FILTRATION MEMBRANE
20240375063 ยท 2024-11-14
Assignee
Inventors
Cpc classification
B01D71/702
PERFORMING OPERATIONS; TRANSPORTING
B01D69/1251
PERFORMING OPERATIONS; TRANSPORTING
B01D69/1214
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/204
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/70
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D71/70
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filtration membrane including a first layer having a triamine-functionalized copper oxide polysilicate mesoporous material, a second layer including a polysulfone, and a third layer including a polyester terephthalate. The triamine-functionalized copper oxide polysilicate mesoporous material includes a copper oxide polysilicate backbone and a silicon atom of a silicon-containing triamine bonded to a silicate group in the copper oxide polysilicate backbone. The copper oxide polysilicate backbone is datively bonded to one or more tetramines, and the silicon-containing triamine and one or more tetramines are covalently cross-linked with terephthaloyl chloride to form a polyamide.
Claims
1: A filtration membrane, comprising: a first layer comprising a triamine-functionalized copper oxide polysilicate mesoporous material, wherein the triamine-functionalized copper oxide polysilicate mesoporous material comprises a copper oxide polysilicate backbone and a silicon atom of a silicon-containing triamine bonded to a silicate group in the copper oxide polysilicate backbone, wherein the copper oxide polysilicate backbone is datively bonded to one or more tetramines, wherein the silicon-containing triamine and the one or more tetramines are covalently cross-linked with terephthaloyl chloride to form a polyamide, a second layer comprising a polysulfone; and a third layer comprising a polyester terephthalate.
2: The filtration membrane of claim 1, wherein the silicon atom of the silicon-containing triamine is covalently bonded to a silicate group of the copper oxide polysilicate backbone.
3: The filtration membrane of claim 1, wherein an amino terminus of the tetramine is coordinated to one or more copper atoms in the copper oxide polysilicate backbone.
4: The filtration membrane of claim 1, wherein the silicon-containing triamine and the one or more tetramines are covalently cross-linked with the terephthaloyl chloride through at least one of a primary amine of the silicon-containing triamine and a secondary amine of the silicon-containing triamine, and at least one of a primary amine of the tetramine and a secondary amine of the tetramine.
5: The filtration membrane of claim 1, wherein the one or more of the tetramines are covalently cross-linked with the terephthaloyl chloride through one or more primary amine of the tetramine and one or more secondary amine of the tetramine.
6: The filtration membrane of claim 1, wherein the silicon-containing triamine is N.sup.1-(3-trimethoxysilylpropyl) diethylenetriamine.
7: The filtration membrane of claim 1, wherein the tetramine is N,N-bis(3-aminopropyl) ethylenediamine.
8: The filtration membrane of claim 1, wherein the membrane comprises the triamine-functionalized copper oxide polysilicate mesoporous material in an amount of 0.01% by weight to 0.2% by weight.
9: The filtration membrane of claim 1, wherein the copper oxide polysilicate mesoporous material has a hierarchical structure of MCM-41.
10: The filtration membrane of claim 1, wherein the silicon-containing triamine and the one or more tetramines are covalently cross-linked with the terephthaloyl chloride with interfacial polymerization.
11: The filtration membrane of claim 1, wherein the polysulfone and polyester terephthalate are prepared by phase inversion.
12: The filtration membrane of claim 1, wherein carbon, nitrogen, oxygen, copper, and silicon are uniformly distributed in the first layer.
13: The filtration membrane of claim 1, wherein the membrane has an average surface roughness from 7 nm to 17 nm.
14: The filtration membrane of claim 1, wherein the membrane has a water contact angle from 80 to 60.
15: The filtration membrane of claim 1, wherein the membrane has a rate of flux from 15 L m.sup.2 h.sup.1 to 85 L m.sup.2 h.sup.1 at a pressure of 25 bar.
16: A nanofiltration method, comprising: contacting an aqueous composition with the filtration membrane of claim 1, wherein the aqueous composition comprises at least water, one or more salts, and one or more pharmaceuticals, collecting a permeate passing through the filtration membrane to obtain a purified composition having a reduced amount of the salts and the pharmaceuticals.
17: The filtration membrane of claim 1, wherein the membrane has a rejection profile of salts from 55% by weight to 99% by weight.
18: The filtration membrane of claim 17, wherein the salts are MgCl.sub.2, MgSO.sub.4, CaCl.sub.2, Na.sub.2SO.sub.4, and NaCl.
19: The filtration membrane of claim 1, wherein the membrane has a rejection profile of pharmaceuticals from 60% by weight to 80% by weight.
20: The filtration membrane of claim 19, wherein the pharmaceuticals are caffeine, sulfamethoxazole, amitriptyline, and loperamide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] A better understanding of embodiments of the present disclosure (including alternatives and/or variations thereof) may be obtained with reference to the detailed description of the embodiments along with the following drawings, in which:
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DETAILED DESCRIPTION
[0074] In the following description, it is understood that other embodiments may be utilized, and structural and operational changes may be made without departure from the scope of the present embodiments disclosed herein.
