the tool may then be more easily folded at the positions of the breaks between sections, for easier transport and storage. Such shorter sections may equally be extruded profile sections.
[0062] Further, as shown in
[0063] An interior of the guard 24 may be provided with an insert or inserts 36 of a relatively stiffer material, in particular at the opening of the guard on the inclined surfaces 34 there are provided strips which extend the length of the guard. These function to further protect the guard from damage as the serrations are being guided into the guard and to provide the guard with an additional degree of rigidity. An appropriate material could be a high-density polyethylene, having a density of the order of 100-200 kg per cubic metre, but many other plastics materials could be used, nylon, PVC etc. Alternatively, a cellular rubber material could be utilised at density of about 300 Kg per cubic metre, or sponge rubber of density approximately 600-900 Kg per cubic metre. Where the guard is formed of a plurality of sections, the inserts 36 will likewise be formed in corresponding sections.
[0064] Other arrangements of interface between net and guard can be utilised. As shown in a second embodiment illustrated in
[0065]
[0066]
[0067] In a fifth embodiment of the invention as illustrated in
[0068] In a sixth embodiment illustrated in
[0069] A seventh embodiment of anti-oscillation tool is illustrated in
[0070] The cap serves to facilitate mounting and de-mounting of the tool on the blade by holding the leading edge of the tool in the correct position, which assists in guiding the tool over the blade. It also assists in good retention of the tool when in use.
[0071] In this embodiment one or both of the cap 50 and guard 24 is/are provided with additional airflow-disrupting features. A can be seen in
[0072] Both outer surfaces of the cap 50 and guard 24 (that is surfaces overlying both windward and leeward blade surfaces) are advantageously fitted with the flow-disrupting members. However, it may be arranged that such flow-disrupting members are provided on cap 50 and guard 24 at only one face of the tool, for example where the risk of potentially-damaging incident wind on one blade surface is less. These flow-disrupting members 52 may be secured to the cap and/or guard by a variety of means, such as adhesive or the like. Alternatively, they may be formed unitarily with the material of the cap and/or guard.
[0073] The combination of coarse flow-disrupting net material extending over the blade faces and the additional flow-disrupting members 52 on cap and guard at blade trailing and leading edges provides an especially effective tool for mitigating the risk of vortex-induced vibrations.
[0074] A still further embodiment of the invention is described with respect
[0075] The material making up the bag may be a woven synthetic plastics material. Ideally, the material is at least breathable and preferably able to allow water to pass through to a degree to prevent trapping water therein. Particularly suitable materials include nylon, PVC, polyester, polyurethane, polyethylene or polypropylene. Other material such as cotton canvas might also be used. Alternatively to a woven material, the material of the bag may be a thin plastics sheet material. The weight of the material is selected so that the bag is able to withstand being subjected to high winds without tearing. Such materials may be coated to reduce friction with the blade to further facilitate fitting on and removal, for example with silicone or Teflon on other low friction material. Oils may also be employed for this purpose. Appropriate selection of material can also further facilitate bag removal in adverse weather conditions such as when the bag is wet or even frozen.
[0076] The bag is provided with a number of flow-disrupting members 64 protruding from and secured to the bag. The flow-disrupting members 64 are of generally elongate form of greater length than their width or height. The members 64 upstand from the bag by at least several centimetres, for example between 2 and 10 cm, or more preferably about 3 to 5 cm. The members 64 are arranged so that they form turbulence-inducing barriers to airflow extending generally chordwise across the blade which could otherwise create a degree of aerodynamic lift and risk of undesirable oscillations. Since in practice the airflow which might cause undesirable oscillations may arise at a variety of angles relative to the strict chordwise direction, the members 64 are arranged so that the lengths of different members extend at a variety or multiplicity of different angles relative to the bag (and hence blade) axis. It is preferred that at least the majority of the members 64 extend at an angle of less than about 45 degrees to the blade axis, but otherwise exhibit a generally random pattern of orientation, so as to present significant length generally perpendicular and therefore obstructive to chordwise airflow. Both surfaces of the bag are advantageously fitted with the flow-disrupting members 64, that is surfaces of the bag which overlie both windward and leeward blade surfaces. However, in some cases it may be possible to employ such flow-disrupting members 64 on only one surface of the bag, for example where the risk of potentially-damaging incident wind on one surface is less.
