PROCESS FOR PRODUCING AMMONIA
20240375969 ยท 2024-11-14
Inventors
- Pau Tur?n Dols (Rub? (Barcelona), ES)
- Vanesa Sanz Beltr?n (Rub? (Barcelona), ES)
- Carlos Enrique Alem?n Llans? (Barcelona, ES)
- Jordi Sans (Barcelona, ES)
Cpc classification
B01J27/1806
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01C1/026
CHEMISTRY; METALLURGY
International classification
C01C1/02
CHEMISTRY; METALLURGY
B01J37/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A process for producing ammonia includes the step of contacting nitrogen and water with a catalyst containing permanently polarized hydroxyapatite.
Claims
1. A process for producing ammonia comprising the step of: contacting nitrogen and water with a catalyst comprising or consisting of a permanently polarized hydroxyapatite.
2. The process according to claim 1, wherein the permanently polarized hydroxyapatite has at least one of: a crystallinity>65%; a proportion of amorphous calcium phosphate<18%, based on a total weight of the permanently polarized hydroxyapatite; a proportion of ?-tricalcium phosphate<36% based on the total weight of the permanently polarized hydroxyapatite; a bulk resistance from 10.sup.7 ? cm.sup.2 to 10.sup.5 ? cm.sup.2, wherein the bulk resistance increases by only 4% to 73% after 3 months; and a surface capacitance decreasing less than 8%.
3. The process according to claim 1, wherein the permanently polarized hydroxyapatite is obtained or obtainable by a process comprising the steps of: (a) preparing samples comprising or consisting of hydroxyapatite; (b) sintering the samples prepared in step (a) at a temperature between 700? C. and 1200? C.; (c) applying a constant or variable DC voltage between 250 V and 2500 V for at least 1 minute at a temperature between 900? C. and 1200? C., or applying an equivalent electric field between 1.49 kV/cm and 15 kV/cm for at least 1 minute at a temperature between 900? C. and 1200? C., or applying an electrostatic discharge between 2500 V and 1500000 V for less than 10 minutes at a temperature between 900? C. and 1200? C., or applying an equivalent electric field between 148.9 kV/cm and 8928 kV/cm for less than 10 minutes at a temperature between 900? C. and 1200? C.; and (d) cooling the samples obtained in step (c) while maintaining the DC voltage or the equivalent electric field, or cooling the samples obtained in step (c) while maintaining or without maintaining the electrostatic discharge or the equivalent electric field.
4. The process according to claim 1, wherein the permanently polarized hydroxyapatite is obtained or obtainable by a process comprising the steps of: (a) preparing samples comprising or consisting of hydroxyapatite; (b) sintering the samples prepared in step (a) at a temperature of 1000? C.; (c) applying an equivalent electric field of 3 kV/cm at a temperature of 1000? C.; and (d) cooling the samples obtained in step (c) while maintaining the equivalent electric field.
5. The process according to claim 1, wherein the contacting step is carried out with a volumetric ratio of the water to the catalyst of 10000:1 to 0.1:1.
6. The process according to claim 1, wherein the contacting step is carried out under a pressure of 0.01 bar to 20 bar.
7. The process according to claim 1, wherein the contacting step is carried out with a molar ratio of nitrogen to the catalyst of 400 to 20.
8. The process according to claim 1, wherein the contacting step is carried out at a temperature of ?95? C. to 140? C.
9. The process according to claim 1, wherein the contacting step is carried out for 0.0001 h to 120 h.
10. The process according to claim 1, wherein the contacting step is carried out under UV irradiation or UV-Vis irradiation.
11. The process according to claim 10, wherein the UV irradiation and/or visible light irradiation has an irradiance from 0.1 W/m.sup.2 to 200 W/m.sup.2.
12. The process according to claim 10, wherein a surface of the catalyst is exposed to the UV irradiation or UV-Vis irradiation, wherein the surface of the catalyst being exposed to the UV irradiation or UV-Vis irradiation is not covered by the water.
13. The process according to claim 1, wherein the contacting step is carried under an atmosphere which is, apart from the nitrogen, free or basically free of any further gas.
14. The process according to claim 1, wherein the contacting step is carried out by using air, wherein nitrogen is part of the air.
