Process for reducing the content of organic nitrogen compounds from hydrotreating feedstocks for ultra-low-sulfur diesel production
09925517 · 2018-03-27
Assignee
Inventors
- Rodolfo Juventino Mora Vallejo (Mexico City, MX)
- J. Ascencion Montoya De La Fuente (Mexico City, MX)
- Georgina Cecilia Laredo Sanchez (Mexico City, MX)
- Edith Meneses Ruiz (Mexico City, MX)
- J. Jesus Castillo Munguia (Mexico City, MX)
- Beatriz Zapata Rendon (Mexico City, MX)
Cpc classification
C10G45/02
CHEMISTRY; METALLURGY
B01J2220/44
PERFORMING OPERATIONS; TRANSPORTING
B01J20/2803
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3042
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3021
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3425
PERFORMING OPERATIONS; TRANSPORTING
C10G67/06
CHEMISTRY; METALLURGY
C10G2300/1055
CHEMISTRY; METALLURGY
B01J20/226
PERFORMING OPERATIONS; TRANSPORTING
B01J20/281
PERFORMING OPERATIONS; TRANSPORTING
B01J2220/54
PERFORMING OPERATIONS; TRANSPORTING
C10G25/003
CHEMISTRY; METALLURGY
International classification
C10G45/02
CHEMISTRY; METALLURGY
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
C10G25/00
CHEMISTRY; METALLURGY
C10G67/06
CHEMISTRY; METALLURGY
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/281
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention is related to a selective adsorption process aimed at reducing the content of nitrogen organic compounds (NOC's) that is present in hydrotreating loads (HDT) for the production of ultra-low-sulfur diesel (ULSD below 15 ppm), which is carried out at ambient temperature, atmospheric pressure, without hydrogen, using adsorbing materials with organic metal structure MIL-101-Cr-M.sup.X+ (MOF MIL-101-Cr-M.sup.X+), where M.sup.X+ can be any metal cation such as Mg.sup.2+, Al.sup.3+ or Ti.sup.4+. Likewise, the present invention considers the preparation of extrudates and the regeneration of the employed MOF adsorbent materials. In this sense, it is worth noting that the diesel HDT loads to which the present invention is referred to are hydrocarbon currents with distillation temperatures ranging from 150 to 400 C. being preferably Straight Run Gasoil (SRGO), Light Cycle OIL (LCO) and Coker Gasoil (CGO), including their blends, but oil derived fuels can be included: gasoline, diesel and jet fuel, and other hydrocarbon currents obtained from the oil refining processes, which in turn are destined to be loads of the hydrodesulfurization process (HDS) for the production of ultra-low-sulfur diesel. According to the aforementioned, it is worth mentioning that the present invention process which is the selective adsorption process of nitrogen organic compounds is designed for the pretreatment of loads that enter the HDS process, which increases the catalyst lifespan and improves the economy of the HDS process.
Claims
1. A selective adsorption process for reducing the content of nitrogen organic compounds (NOC's) in diesel hydrotreating (HDT) loads comprising the following stages: I. loading extrudates obtained from powdered adsorbent materials of MOF MIL-101-Cr-M.sup.X+, where M.sup.X+ is a metal cation selected from the group consisting Mg.sup.2+, Al.sup.3+ or Ti.sup.4+ in a fixed-bed-column; II. contacting the diesel hydrotreating load with said extrudates of said powdered absorbent materials MOF MIL-101-Cr-M.sup.X+ for selective adsorption of nitrogen compounds at ambient temperature, atmospheric pressure and without using nitrogen to reduce the content of nitrogen organic compounds (NOC's) present in the diesel hydrotreating load; and III. regenerating used extrudates of said powdered absorbent materials MOF MIL-101-Cr-M.sup.X+.