[0075] Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Wherever possible, corresponding, or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts. Moreover, references to various elements described herein, are made collectively or individually when there may be more than one element of the same type. However, such references are merely exemplary in nature. It may be noted that any reference to elements in the singular may also be construed to relate to the plural and vice-versa without limiting the scope of the disclosure to the exact number or type of such elements unless set forth explicitly in the appended claims.
[0076] Furthermore, the terms approximately, approximate, about, and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values therebetween.
[0077] Aspects of the present disclosure relate to fabricating a filtration membrane (also called membrane) to target multiple application areas, such as desalting and removing micropollutants. The filtration membrane may be applied for oil-water separation, desalination, waste water treatment, and the like. In one example, in-situ incorporated copper oxide polysilicate mesoporous material (CuO-MCM-41) was synthesized, and amine (NH.sub.2) functionalized by reacting CuO-MCM-41 with N.sup.1-(3-trimethoxysilylpropyl) diethylenetriamine (NTSDETA) yielding NH.sub.2CuO-MCM-41. Different concentrations of NH.sub.2CuO-MCM-41 (0%, 0.05%, and 0.1% of NH.sub.2CuO-MCM-41) were covalently cross-linked in an active polyamide layer during interfacial polymerization (IP) between N, N-bis(3-aminopropyl) ethylenediamine and terephthaloyl chloride (TPC) on polysulfone/polyester terephthalate PS/PET support. The filtration membranes were extensively characterized by Water Contact Angle (WCA), Scanning Electron Microscopy (SEM), Fourier Transform Infra-red (FTIR) spectroscopy, Energy Dispersive X-ray (EDX) analysis, elemental mapping, and Powder X-ray Diffraction (PXRD). The membranes were further evaluated for their potential to reject a variety of salts and micropollutants.
[0078] The results indicate that the 0.05%-CuO-MCM-41/PA@PS/PET membrane showed the best performance in rejecting various salts and micropollutants. For example, the 0.05%-CuO-MCM-41/PA@PS/PET showed >98% rejection of MgCl.sub.2 and 78% rejection of caffeine with a permeate flux of 16 LMH at 25 bar. Compared to conventional methods of mere physical attachment of CuO nanoparticles in the active layer, the utilization of NH.sub.2CuO-MCM-41 in thin-film composite (TFC) membrane fabrication (where copper oxide was covalently cross-linked to the active polyamide layer of the membrane) overcomes the challenges faced with the mixing additives in the active layer of membranes.
[0079] According to an aspect of the present disclosure, a membrane is described. The membrane is fabricated by incorporating an active layer (first layer) on support. The support may be porous in nature, allowing, in some aspects, liquid to permeate. In some embodiments, the active layer covers at least 50%, preferably 60%, more preferably 80%, and yet more preferably more than 95% of the surface of the support. The first layer includes a triamine-functionalized copper oxide polysilicate mesoporous material. In some embodiments, the first layer may include other mesoporous materials, such as mesoporous silica, including ZSM-5, ZSM-11, MCM-48, MCM-41, MCM-22, SUZ-4, and SBA-15 with a wide range of pore geometries (for example, hexagonal, cubic, spheric, cylindrical, rhombic, tetragonal, trigonal, amorphous, and the like) and particle morphologies, such as discs, spheres, rods, cubes, sheets, films, amorphous, and the like. Mesoporous materials contain mesopores that have a pore size having a diameter from about 2 nm to about 50 nm. Mesoporous materials may comprise carbon, activated, silica, alumina, and a combination thereof. Mesoporous material, such as mesoporous oxides, may comprise niobium, tantalum, titanium, zirconium, cerium, tin, the like, and a combination thereof.
[0080] The triamine-functionalized copper oxide polysilicate mesoporous material includes a copper oxide polysilicate backbone. The copper oxide polysilicate backbone includes copper oxide (CuO) and a polysilicate structure. The polysilicate structure includes repeating units of silicates. Silicates are compounds of a group of polyatomic anions consisting of silicon and oxygen. Examples of silicates include, but are not limited to, orthosilicate, metasilicate, and pyrosilicate. In an embodiment of the present disclosure, the polysilicate is in tetrahedral SiO.sub.4.sup.4 units. The copper oxide may be bonded directly with silicate groups to form the copper oxide polysilicate backbone. The molar ratio of copper and silicon in the copper oxide polysilicate backbone may be from 1:3 to 1:20, preferably 1:3 to 1:15, and more preferably from 1:3 to 1:10. The oxidation state of copper in the polysilicate structure may be +1, +2, or a combination of both.