15. (canceled)
16. The process according to claim 6, wherein the pressure is a pressure of nitrogen.
17. The process according to claim 1, wherein the contacting step is carried under an atmosphere which is, apart from nitrogen and water vapor, free or basically free of any further gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0149] For a better understanding of what has been disclosed, some figures are attached which schematically or graphically and solely by way of non-limiting example show a practical case of embodiment of the present invention.
[0150] In the figures, the following is schematically displayed:
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DETAILED DESCRIPTION
Example Section
1. Synthesis of Hydroxyapatite (HAp)
[0162] 15 mL of 0.5 M of (NH.sub.4).sub.2HPO.sub.4 in de-ionized water were added at a rate of 2 mL/min to 25 mL of 0.5 M of Ca(NO.sub.3).sub.2 in ethanol (with pH previously adjusted to 11 using ammonium hydroxide solution) and left aging for 1 h. The whole process was performed under gentle agitation (150 rpm) and at room temperature. Hydrothermal treatment at 150? C. was applied using an autoclave marketed under the trademark DIGESTEC DAB-2? for 24 h. The autoclave was allowed to cool down before opening. The precipitates were separated by centrifugation and washed with water and a 60/40 v/v mixture of ethanol-water (twice). After freeze-drying it for 3 days, the white powder obtained was sintered for 2 h at 1000? C. in air using a furnace marketed under the registered trademark CARBOLITE? ELF11/6B/301.
2. Polarization of Hydroxyapatite (HAp)
[0163] Mechanical consistent discs of ?1.5 mm of thickness and 1.766 mm of diameter were obtained by pressing 150 mg of HAp powder at 620 MPa for 10 min in a mold. Thermal polarization was done placing the HAp discs between two stainless steel (AISI 304) and applying a constant DC voltage conducted by Pt cables of 500 V for 1 h with a GAMMA power supply, while temperature was kept at 1000? C. during such a period using the same laboratory furnace. The discs were allowed to cool down maintaining the applied electric potential for 30 minutes, and finally, all the system was powered off and left to cool overnight.
3. Synthesis
[0164] A high pressure stainless steel reactor was employed to perform the catalytic reactions. The reactor had an inert reaction chamber coated with a perfluorinated polymer (120 mL) where both the catalyst and water were incorporated. The reactor was equipped with an inlet valve for the entrance of gases (i.e. N.sub.2) and an outlet valve to recover the gaseous reaction products. A UV lamp (GPH265T5L/4, 253.7 nm) was also placed in the middle of the reactor to irradiate the catalyst directly, the lamp being protected by a UV transparent quartz tube. All surfaces were coated with a thin film of a perfluorinated polymer in order to avoid any contact between the reaction medium and the reactor surfaces, in this way discarding other catalyst effects.
[0165] Catalyst samples, weighting approximately 150 mg, and de-ionized liquid water were initially incorporated into the reaction chamber. The chamber was extensively purged with N.sub.2 in order to eliminate the initial air content. After this, N.sub.2 gas was introduced to increase the reaction chamber pressure (measured at room temperature) to the target pressure.
[0166] The reaction products were analyzed by 1H NMR spectroscopy. All .sup.1H NMR spectra were acquired with a Bruker Avance-II+ spectrometer operating at 600 MHz. The chemical shift was calibrated using tetramethylsilane (TMS) internal standard. 512 scans were recorded in all cases. In order to remove the reaction products from the catalyst, 10 mg of the reacted catalyst were dissolved in 15 mL of water with pH adjusted to 2.1?0.2 using 7.6 mM H.sub.2SO.sub.4, to promote the conversion of ammonia in NH.sub.4.sup.+, and applying 4 cycles that involved sonication (5 min) and stirring (1 min) steps. Then, for the 1H NMR sample preparation, 500 ?L of the reacted catalyst solution were mixed with 100 ?L of DMSO-d.sub.6 instead of solvents with labile deuterons (i.e. D20) to avoid the formation of ammonium deuterated analogues, not desired for quantitative analysis. The same treatment was applied to the water supernatant.