2. The process of claim 1, where stage I consists of: a) grinding a MOF MIL-101-Cr-M.sup.X+ solid powder obtained from a metal-organic synthesis to produce particles; b) adding an organic binder to the particles of MOF MIL-101-Cr-M.sup.X+, where said organic binder is selected from the group consisting of carboxymethylcellulose (CMC), hydroxyethylcellulose, and xanthan gum to obtain a homogenized solid mixture; c) peptizing the homogenized solid mixture with water in a ratio from 1.3 to 1.7 ml/g of the homogenized solid mixture to obtain a homogeneous paste; d) introducing the homogeneous paste to an extruder; e) setting of the angular velocity of rotors in the extruder from 20 to 30% of a maximum velocity; f) extruding the material to obtain extrudates; g) drying the extrudates at temperatures from 100 to 140 C. for 10 to 14 hours; and h) sieving of the obtained extrudates to a desired size.
3. A process according to claim 2, where the organic binder is added in an amount of from 4 to 8 wt. % based on the weight of the particles.
4. A process according to claim 2, where the organic binder is carboxymethylcellulose (CMC).
5. A process according to claim 2, where bidistilled water is used in the peptization of the homogenized solid mixture.
6. A process according to claim 2, where the ratio of water to solid mixture used in the peptization of the homogenized solid mixture is from 1.4 to 1.6 ml/g.
7. A process according to claim 2, where the diameter of the extrudates is from 0.8 to 1.3 mm.
8. A process according to claim 2, where the sieving of the extrudates is carried out to obtain a particle size from 1 to 2 mm in length.
9. A process according to claim 1, where the extrudates are in the form of cylinders.
10. A process according to claim 1, where the extrudates have a BET specific surface area of 2, 600 to 3,000 m.sup.2/g.
11. A process according to claim 1, where stage II consists of: a) activating the MOF MIL-101-Cr-M.sup.X+ extrudates loaded in the fixed bed column using a convection oven with a nitrogen current flow from 10 to 100 ml/min, through the fixed bed column, starting an oven heating program until reaching temperatures from 110 to 130 C., maintaining the temperature for 4 to 12 hours; afterwards, cooling the resulting extrudates to temperatures from 20 to 30 C.; and b) Feeding of the diesel hydrotreating load to be treated, by ascending or descending flow, to the fixed bed column using a peristaltic pump with a space velocity (LHSV) of up to 12 h.sup.1; periodic recollection of effluent at an outlet of the fixed bed column and analysis of total nitrogen corresponding to recollected fractions.
12. A process according to claim 11, where the nitrogen current in the activation step of the MOF MIL-101-Cr-M.sup.X+ extrudates, is a flow from 50 to 60 ml/min.
13. A process according to claim 11, where the diesel hydrotreating load in step b) of stage II is supplied at a space velocity (LHSV) ranging from 0.5 to 1.5 h.sup.1.
14. A process according to claim 1, where the diesel hydrotreating load treated in stage II, is obtained by distillation of a hydrocarbon stream at a temperature ranging from 150 to 400 C.
15. A process according to claim 1, where the hydrotreating load being treated in stage II, is selected from the group consisting of Straight Run Gasoil (SRGO), Light Cycle OIL (LCO), Coker Gasoil (CGO), gasoline, diesel and jet fuel, and mixtures thereof.
16. A process according to claim 1, where stage III consists of: a) draining effluent from said fixed bed column; b) extracting the extrudates of the powdered absorbent material with a non-polar solvent extraction, and distilling the solvent to obtain a recovered fraction in an amount of from 9 to 11% by volume and returning the recovered fraction to a load tank of the adsorption process; where the solvent/powdered absorbent material ratio is from 3 to 7 ml/g; c) In situ extraction of the powdered absorbent material from step b) at ambient temperature with a polar solvents at a solvent/powdered absorbent material ratio from 5 to 15 ml/g; separating the polar solvent by distillation to obtain a residue in an amount of 0.8 to 1.3% by volume with a total nitrogen content from 2 to 3 wt. %; d) Column drying the extrudates of the powdered absorbent material by passing a nitrogen flow at a temperature from 80 to 120 C. to eliminate completely the polar solvent.
17. A process according to claim 16, where the nonpolar solvent in step b) of stage III, is selected from C.sub.3 to C.sub.8.
18. A process according to claim 16, where the polar solvents in step c) of stage III, are selected from the group consisting of ketones, alcohols and amides.