[0077] The individual flow-disrupting members 64 may have a variety of lengths for example from 0.5 to 1.5 m, more preferably about 0.7 m.
[0078] The flow-obstructing members 64 comprise bodies of a relatively light material and/or construction so as to protrude from the surface of the bag without adding too significant weight to the tool. In one preferred form these bodies comprise plastics foam blocks which are constrained in pockets of material joined by stitching or other means to the material of the bag. The blocks here have a square or rectangular section but may have a variety of other forms, for example circular or polyhedral. As an alternative to plastics or foam, sections of hollow plastics materials may be used, for example extrusions of square or rectangular section. It will however be appreciated that a wide variety of other materials (e.g. other plastics materials, balsa wood) or structures may be employed to provide the upstanding bodies, subject to the requirement that they should be relatively rigid and light.
[0079] The illustrated bodies 64 are straight sections for ease of fabrication, but this is not essential and a variety of other shapes may be employed, for example zig-zags, curved shapes, or S shapes, provided that the bodies have regions which form obstructions to generally chordwise airflow. A curved design is able to present a plurality of different angles to the chordwise direction in the one body.
[0080] The guard 24 has identical construction to any one of the earlier described embodiments, being of elongate generally U-shaped section with opposed sides which overlie the blade trailing edge and receive at least the extremities of blade serrations therebetween. In similar manner to the net material of the first embodiment the material of the bag at the trailing edge may be interrupted, defining, with the free edges of bag material joined to the opposed sides of the guard 24, preferably on the outer faces of the sides thereof. An opening from the bag into the interior of the guard is thereby formed, through which in use the blade serrations extend.
[0081] The guard 24 may also be provided with flow-disrupting features indicated 68 in similar manner to the embodiment of
[0082] The tip extremity of the bag is formed with a number of openings 66 which serve as drain holes, to prevent water collecting therein. Alternatively, the tip extremity of the bag may be open so that the extremity of the blade tip protrudes from the open tip of the bag, again to prevent water collecting.
[0083] The tool of the preceding embodiments, once in place on wind turbine blades 10, limits vortex shedding induced oscillation of the wind turbine blade, by deliberately causing turbulent air flow and randomising the attachment/vortex shedding effect, reducing the oscillations and the possibility of blade damage.
[0084] When employed during turbine erection, the tool is typically fitted on the blade in the field before the blade 10 is lifted and installed on the turbine hub 12. Alternatively, the blade 10 can be installed on the hub 12, and the tool 14 later fitted. Further alternatively, the tool 14 may be fitted to the blade 10 at the blade factory or other location prior to its transport to the wind farm site. When used during a blade or turbine service operation the tool 14 can be fitted to the already-installed blade 10, preferably whilst the blade is in the downward-pointing six o'clock position, for example by service personnel using rope access or drone access.
[0085] The tool is provided with structures for securing it on a blade. The sleeve is provided at or near its open end with tensioning points in the form of eyes or loops to which tensioning lines (one of which is indicated 17 in
[0086] A lowering line (not shown) typically a thin line, for example 4 mm diameter is connected to the first length of the tensioning line when it is desired to lower the tool to the ground. This lowering line may remain connected to the first length when the tool is being employed on the blade, being wound up in the hub, so that when it is desired to lower the tool to the ground the service personnel need only release the webbing and ratchet, and play out the lowering line.
[0087] A guide line is also provided by which the tool can be guided when lowered to the ground after use of the tool. This line extends from a fixing point at the tip of the bag and along an edge of the bag where it extends through a series of loops at the bag edge. During use of the tool the guide line end at the blade root is tied off to a fixing point, for example it may be tied off with one or more knots to a part of the ratchet. The guide line passes through a second hole in the blade collar, also with a protection sleeve. When it is desired to release the tool from the blade the knots are released from the fixing point by the service personnel and the line thrown down to service personnel at the ground, where it facilitates guiding of the tool off the blade tip. By maintaining a degree of tension in the guide line as the lowering line is played out to lower the tool, the release of the tool can be carried out in a controlled manner. This is particularly important for blades which are provided with serrations, ensuring minimal risk of damage. The guide line also allows that if the tool gets stuck on the blade it can be pulled a little to help its release from the blade.