4. N.SUB.2 .Fixation to Ammonia
[0167] The p-HAp electrocatalyst was prepared as described in previous work (J. Sans, E. Armelin, V. Sanz, J. Puiggali, P. Turon and C. Alem?n, J. Catal., 2020, 389, 646-656; J. Sans, V. Sanz, J. Puiggali and P. Turon, Cryst. Growth Des. 2021, 21, 748-756). In brief, after hydrothermal synthesis of HAp using a recently proposed procedure to control the anisotropic growth, the resulting powder was sintered at 1000? C. Then, discs of ?1.5 mm thickness and 1.766 mm diameter were obtained by pressing in a mold. Then, the discs were polarized applying a DC voltage of 500 V for 1 h at 1000? C.
[0168] In order to investigate the electrocatalytic synthesis of ammonia over p-HAp, a reaction was performed at 120? C. in a stainless steel reactor with an inert reaction chamber (i.e. a chamber coated with a perfluorinated polymer) illuminated with UV light. In order to eliminate the initial air content, the chamber was firstly purged with the N.sub.2 and, subsequently, filled with N.sub.2 (6 bar). A volume of 20 mL of de-ionized water was introduced in the reactor and put in contact with the non-irradiated side of the p-HAp disk, as is sketched in
[0169] The products generated on the surface of the p-HAp disk after 96 h of reaction were identified adapting a procedure for rapid NH.sub.4.sup.+ analyses using 1H NMR spectroscopy (R. Y. Hodgetts, A. S. Kiryutin, P. Nichols, H.-L. Du, J. M. Bakker, D. R. Macfarlane and A. N. Simonov, ACS Energy Lett., 2020, 5, 736-741). More specifically, 10 mg of the reacted catalyst were dissolved in 15 mL of water with pH adjusted to 2.1?0.2 using 7.6 mM H.sub.2SO.sub.4, to promote the conversion of ammonia in NH.sub.4, and applying 4 cycles that involved sonication (5 min) and stirring (1 min) steps. Then, for the 1H NMR sample preparation, 500 ?L of the reacted catalyst solution were mixed with 100 ?L of DMSO-d.sub.6. As is illustrated in
[0170] Other products coming from CO.sub.2 fixation were also identified in the 1H NMR spectrum: formic acid (8.07 ppm), acetone (2.06 ppm) and acetic acid (1.92 ppm). Although p-HAp was found to catalyze the electroreduction of CO.sub.2, the source of such gas in the reaction chamber was initially uncertain. After different tests aimed at having an exhaustive purge of the reactor chamber, ensuring the elimination of gases other than N.sub.2, and several blank and control reactions, it was concluded that the CO.sub.2 adsorbed by the perfluorinated polymer, which coated all surfaces of the reaction chamber, was the source for the carbon-fixation reaction. Thus, although the yield of NH.sub.4.sup.+ was null in absence of catalyst (blank reaction) and very low (1.3?0.5 ?mol/g) when the p-HAp was not irradiated with UV light (control reaction), weak signals associated to formic acid, acetone and acetic acid were still detectable in the former case while they were not detected in the latter one (
[0171] An important aspect to be considered is the transfer of the ammonia molecules formed on the surface of the catalyst to the water medium, which is in contact with the p-HAp disk (
[0172] Analyses of the supernatants have been also used to study the influence of the reaction time in the yield of products coming from desorbed CO.sub.2 fixation. Results are displayed in
5. Influence of the Pressure, Temperature, Water Volume and Time on the Yield of Ammonia
[0173] The influence of different factors on the yield of ammonia is described in
[0174] Another important factor that deserves consideration is the reaction temperature. This was varied from 95 to 140? C. (
[0175] The volume of water introduced in the reactor, which is the source of protons for NH.sub.4 production, is a key parameter that deserves consideration. Reactions were conducted considering 0, 10, 20 and 40 mL of water in contact with the p-HAp catalyst (see
[0176] The influence of the time on the yield of NH.sub.4.sup.+ was examined considering reactions of 24 h, 48 h and 96 h while the N.sub.2 pressure, the temperature and the initial content of water were kept at 6 bar, 120? C. and 20 ml, respectively (
6. Proof of Concept: Polluted Air
[0177] As a proof of concept, the performance of the catalyst was explored with polluted air at atmospheric pressure. More specifically, air polluted by the combustion of fossil carburant was captured from a road with a large volume of traffic of cars and trucks and transferred to the reaction chamber. In addition of N.sub.2 and O.sub.2, the content of CO.sub.2, CH.sub.4 and other pollutants was significantly higher than the average of the ambient air. Therefore, the valuable products coming from both CO.sub.2-, CH.sub.4- and N.sub.2-fixation were expected to be obtained by exposing the polluted air to the optimized reaction conditions. The reaction was conducted using p-HAp in contact with 20 ml of water at 120? C. and under UV radiation. Representative .sup.1H NMR spectra of the catalyst solution and the supernatant after 96 h reactions are shown in
[0178] As it can be seen, NH.sub.4.sup.+ was observed in both the catalyst and the supernatant, even though the amount detected in the last was four times greater than in the first. The total yield of ammonium was of 20.7?4.7 ?mol/g of catalyst. Although this value was lower than the one observed using 6 bar of N.sub.2 and 96 h at 120? C. (27.3?2.8 ?mol/g of catalyst), the difference was less than expected, suggesting that other components and/or pollutants of air, as for example Oz and NO, could affect favorably to nitrogen fixation.