19. A process according to claim 16, where the polar solvent in step c) of stage III, is acetone.
20. A process according to claim 16, where the nitrogen in step d) of stage III is dry.
Description
BRIEF DESCRIPTION OF FIGURES
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(2)
(3)
(4)
(5)
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DETAILED DESCRIPTION
(9) The present invention is related to a selective adsorption process aimed at reducing the content of nitrogen organic compounds (NOC's) present in hydrotreating (HDT) loads to produce ultra-low-sulfur diesel (ULSD below 15 ppm) at ambient temperature, atmospheric pressure and without hydrogen, using adsorbing materials with organic metal structure MIL-101-Cr-M.sup.X+ (MOF MIL-101-Cr-M.sup.X+), where M.sup.X+ can be any metal cation such as Mg.sup.2+, Al.sup.3+ or Ti.sup.4+.
(10) (MOF: Metal Organic Framework and MIL: Material of Institute Lavoisier).
(11) Likewise, the present invention considers the preparation of extrudates and the regeneration of the used MOF adsorbing materials.
(12) In this sense, it is worth noting that the diesel HDT loads, to which the present invention is referred, are hydrocarbon currents with distillation temperatures ranging from 150 to 400 C., preferably Straight Run Gasoil (SRGO), Light Cycle OIL (LCO) and Coker Gasoil (CGO), including their blends, but oil derived fuels can be included: gasoline, diesel and jet fuel, and other hydrocarbon currents obtained from the oil refining processes, which in turn are destined to be loads of the hydrodesulfurization process (HDS) to produce ultra-low-sulfur diesel.
(13) For this reason, the selective adsorption process of NOC's is designed for the pretreatment of loads that enter the Hydrodesulfurization Process (HDS), and exert a positive effect on the reduction of the severe conditions under which the HDS process takes place, thus increasing the catalyst lifespan and improving the economy of the HDS process.
(14) The adsorbing materials MOF MIL-101-Cr-M.sup.X+ (MOF MIL-101-Cr-M.sup.X+), where M.sup.X+ can be any metal cation such as Mg.sup.2+, Al.sup.3+ or Ti.sup.4+, are highly crystalline materials with high surface area and a highly dispersed metal cation, which are properties that contribute significantly to the selective adsorption process featured in the present invention to reduce the content of NOC's at ambient temperature and atmospheric pressure due to the higher affinity of NOC's for the solid medium (MOF MIL-101-Cr-M.sup.X+) with respect to the present hydrocarbons.
(15) The selective adsorption process of the present invention takes place either by batches, vigorous stirring of the MOF MIL-101-Cr-M.sup.X+ powder or by means of a continuous-flow-adsorption process through a fixed-bed column using MOF MIL-101-Cr-M.sup.X+ extrudates (
(16) The cubic structure of the MOF MIL-101-Cr-M.sup.X+ materials (a.sub.o=8.9 nm) displays various unprecedented characteristics: mesoporous-zeolite-type structure, giant cell volume (702 nm.sup.3), pore sizes from 2.9 to 3.4 nm, pore volume from 1.27 to 2.06 cc/g and BET specific surface area from 2,600 to 3,000 m.sup.2/g.
(17) The MOF MIL-101-Cr-M.sup.X+ materials, once synthesized, are powders (
(18) The extrusion of the MOF MIL-101-Cr-M.sup.X+ materials includes the pelletizing of MOF powder and its mixture with long-chain-organic binders such as Carboxymethylcellulose (CMC), Hydroxyethylcellulose, Xanthan gum and, in general, polysaccharide-type compounds, among others, to obtain extrudates in the physical form of cylinders or spheres with physical and mechanical properties necessary for their use in fixed-bed-column-type-continuous processes (FBC) or any other related process.
(19) In addition, the present invention process includes the regeneration of the used MOF adsorbing materials by means of a light hydrocarbon wash, non-polar C.sub.3-C.sub.8, followed by the in situ extraction at ambient temperature with polar solvents such as ketones, alcohols or amides. The regenerated materials display a higher adsorption capacity with respect to other materials usually used in the HDT processes.