[0081] The copper oxide polysilicate backbone has a hierarchical structure of Mobil Composition of Matter No. 41 (MCM-41). MCM-41 has a regular cylindrical mesopore arrangement forming a one-dimensional pore system. It is characterized by an independently adjustable pore diameter, a sharp pore distribution, a large surface, and a large pore volume. The pores of MCM-41 are larger than zeolites, and the pore distribution can easily be adjusted. The mesopores have a diameter of 2 nm to 6.5 nm.
[0082] The copper oxide polysilicate backbone, or the copper oxide modified MCM-41 (herein referred to as CuO-MCM-41), is preferably synthesized by a base-catalyzed reaction between copper methoxy ethoxide and a silica source in the presence of a surfactant. Examples of silica sources include fused silica, colloidal silica, tetraalkyl silcates, tetraethyl orthosilicate (TEOS), tetramethyl orthosilicate (TMOS), other tetraalkoxysilanes, and the like. In some embodiments, the silica source is an alkoxysilane compound. As used herein, the term alkoxysilane compound refers to the silane compound, which includes alkoxy radicals. The alkoxysilane compound is at least one selected from the group consisting of trimethoxy (octadecyl) silane, octadecyltrichlorosilane, and octylidimethylchlorosilane. In some embodiments, the alkoxysilane compound may include Si(OMe).sub.4, MeSi(OMe).sub.3, MeSi(OCH.sub.2CH.sub.2OMe).sub.3, ViSi(OMe).sub.3, PhSi(OMe).sub.3 PhSi(OCH.sub.2CH.sub.2OMe).sub.3, and the like. In a preferred embodiment, TEOS was used as the silica source. In an embodiment, the surfactant is cetyltrimethylammonium bromide (CTAB), hexadecylamine (HDA), sodium dodecyl sulfate (SDS), and the like. In a preferred embodiment, the surfactant is CTAB. The base may be NaOH, KOH, LiOH, RbOH, CsOH, Mg (OH).sub.2, Ca(OH).sub.2, Sr(OH).sub.2, Ba(OH).sub.2, or combinations thereof. In a preferred embodiment, the base is NaOH. The reaction is carried out at a temperature range of 50-100 C., preferably 60-90 C., more preferably at 80 C., for a period of 5-10 hours, preferably 6-8 hours, more preferably for 8 hours, under stirring, causing the incorporation of Cu.sup.2+ with the mesoporous silica, to yield CuO-MCM-41. CuO-MCM-41 may be in a layer. The layer of CuO-MCM-41 may have a thickness of 50 to 1000 nm, preferably 50 to 500 nm, and more preferably 50 to 200 nm. In an embodiment, the synthesis of CuO-MCM-41 has a molar ratio of TEOS to copper oxide from 1:1 to 1:10, preferably 1:1 to 1:5, more preferably 1:1 to 1:3, and yet more preferably 1:1 to 1:2. The distribution of CuO in the CuO-MCM-41 is variable and dependent on the choice of the method, reaction conditions, and the concentration of the silica source. In an embodiment, the molar ratio of copper oxide and silicate groups in the copper oxide polysilicate backbone may be from 1:1 to 1:20, preferably 1:3 to 1:15, and more preferably from 1:3 to 1:10. The distribution of CuO in the CuO-MCM-41 may be at least one CuO unit every one or more silicate group. In an embodiment, one CuO unit may be repeated after at least two sequential silicate groups of the copper oxide polysilicate backbone. In some embodiments, one CuO unit may be repeated after at least three sequential silicate groups of the copper oxide polysilicate backbone. In some embodiments, silicate groups may be a single silicate group followed by a single CuO unit, in which a superset of the silicate groups followed by the CuO unit may repeat. In some embodiments, silicate groups may be at least one repeating unit and up to ten sequentially repeating units followed by a single CuO unit, in which a superset of the silicate groups followed by the CuO unit may repeat.
[0083] The triamine-functionalized copper oxide polysilicate mesoporous material (herein referred to as NH.sub.2CuO-MCM-41) further includes one or more silicon-containing triamine. Examples of silicon-containing triamines include N.sup.1-(3-trimethoxysilylpropyl) diethylenetriamine, 2-N-silyl-1,3,5-triazine-2,4,6-triamine, 2-N-silyl-5-trimethoxysilylpentane-1,2,2-triamine. In a preferred embodiment, the silicon-containing triamine is N.sup.1-(3-trimethoxysilylpropyl) diethylenetriamine. The silicon atom of the silicon-containing triamine is bonded to one or more silicate groups in the copper oxide polysilicate backbone to form the triamine-functionalized copper oxide polysilicate mesoporous material. The nature of the interaction between the silicon atom of the silicon-containing triamine to the silicate group in the copper oxide polysilicate backbone is a covalent bond, e.g., a (triamine) SiOSi (silicate) bond. In an embodiment, the synthesis of the triamine-functionalized copper oxide polysilicate mesoporous material has a ratio of the copper oxide polysilcate backbone to N.sup.1-(3-trimethoxysilylpropyl) diethylenetriamine of 1:1 to 1:10, preferably 1:1 to 1:5, more preferably 1:1 to 1:3, and yet more preferably about 1:2 by weight. In an embodiment, the molar ratio of the copper oxide of the copper oxide polysilicate backbone to the silicon-containing triamine is from 5:1 to 1:5, preferably 3:1 to 1:3, and more preferably about 1:1. In an embodiment, the molar ratio of the silicate groups of the copper oxide polysilicate backbone to the silicon-containing triamine is from 1:1 to 20:1, preferably 2:1 to 15:1, more preferably 3:1 to 10:1, and yet more preferably 4:1 to 7:1 The triamine-functionalized copper oxide polysilicate mesoporous material may have a thickness greater than CuO-MCM-41. The triamine-functionalized copper oxide polysilicate mesoporous material may have a thickness of 50 to 2000 nm, preferably 50 to 1000 nm, and more preferably 50 to 500 nm. The membrane has triamine-functionalized copper oxide polysilicate mesoporous material in the amount of 0.01% by weight to 0.2% by weight.