TABLE-US-00001 TABLE 1 Yield of products (in ?mol/g of catalyst) coming from the nitrogen and carbon fixation NH.sub.4.sup.+ as extracted from the catalyst and the supernatant after the reaction of polluted air (see FIG. 4). Catalyst Supernatant Total Product (?mol/g) (?mol/g) (?mol/g) NH.sub.4.sup.+ 4.1 ? 0.8 16.6 ? 3.9 20.7 ? 4.7 HCOOH 20.1 ? 4.1 17.5 ? 2.7 37.6 ? 6.8 CH.sub.3CH.sub.2OH 3.5 ? 0.4 2.8 ? 0.4 6.3 ? 0.8 CH.sub.3COCH.sub.3 7.8 ? 2.1 0.8 ? 0.1 8.6 ? 2.3 CH.sub.3COOH 12.6 ? 1.9 52.8 ? 8.1 65.4 ? 10.0 Total coming 44.0 ? 8.5 73.7 ? 11.3 118.7 ? 19.8 from CO.sub.2 fixation Total of 48.1 ? 8.6 90.3 ? 15.2 138.4 ? 23.8 valuable products
[0179] Valuable products coming from carbon fixation were also detected. In addition of formic acid, acetone and acetic acid, which were previously detected as a consequence of the CO.sub.2 desorption from the perfluorinated coating, ethanol was also identified. This was not a surprising result since previous studies proved that p-HAp catalyzes the formation of ethanol by carbon fixation from mixtures of CO.sub.2 and CH.sub.4, the latter among the common urban volatile organic compound emissions. Overall, these results demonstrate that the p-HAp catalyst cleans polluted air producing valuable compounds using mild reaction condition that can be employed as raw material for manufacturing fertilizers and other chemicals. It is worth noting that the simultaneous fixation of N.sub.2 and CO.sub.2 is a paradox since the CO.sub.2 emitted by conventional production of ammonia using N.sub.2 and H.sub.2 causes massive greenhouse effect. Within this context, the p-HAp appears to be a step in the right direction to fight anthropogenic climate change without detriment in the production of fertilizers.
7. Conclusions
[0180] The electrosynthesis of ammonia from N.sub.2 and water with p-HAp has been demonstrated using mild reaction conditions. The yield of the reaction has been optimized by considering the temperature, the N.sub.2 pressure, the volume of water and the reaction time. The main part of the produced ammonia migrates from the catalyst to the water supernatant, which is in contact with the surface of the catalyst, facilitating its recovery and avoiding the catalyst saturation. On the other hand, this catalyst is also able to convert CO.sub.2 into valuable chemical products, such as formic acid, ethanol and acetone. The coexistence of nitrogen- and carbon-fixation processes and the migration of the products to the liquid phase suggest that p-HAp is particularly suitable for the catalytic cleaning of polluted air. Within this context, the reaction produced using 1 bar of air in polluted by vehicle emissions resulted in the formation of 138.4?23.8 ?mol of valuable chemicals/g of catalyst (i.e. 118.7?19.8 and 20.7?4.7 ?mol/g from carbon- and nitrogen-fixation processes).