(20) The present invention process consists of the following stages: I. The preparation of extrudates, preferably in the physical form of cylinders or spheres (
(21) Detailed description of each mentioned stage: I. The preparation of extrudates, preferably in the physical form of cylinders or spheres (
(22) In this sense, it is important to point out that the diesel HDT loads without being treated with the present invention, which have on average from 250 to 500 ppm of N.sub.total and from 10,000 to 25,000 ppm of S.sub.total, when fed to the HDS process, produce diesel with more than 300 ppm of S.sub.total at a reaction temperature of 330 C. whereas the diesel HDT loads treated with the present invention, which have on average from 50 to 100 ppm of N.sub.total and from 10,000 to 25,000 ppm of S.sub.total, when fed to the HDS process, generate a ULSD with less than 15 ppm of S.sub.total at reaction temperatures below 330 C.
(23) The aforementioned confirms that the present invention process of selective adsorption of nitrogen organic compounds, designed for pretreating the load that enters the HDS process, impacts positively on the reduction of the harsh conditions at which the HDS process takes place, increasing the catalyst lifespan and improving the economy of the HDS process.
EXAMPLES
(24) What follows is the description of some practical examples to provide a better understanding of the present invention without limiting its scope.
Example 1
(25) Activation Process of the Adsorbent MOF MIL-101-Cr Synthesized Using Propylene Oxide as Material Mesoporosity Promoter for the Adsorption Process.
(26) The purpose of the adsorbent activation is to reach the maximum intrinsic adsorption capacity of the material: At first, one gram of adsorbent was placed into a vial or recipient destined to perform the adsorption process of NOC's for hydrotreatment (HDT) loads; Shortly after, the material was placed in an oven and heated at 120 C. for 12 hours, time at which the material lost 5 wt. %, derived from the humidity loss; and Afterwards, the temperature fell to 30 C. to perform the selective adsorption process of NOC's.
Example 2
(27) With the adsorbing material MOF MIL-101-Cr, synthesized using Propylene Oxide as material mesoporosity promoter, in its original powder state (
Example 3
(28) With the adsorbing material MOF MIL-101-CrMg.sup.2+ synthesized like MOF MIL-101-Cr from Example 2 and incorporating Mg.sup.2+ as Magnesium Ethoxide from the synthesis, and activated as described in Example 1, the equilibrium adsorption capacity test was carried out following the same methodology from Example 2, using a mixture of 95% of SRGO and 5% of LCO, with a N.sub.total content of 293 mg of N.sub.total/Kg.
(29) The result was a reduction of Nitrogen content in the equilibrium mixture of 92.3%, showing a capacity adsorption of 2.9 mg of N.sub.total/g of adsorbent.
Example 4
(30) With the adsorbing material MOF MIL-101-CrMg.sup.2+ from Example 3, activated as described in Example 1, the equilibrium adsorption capacity test was carried out following the same methodology from Example 2, using a mixture of 85% of SRGO and 15% of LCO, with a N.sub.total content of 309 mg/Kg.
(31) The result was a reduction of Nitrogen content in the equilibrium mixture of 90.1%, showing a capacity adsorption of 3.1 mg of N.sub.total/g of adsorbent.
Example 5
(32) With the adsorbing material MOF MIL-101-CrMg.sup.2+ from Example 3, activated as described in Example 1, the equilibrium adsorption capacity test was carried out following the same methodology from Example 2, using a mixture of 75% of SRGO and 25% of LCO, with a N.sub.total content of 325 mg of N/Kg.
(33) The result was a reduction of Nitrogen content in the equilibrium mixture of 83.3%, showing a capacity adsorption of 3.1 mg of N.sub.total/g of adsorbent.