[0084] The first layer further includes a diacyl compound and a tetramine compound. A diacyl chloride compound may be a precursor for the diacyl compound in the first layer. The diacyl chloride compound may comprise a linear or branched aliphatic diacyl chloride with 0-50 carbon atoms, preferably 1-20 carbon atoms, and more preferably 3-10 carbon atoms between the two acyl chloride groups in the diacyl chloride compound. The diacyl chloride compound may comprise one or more aromatic ring, substituted or unsubstituted, with two acyl chloride groups. In a preferred embodiment, the diacyl chloride compound is an aromatic ring substituted with two acyl chloride groups. In some embodiments, the diacyl chloride compound is terephthaloyl chloride (TPC). In some embodiments, the tetramine compound is a linear or branched aliphatic amine with 2-50 carbon atoms, preferably 2-20 carbon atoms, and more preferably 5-10 carbon atoms and four amine groups. In a preferred embodiment, the tetramine is N,N-bis(3-aminopropyl) ethylenediamine or N,N-bis(2-aminoethyl)-1,3-propanediamine. In a preferred embodiment, the tetramine is N,N-bis(3-aminopropyl) ethylenediamine.
[0085] The silicon-containing triamine and the tetramine(s) are covalently cross-linked with the terephthaloyl chloride via interfacial polymerization to form a polyamide. Interfacial polymerization is a step-growth polymerization in which the polymerization occurs at the interface between two immiscible phases (generally two liquids), and the resulting polymer is constrained to the interface, comprising the interfacial layer. Variations of interfacial polymerization include, but are not limited to, polymer topologies of ultrathin films, nanocapsules, nanofibers, and the like. Interfacial polymerization may be used to prepare polyamides, polyanilines, polyimides, polyurethanes, polyureas, polypyrroles, polyesters, polycarbonates, and the like. During the interfacial polymerization process of the present disclosure, at least one primary amine of the silicon-containing triamine, and at least one of the primary amine of the tetramine and a secondary amine of the tetramine are covalently cross-linked with terephthaloyl chloride to form a polyamide. In an embodiment, one or more primary amines of the silicon-containing triamine may be covalently cross-linked with terephthaloyl chloride to one or more primary amines of the tetramine to form one or more polyamide linkages. In some embodiments, one or more primary amines of the silicon-containing triamine may be covalently cross-linked with terephthaloyl chloride to one or more secondary amines of the tetramine to form one or more polyamide linkages. In another embodiment, one or more primary amines of the tetramine may be covalently cross-linked with terephthaloyl chloride to one or more primary amines of the tetramine to form one or more polyamide linkages. In an embodiment, one or more primary amines of the tetramine may be covalently cross-linked with terephthaloyl chloride to one or more secondary amines of the tetramine to form one or more polyamide linkages. In some embodiments, one or more secondary amines of the tetramine may be covalently cross-linked with terephthaloyl chloride to one or more secondary amines of the tetramine to form one or more polyamide linkages. The current disclosure may include one or more and any combination of the above disclosed polyamide linkages, as well as polyamide linkages not specifically disclosed herein.