Example 6
(34) Preparation of Extrudates
(35) The adsorbing materials MOF MIL-101-Cr and MOF MIL-101-CrMg.sup.2+, synthesized as described by Examples 2 and 3, respectively, both as powders, as obtained in their syntheses and shown in
(36) The adsorbing material was ground until producing fine particles, which were mixed with 6 wt. % of Carboxymethylcellulose (CMC) up to homogenization; the obtained solid mixture was peptized with bidistilled water with a ratio of 1.5 ml of bidistilled water/g of solid mixture; the obtained homogeneous paste was introduced into the extruding recipient of the GEA PHARMA SYSTEM equipment and the revolutions per minute necessary for the rotors in the container were programmed to reach the required torque (25%) to carry out the extrusion process slowly until using the whole process material; the obtained extrusion material was dried in an oven at 120 C. for 12 hours; cylinders with 1-mm diameters were cut to obtain a length of 2 mm.
(37) According to the BET method, the obtained material MOF MIL-101-Cr-Mg.sup.2+ arranged as agglomerated cylinders with Carboxymethylcellulose (CMC) and that are shown in
(38) In this sense, it is important to mention that mesoporosity is a very important property for the selective adsorption processes in liquid phase, which take place at ambient temperature, which is the case, but not limitant of the selective adsorption of nitrogen compounds present in gasoil.
Example 7
(39) With the adsorbing material MOF MIL-101-CrMg.sup.2+ in the form of extrudates, the present invention process was carried out in fixed bed and continuous flow; for this purpose, the experimental system shown in
(40) 2.5 g of adsorbing material were packed as extrudates in the microplant column,
(41) Pretreatment:
(42) As done with the powdered material, the adsorbing material has to be activated before performing the adsorption process. Once the column was loaded with the adsorbent, this one was integrated to the microplant and placed inside a convection oven. A nitrogen current was passed at a flow rate from 50 to 60 ml/min through the column, and the oven heating program was started until reaching 120 C., keeping this temperature for 12 hours to remove humidity and volatile adsorbent impurities, after which it was cooled down until 25 C. to start the adsorption process.
(43) Adsorption Process
(44) The following loads were used separately to assess the performance of the MOF MIL-101-CrMg.sup.2+ material in packed bed:
(45) Load 1.SRGO=285 ppm N.sub.total,
(46) Load 2.90 vol. % SRGO/10 vol. % LCO=301 ppm N.sub.total, and
(47) Load 3.80 vol. % SRGO/20 vol. % LCO=321 ppm N.sub.total;
(48) The flow was ascending in the packed column by means of a peristaltic pump with a space velocity (LHSV) of 0.8 h.sup.1. The effluent at the exit of the packed column was collected regularly and the total nitrogen was analyzed by means of the Chemiluminescence model Antek Multitek analyzer.
(49) The results of the adsorption capacity of MOF MIL-101-CrMg.sup.2+ are shown in
Example 8
(50) Simple Regeneration Process of the Adsorbing Material MOF MIL-101-CrMg.sup.2+
(51) In order to reestablish the adsorption capacity of the adsorbing material MOF MIL-101-CrMg.sup.2+ once the adsorption process is finished, which was suspended when the effluent total nitrogen content was equal to 40% of the feeding current, the packed bed with the adsorbing material MOF MIL-101-CrMg.sup.2+ was submitted to a simple regeneration process, where the hydrocarbons adsorbed in the packed bed were extracted with a polar solvent (Acetone). The column specifications are the following:
(52) TABLE-US-00001 Height, cm 40.5 Diameter, cm 2.6 Cross sectional area, cm.sup.2 5.3 Volume, cm.sup.3 215 Adsorbing material mass, g 35 Packed-bed density, g/ml 0.16 Adsorption temperature: 30 C. LHSV: 1.0 h.sup.1 Load: SRGO/LCO/CGO (60/25/15 wt. %, respectively) Total Nitrogen: 458 mg/kg Total Sulfur: 1.81 wt. %
(53) Once the adsorption process was concluded, the regeneration process was carried out, which consisted of the following sequential stages:
(54) a) Drainage,
(55) b) Extraction with 500 ml of polar solvent (Acetone), and
(56) c) Drying with Nitrogen gas at 80 C.
(57) The mass balance with this regeneration procedure is shown in Table No. 1.