[0086] The reaction between triamine-functionalized copper oxide polysilicate mesoporous material (NH.sub.2CuO-MCM-41), tetramine, and the TPC forms a polyamide active layer with hyper-crosslinking of NH.sub.2CuO-MCM-41 in the first layer. During the complexation process, the copper oxide polysilicate backbone (CuO-MCM-41) of the triamine-functionalized copper oxide polysilicate mesoporous material (NH.sub.2CuO-MCM-41) is datively bonded to one or more tetramines; particularly, an amino terminus of the tetramine is coordinated to one or more copper atoms in the copper oxide polysilicate backbone. In a preferred embodiment, copper atoms will be datively bonded to the amino terminus of at least two tetramines. In a preferred embodiment, one or more carbon atoms of the one or more acyl groups of the diacyl compound is covalently bonded to one or more nitrogen atoms of the tetramines and the silicon-containing triamines. In some embodiments, one or more carbon atoms of the one or more acyl groups of the diacyl compound may be covalently boned to a primary amine of the tetramine. In some embodiments, one or more carbon atoms of the one or more acyl groups of the diacyl compound may be covalently bonded to a secondary amine of the tetramine. The tetramine may be covalently bonded to one or more carbon atoms of the one or more acyl groups of the diacyl compound in the polyamide active layer. In some embodiments, one or more carbon atoms of the one or more acyl groups of the diacyl compound may be covalently bonded to a primary amine of the silicon-containing triamine. In some embodiments, one or more diacyl compounds may be covalently bonded to one or more tetramines and one or more silicon-containing triamines in the polyamide active layer. The distribution and thickness of the polyamide active layer in the NH.sub.2CuO-MCM-41 is variable and dependent on the choice of the method, reaction conditions, and the concentration of the tetramine and the TPC. In an embodiment, the synthesis of the polyamide active layer of the filtration membrane has a ratio of the triamine-functionalized copper oxide polysilicate mesoporous material to N,N-bis(3-aminopropyl) ethylenediamine of 1:1 to 1:50, preferably 1:5 to 1:50, more preferably 1:10 to 1:50, and yet more preferably 1:20 to 1:40 by weight. In an embodiment, the synthesis of the polyamide active layer of the filtration membrane has a ratio of the triamine-functionalized copper oxide polysilicate mesoporous material to terephthaloyl chloride of 1:1 to 1:50, preferably 1:5 to 1:50, more preferably 1:10 to 1:50, and yet more preferably 1:20 to 1:40 by weight. The polyamide active layer may contain a molar ratio of the tetramine to the diacyl compound of 1:1 to 1:10, preferably 1:1 to 1:5, and more preferably 1:1 to 1:2. The polyamide active layer may contain a molar ratio of the silicon-containing triamine of the triamine-functionalized polysilicate copper oxide mesoporous material to the diacyl compound of 1:1 to 1:10, preferably 1:1 to 1:5, and more preferably 1:2 to 1:4. The polyamide active layer may be of greater thickness than the triamine-functionalized polysilicate copper oxide mesoporous material. The polyamide active layer may have a thickness of 50 to 5000 nm, preferably 100 to 5000 nm, more preferably 100 to 3000 nm, and yet more preferably 100 to 2000 nm.
[0087] The membrane further includes a second layer and a third layer, forming the support. Generally, the support should possess good mechanical and thermal properties. Also, the support should demonstrate high resistance to chemicals such as aromatic hydrocarbons, ketones, ethers, and esters. In some embodiments, the support may be formed of polymeric materials such as polysulfone (PS), polyethersulfone (PES), polyethylene terephthalate or polyester terephthalate (PET), or a combination thereof. In some embodiments, certain other polymeric support materials such as poly (ether sulfone) (PSF), polyacrylonitrile (PAN), polypropylene (PP), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), polyimide (PI), and poly (arylene ether nitrile ketone) (PPENK), may be used alone or in combination with the polysulfone, polyethersulfone, polyethylene terephthalate, and polyester terephthalate.
[0088] In some embodiments, the second layer includes PS. In some embodiments, the third layer includes PET. To prepare the support (PS/PET), the PS and the PET were mixed in various weight ratios to obtain the support with desired chemical, mechanical, and thermal properties. Although the description herein refers to the use of PS/PET support, it may be understood by a person skilled in the art that other polymeric supports may be used as well, albeit with a few variations, as may be evident to a person skilled in the art. The support may be prepared by any of the conventional methods known in the artfor example, the phase inversion method or the electrostatic spinning method. In a preferred embodiment, the PS/PET support is prepared by the phase inversion method. Phase inversion is a process in which membranes are fabricated. Phase inversion is performed by removing solvent from a liquid polymer solution, leaving a porous, solid membrane. Phase inversion may be carried out through reducing the temperature of the solution, immersing the polymer solution into an anti-solvent, exposing the polymer solution to a vapor of anti-solvent, evaporating the solvent in atmospheric air, evaporating the solvent at high temperature, and a combination thereof. A mean pore diameter and pore diameter distribution may be varied and dependent on a rate at which phase inversion occurs.
[0089] To fabricate the membrane, a certain amount of triamine-functionalized copper oxide polysilicate mesoporous material was dispersed in an aqueous solution of multifunctional, linear aliphatic amine N,N-bis(3-aminopropyl) ethylenediamine (tetramine). The tetramine was in an amount from 1 to 10% (wt/v), preferably 1 to 5% (wt/v), more preferably 1 to 3% (wt/v), and yet more preferably about 2% (wt/v). A strong base, preferably triethylamine, was then added to the aqueous solution. The aqueous solution was sonicated for 5 to 60 minutes, preferably 10 to 40 minutes, more preferably 15 to 30 minutes, and yet more preferably about 20 minutes. In a preferred embodiment, the aqueous solution was probe-sonicated. A homogeneous aqueous amine solution was formed after sonication. Then, the interfacial polymerization (IP) was carried out on the ultrafiltration support (prepared by phase inversion), PS/PET, using a linear cross-linker TPC dissolved in n-hexane. The linear cross-linker TPC was dissolved in n-hexane in an amount of 1 to 10% (wt/v), preferably 1 to 5% (wt/v), more preferably 1 to 3% (wt/v), and yet more preferably about 2% (wt/v). The IP reaction led to the formation of NH.sub.2CuO-MCM-41 covalently decorated polyamide active layer of the membrane.
[0090] Morphological analysis of a two-dimensional sample of the membrane reveals a uniform distribution of carbon, nitrogen, oxygen, copper, and silicon in the first layer of the filtration membrane. This confirms the successful incorporation of CuO into the copper oxide polysilicate backbone and the first layer of the membrane. Surface roughness is yet another parameter determining the performance of the membrane. Rougher surfaces tend to foul because of the accumulation of foulants in the valleys, which reduces the permeate quality and flow rate. Therefore, having a membrane with a smooth surface is desirable. In some embodiments, the membrane of the present disclosure has a surface roughness (Ra) in a range of 7 nm to 17 nm.
[0091] The success of the fabrication process was further shown based on water contact angle (WCA). Generally, if the WCA is smaller than 90, the membrane is considered hydrophilic; if the WCA is larger than 90, the membrane is considered hydrophobic. The pristine membrane (PA@PS/PET) was more hydrophobic than the membranes of the current disclosure with a WCA of about 83.2; however, the WCA was reduced after upon addition of NH.sub.2CuO-MCM-41 in the membrane. This can be attributed to the hydrophilic nature of NH.sub.2CuO-MCM-41, mainly due to incorporation of CuO and presence of several hydroxyl groups on the surface of CuO-MCM-41 and several amine groups of NH.sub.2CuO-MCM-41. As a result, the membrane of the present disclosure has a WCA of less in a range of 60 to 80, which indicates its hydrophilic nature. Also, the membrane of the present disclosure has improved water flux which was achieved by increasing the hydrophilicity of the membrane. The rate of flux of the membrane was found to be in a range of 15 to 85 L m.sup.2 h.sup.1 at a pressure of 25 bar.
[0092] According to another aspect of the present disclosure, a nanofiltration method is described. The method includes contacting a water composition, including water, salts, and pharmaceuticals, with the filtration membrane. The salts may include inorganic ions and organic ions. The salts may include monatomic ions and polyatomic ions. The salts may include positively changed cations with charges of +1, +2, +3, +4, +5, +6, and +7. The salts may include negatively charged anions with charges of 1, 2, 3, and 4. The salts include one or more of MgCl.sub.2, MgSO.sub.4, CaCl.sub.2), Na.sub.2SO.sub.4, and NaCl. The pharmaceuticals may include organic compounds and salts of the organic compounds, preferably organic compounds having one or more aryl groups. The pharmaceuticals may include functional groups such as alkanes, alkenes, alkynes, aromatic rings, alcohols, esters, ethers, ketones, aldehydes, carboxylic acids, amines, amides, alkyl halides, thiols, the like, and any combination thereof. The pharmaceuticals may have a molecular weight of 100 to 1000 g/mol, preferably 100 to 700 g/mol, and more preferably 150 to 550 g/mol. The pharmaceuticals may have a rigid molecular structure and a flexible molecular structure. Suitable examples of pharmaceuticals include caffeine, sulfamethoxazole, amitriptyline, and loperamide. After contacting the water composition with the filtration membrane, a permeate passes through the membrane. The membrane has a rejection profile of salts from 55% by weight to 99% by weight; and a rejection profile of pharmaceuticals from 60% by weight to 80% by weight.
EXAMPLES
[0093] The following examples demonstrate the filtration membrane as described herein. The examples are provided solely for illustration and are not to be construed as limitations of the present disclosure, as many variations thereof are possible without departing from the spirit and scope of the present disclosure.
Example 1: Materials
[0094] Cetyltrimethylammonium bromide (CTAB), tetraethyl orthosilicate (TEOS), sodium hydroxide (NaOH), N.sup.1-(3-trimethoxy silylpropyl) diethylenetriamine (NTSDETA), triethylamine (TEA), N,N-bis(3-aminopropyl) ethylenediamine, terephthaloyl chloride (TPC), polysulfone (PS), n-hexane, and ethanol were purchased from Sigma Aldrich. Copper (II) methoxyethoxyethoxide was purchased from Gelest USA. Deionized (DI) water was used throughout the experimentation obtained from an in-lab setup. Salts (MgSO.sub.4, MgCl.sub.2, CaCl.sub.2), Na.sub.2SO.sub.4, NaCl) and pharmaceutical drugs (caffeine, sulfamethoxazole, amitriptyline, and loperamide) were also procured from Sigma Aldrich.