(58) TABLE-US-00002 TABLE NO. 1 Mass balance in the simple regeneration process The extract is the residue that is obtained after distilling Acetone Load Product Drainage Extract Amount, grams 1050.0 884.0 81.0 102.6 Total Nitrogen, mg/kg 458 87 402 3150
Example 9
(59) Combined Regeneration Process of the Adsorbing Material MOF MIL-101-CrMg.sup.2+
(60) In order to reduce the nitrogen concentrated residue, obtained after recovering the polar solvent by distillation, the regeneration process was modified, which was applied to the adsorbing material MOF MIL-101-CrMg.sup.2+ after performing the packed column adsorption process, intercalating an extraction stage with a non polar solvent (Hexane) prior to the extraction stage with polar solvent (Acetone), to maximize the recovery of adsorbed hydrocarbons with a total nitrogen content that allows the recirculation to the load tank. The load flow was interrupted when the content of total nitrogen in the effluent was 40% of the one corresponding to the feed load. The characteristics of the adsorption column and the operation conditions are the same mentioned in Example 8.
(61) Once the adsorption process was finished, the regeneration process was executed, which consisted of the following sequential stages:
(62) a) Drainage,
(63) b) Extraction with 250 ml of non polar solvent (Hexane),
(64) c) Extraction with 500 ml of polar solvent (Acetone), and
(65) d) Drying with Nitrogen gas at 80 C.
(66) The mass balance with this regeneration process is shown in table No. 2.
(67) TABLE-US-00003 TABLE NO. 2 Mass balance in the combined regeneration process Extract 1 is the one obtained from the extraction with Hexane, and Extract 2 is the residue that is obtained after distilling Acetone Extract Extract Load Product Drainage 1 2 Amount, grams 1041.0 882.5 80.4 90.1 13.3 Total Nitrogen, mg/kg 458 87 402 261 25900
Example 10
(68) Long Term Test to Establish the Adsorption Capacity of the Material MOF MIL-101-CrMg.sup.2+ after Multiple Adsorption-Regeneration Cycles
(69) Following the same procedure in Example 7, but packing 0.1562 g of the adsorbing material MOF MIL-101-CrMg.sup.2+ in the form of extrudates from Example 3, in a column with a volume of 1 ml (1 cm in length and 0.1562 cm in internal diameter). In this case, consecutive tests were carried out to study the material regeneration feasibility by washing with acetone. In each case, approximately 3.4 ml (2.9 g) of a SRGO load (286 ppm of N) were passed at an LHSV of 0.8 h.sup.1. 2.2 ml of product were recovered, and 0.5 ml (0.4 g) were drained. The extraction of nitrogen compounds was carried out passing 10 ml of acetone at a flow of 1 ml/min, with further drying of the adsorbing material by means of nitrogen flow (50 ml/min, 15 min, 9 kg/cm.sup.2). This procedure was repeated until completing 280 adsorption-regeneration cycles, the result of the regenerations is shown graphically in
Example 11
(70) Preparation of HDS Load:
(71) In order to examine how the performance of the HDS catalysts is affected after reducing the NOC's content in a SRGO current, an HDS load was prepared as follows: 1) 215 ml of adsorbing material MOF MIL-101-CrMg.sup.2+ in the form of cylinders with 0.8 mm in diameter and 2 mm in length were packed in a Pyrex glass column; 2) 1,100 ml of SRGO with 285 ppmw of total Nitrogen were fed to the packed column, which was kept at 25 C., at a flow of 215 ml/h; 3) After completing step 2), the combined regeneration process described in Example 11 was performed; 4) Steps 2) and 3) were repeated until completing a total of 8,000 ml of treated PLG, which were analyzed in a Chemiluminescence model Antek Multitek equipment, obtaining a total Nitrogen content of 57 ppmw, for a reduction of 80%.
Example 12
(72) Pretreated HDS Load:
(73) In order to show the positive impact of introducing a gasoil load pretreated with the adsorbing material MOF MIL-101-CrMg.sup.2+, by means of the selective adsorption process featured in the present invention, on the HDS process, gasoil HDS experimental runs were performed in a microreaction system with two parallel reactors.