Example 2: Characterization
[0095] The materials and membrane were characterized using attenuated total reflectance-Fourier-transform infrared spectroscopy (ATR-FTIR: Thermo Nicolet iS50) (manufactured by Thermo Fisher Scientific, 168 Third Avenue. Waltham, MA USA 02451) and powdered X-ray diffractometer (PXRD: manufactured by Rigaku Miniflex-II, 2601A, Tengda Plaza, No. 168, Xizhimenwai Ave). The remaining membrane features were evaluated using a scanning electron microscope (SEM: JEOL Rigaku Miniflex-II, manufactured by Rigaku Miniflex-II, 2601A, Tengda Plaza, No. 168, Xizhimenwai Ave), a water contact angle instrument (WCA: KRUSS DSA25, manufactured by Kruss, Alsterdorfer Str. 276-278, 22297 Hamburg, Germany), and an atomic force microscope (AFM Aglient 550, manufactured by Aglilent, 5301 Stevens Creek Blvd Santa Clara, CA 95051, United States). A copper complex formation with amine was assessed using a JASCO V-750 UV-Vis spectrophotometer (manufactured by Jasco Corporation, 2967-5, Ishikawa-machi, Hachioji, Tokyo 192-8537, Japan). Feed and permeate samples of pharmaceutical drugs (caffeine, sulfamethoxazole, amitriptyline, loperamide) and salts (MgSO.sub.4, MgCl.sub.2, CaCl.sub.2), Na.sub.2SO.sub.4, NaCl) were analyzed using UV-Vis spectrophotometer and conductivity meter (Ultrameter II, Hanna; manufactured by Hanna Instruments, 270 George Washington Hwy, Smithfield, Rhode Island, 02917, United States), respectively.
Example 3: Synthesis of CuO-MCM-41
[0096]
Example 4: Amine Functionalization of CuO-MCM-41
[0097]
Example 5: Membrane Fabrication Using Amine-Functionalized CuO-MCM-41
[0098] Three membrane configurations contained 0%, 0.05%, and 0.1% of NH.sub.2CuO-MCM-41. Therefore, three aqueous amine solutions were prepared by adding 0 g, 0.05 g, and 0.1 g of NH.sub.2CuO-MCM-41 by mixing with (N, N-bis(3-aminopropyl) ethylenediamine) (2% wt./v) and 4.0 mL of triethylamine (TEA). The solutions were thoroughly homogenized by using probe-sonication for 20 minutes. Upon probe sonication, the aqueous amine solution turned blue. Colorimetric analysis revealed that the intensity of the blue color was related to the amount of NH.sub.2CuO-MCM-41 added to the amine solution. The absorption spectra of the blue-colored amine solutions were recorded using a UV-visible spectrophotometer. Similarly, a 2% (wt./v) n-hexane solution of terephthaloyl chloride (TPC) was prepared for interfacial polymerization (IP) process.
[0099] Polysulfone supports were prepared by phase inversion on unwoven polyester terephthalate (PET). The polysulfone supports was fixed on flat glass sheets and were immersed for 10 minutes into aqueous NH.sub.2CuO-MCM-41 containing amine solutions with continuous shaking. Next, the membranes were removed from the aqueous solution, and the excess amine solutions were removed using a rubber roller. Next, the membranes were immersed in 0.2% terephthaloyl chloride (TPC) of n-hexane solution for 2 minutes to complete the IP process. Subsequently, the membranes were removed from the n-hexane solution, washed with clean n-hexane, and kept inside the oven for 1 hour for further crosslinking at 80 C. Subsequently, the membranes were removed and kept in water for 24 hours before testing. Three membranes were prepared and named 0.0%-CuO-MCM-41/PA@PS/PET, 0.05%-CuO-MCM-41/PA@PS/PET, and 0.10%-CuO-MCM-41/PA@PS/PET based on added amount of NH.sub.2CuO-MCM-41.
Results and Discussion
Synthesis of CuO-MCM-41 and NH.SUB.2.CuO-MCM-41
[0100] The structure of CuO-MCM-41 and NH.sub.2CuO-MCM-41 was characterized by ATR-FTIR, as shown in
[0101] The morphology of CuO-MCM-41 and NH.sub.2CuO-MCM-41 was explored by SEM micrographs, as depicted in
[0102] Upon sonication of the solution of NH.sub.2CuO-MCM-41 after adding N, N-bis(3-aminopropyl) ethylenediamine, a change in coloration was also observed. The absorption spectra of an aqueous solution of pristine NH.sub.2CuO-MCM-41 solution and its mixture with N, N-bis(3-aminopropyl) ethylenediamine are given in
[0103] The change in color of the NH.sub.2CuO-MCM-41 solution upon the addition of N, N-bis (3-aminopropyl) ethylenediamine may be attributed to the interaction of lone pairs on nitrogen atoms of N, N-bis(3-aminopropyl) ethylenediamine and Cu.sup.2+ of NH.sub.2CuO-MCM-41 as shown in
Fabrication of x-CuO-MCM-41/PA@PS/PET Membranes
[0104] The membranes were fabricated through IP reaction using terephthaloyl chloride (TPC) as a crosslinker. Crosslinking may efficiently occur due to amine functional groups in the structure of NH.sub.2CuO-MCM-41 and tetramine, which reacts abruptly with acid chloride (COCl) functional groups of TPC. The reaction between NH.sub.2CuO-MCM-41, N, N-bis(3-aminopropyl) ethylenediamine, and TPC forms a polyamide active layer with hyper-crosslinking of CuO-MCM-41 in the active layer as shown below in
[0105] Upon successful fabrication of the membranes, the characterization was carried out by several techniques, including ATR-FTIR, AFM, WCA, SEM, and EDX analysis. The presence of different functional groups in the membrane was supported by ATR-FTIR for all of the membranes, as represented in
[0106] The hydrophilicity of the membrane is used to determine the performance of the membrane during filtration experiments. The surface hydrophilic character of the membranes was determined by measuring the water contact angle (WCA) of the membranes (
[0107] Similar to surface hydrophilicity, membrane roughness is also used in determining the performance of the membranes. Surface roughness contributes to the antifouling performance of the membrane, as it has been observed that a rougher surface is highly prone to fouling by organic foulants and bacterial strains. Atomic force microscopy (AFM) was carried out to determine the average surface roughness (Ra) of membranes, as shown in
[0108] Similar to surface roughness and WCA, the morphological feature of a membrane is the appearance of surface structures and geometries under an electron microscope, which in the case of commercial RO membranes, resembles a ridge and valley structure. The micrographs of PA@PS/PET (
[0109] A comparison of SEM micrographs of all the studied membranes revealed that 0.05%-CuO-MCM-41/PA@PS/PET membrane exhibited better surface morphological features for enhanced salt rejection, as shown in the performance analysis of the membranes. Hence, the lower concentration of NH.sub.2CuO-MCM-41 is ideal, while a higher concentration of NH.sub.2CuO-MCM-41 is unsuitable as it might lead to a defective active layer. Similar observations have also been seen in literature with other additives. An SEM analysis of membranes was also performed after filtration experiments which revealed that membranes stayed intact during filtration experiments. The elemental composition of the fabricated membranes was also studied by EDX analysis (
[0110] The uniform distribution of each element over an entire area of membrane detected by the EDX analysis was studied by elemental mapping (See
Nanofiltration Performance of the Membranes
[0111] The nanofiltration performance of the membranes was studied by initially using DI water as feed, and transmembrane pressure was varied, as demonstrated in
[0112] The rejection profile of the fabricated membranes was studied by using various salt solutions, as shown in
Rejection Performance of the Membranes for Pharmaceuticals
[0113] The presence of pharmaceuticals in water is a continuously growing concern as the drugs are released into the water due to human excretion, flushing of drugs through toilets, waste from pharmaceutical plants, and the like. However, most of the wastewater treatments are not focused on separating such pharmaceuticals from wastewater; such drugs can easily pass such treatments. Hence, the separation of drugs from the feed was targeted, as shown in
[0114] The absorption spectra of feeds and permeates of all of the drugs, along with their three-dimensional (3D) structures, are given in
[0115] To this end, the experiments discussed hereinabove help synthesize Cu-MCM-41, which was functionalized by N.sup.1-(3-trimethoxy silylpropyl) diethylenetriamine (NTSDETA) yielding NH.sub.2-Cu-MCM-41. The NH.sub.2-Cu-MCM-41 was crosslinked with terephthaloyl chloride and tetramine in the active layer of thin film composite (TFC) membrane producing XCuO-MCM-41/PA@PS/PET membranes. The membranes were tested for their ability to desalinate a feed containing salts such as MgCl.sub.2, MgSO.sub.4, CaCl.sub.2), Na.sub.2SO.sub.4, and NaCl with a >98% rejection of MgCl.sub.2 by 0.05%-CuO-MCM-41/PA@PS/PET membrane. In addition, the highest permeate flux was achieved to be 16 LMH for 0.05%-CuO-MCM-41/PA@PS/PET at 25 bar. Similarly, the membranes were also applied for rejecting pharmaceutical micropollutants such as caffeine, amitriptyline, sulfamethoxazole, and loperamide, with the rejection of caffeine reaching >78%.
[0116] Numerous modifications and variations of the present disclosure are possible in light of the above teachings. It is, therefore, to be understood that, within the scope of the appended claims, the disclosure may be practiced otherwise than as specifically described herein.