(74) In the first reactor, a SRGO feedstock without previous treatment with 285 mg of total Nitrogen/Kg of SRGO was used whereas in the second reactor, gasoil was used as a load with previous treatment, using the present invention process, under given conditions that the content of total Nitrogen was 57 mg/Kg of SRGO.
(75) The HDS reaction conditions were the same in both reactors, keeping the space velocity (LHSV=1.5 h.sup.1), Hydrogen pressure (P.sub.H2=56 Kg/cm.sup.2) and a Hydrogen/Oil ratio of 442 std l/l oil constant. The runs were carried out at three different reaction temperatures, 330, 340 and 350 C., respectively. The catalyst volume in each reactor was the same (7.5 ml) and the used catalyst was the same in both reactors. The obtained results are shown in
(76) Tests were carried out in an HDS microplant, which is equipped with two parallel microreactors, each equipped with its own instrumentation to control the operation conditions independently.
(77) Each reactor was loaded with 7.5 ml (8.19 g) of the same commercial catalyst commonly used in units used to obtain ultra-low-sulfur diesel (ULSD below 15 ppm).
(78) In a first experimental run, the following operation conditions were fixed:
(79) Load flow: 11.25 ml/h (LHSV=1.5 h.sup.1)
(80) Pressure: 56 kg/cm.sup.2
(81) H.sub.2/Oil ratio: 442 std l/l
(82) Temperature: 330, 340 and 350 C., respectively.
(83) Varying only the feedstock of each reactor:
(84) Reactor 1
(85) Load: SRGO without previous treatment (285 ppmw of total Nitrogen, 12,570 ppmw of total Sulfur)
Reactor 2 Load: SRGO with previous treatment with adsorbing material MOF MIL-101-CrMg.sup.2+ (57 ppmw of total Nitrogen, 12, 570 ppmw of total Sulfur)
(86) The measurement of total Sulfur in the loads and products was performed daily in a Chemiluminescence model Antek Multitek equipment, waiting for its stabilization before changing the reaction temperature.
(87) Table No. 3 shows that the total Sulfur content in the product samples for each reactor and each reaction temperature:
(88) TABLE-US-00004 TABLE NO. 3 Total Sulfur content in product with untreated load (Reactor 1) and with treated load (Reactor 2) Reaction temperature, Total Sulfur, ppmw C. Reactor 1 Reactor 2 330 400.1 14.9 340 34.7 8.9 350 10.9 4.3
(89) As observed in Table No. 3, the present-invention process helps diminish the reaction temperature in the HDS process in 20 C., keeping the ULSD specifications (<15 ppmw), which means a considerably longer HDS catalyst lifespan.
Example 13
(90) In order to show convincingly the impact of reducing the NOC's content in the load currents for the HDS process for the production of ultra-low-sulfur diesel (ULSD below 15 ppm), tests like those described in Example 12 were carried out, but with a more-difficult-to-be-hydrodesulfurated load. The conditions in each reactor were as follows:
(91) Reactor 1
(92) Load: SRGO/LCO/CGO mixture with a proportion of 60/25/15 in weight without previous treatment (458 ppmw of total Nitrogen, 18,100 ppmw of total Sulfur) Load flow: 7.5 ml/h (LHSV=1.0 h.sup.1) Hydrogen pressure: 56 kg/cm.sup.2 H.sub.2/PLG ratio: 442 std l/l Temperature: 320, 330 and 340 C., respectively.
Reactor 2 Load: SRGO/LCO/CGO mixture with a proportion of 60/25/15 in weight with previous treatment (92 ppmw of total Nitrogen, 18,100 ppmw of total Sulfur)
(93) The rest of the conditions were the same as those for Reactor 1.
(94) The obtained results are shown in Table No. 4 and graphically in
(95) TABLE-US-00005 TABLE NO. 4 Total Sulfur content in product with untreated load (Reactor 1) and with treated load (Reactor 2) Reaction temperature, Total Sulfur, ppmw C. Reactor 1 Reactor 2 320 477 22 330 50 9 340 8 7