AIR INTAKE SYSTEM FOR ENGINE
20180073474 ยท 2018-03-15
Assignee
Inventors
Cpc classification
F02M35/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/02491
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/02416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/0201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An adsorber assembly for separating contaminants, such as siloxanes, from air is provided. The adsorber assembly includes a housing having an inlet and an outlet. The adsorber assembly also includes at least one separation module stacked within the housing. The at least one separation module includes a first cartridge having a first filter media configured to separate contaminants from the air and a second cartridge having a second filter media configured to separate contaminants from the air. The second cartridge and the first cartridge define a flow path between the first filter media and the second filter media. The flow path is in fluid communication with the inlet of the housing. The present disclosure also provides an air intake system equipped with the adsorber assembly.
Claims
1. An adsorber assembly for separating contaminants from air, the adsorber assembly comprising: a housing having an inlet and an outlet; and at least one separation module stacked within the housing and comprising: a first cartridge having a first filter media configured to separate contaminants from the air; and a second cartridge having a second filter media configured to separate contaminants from the air, the second cartridge and the first cartridge defining a flow path between the first filter media and the second filter media, wherein the flow path is in fluid communication with the inlet of the housing.
2. The adsorber assembly of claim 1, wherein the contaminants include at least siloxanes, and wherein the first cartridge is positioned parallel and at a predefined distance with respect to the second cartridge defining the flow path between the first filter media and the second filter media.
3. The adsorber assembly of claim 1, wherein the first cartridge is positioned at an angle with respect to the second cartridge defining the flow path between the first filter media and the second filter media.
4. The adsorber assembly of claim 1, wherein at least one of the first filter media and the second filter media allow percolation of the contaminated air from the flow path to the outlet of the housing.
5. The adsorber assembly of claim 1, wherein the inlet is in fluid communication with an air filter and the outlet is in fluid communication with a compressor.
6. The adsorber assembly of claim 1, wherein the housing comprises at least one passage configured to route the contaminated air from the inlet to the flow path of each separation module.
7. The adsorber assembly of claim 1, wherein the first cartridge and the second cartridge are removably disposed along a central longitudinal axis of the housing.
8. The adsorber assembly of claim 1, wherein the flow path comprises a sealing end configured to: restrict outflow of the contaminated air from the flow path; and allow percolation of the contaminated air through at least one of the first filter media and the second filter media.
9. The adsorber assembly of claim 1, wherein the at least one separation module and one of an inner surface of the housing and an adjacent separation module define a collection passage therebetween.
10. The adsorber assembly of claim 9, wherein the collection passage is in fluid communication with the outlet of the housing.
11. The adsorber assembly of claim 1, wherein each of the first filter media and the second filter media comprises a plurality of pores configured to allow percolation of the contaminated air therethrough, and wherein periphery of each of the plurality of pores comprises adsorbent.
12. An air intake system comprising: an air filter; a siloxane adsorber assembly in fluid communication with the air filter, the siloxane adsorber assembly comprising: a housing having an inlet configured to receive siloxane mixed air into the housing from the air filter and an outlet, the outlet configured to supply siloxane free air; and at least one siloxane separation module stacked within the housing and comprising: a first cartridge having a first filter media configured to separate siloxane from siloxane mixed air; and a second cartridge having a second filter media configured to separate siloxane from the siloxane mixed air, the second cartridge and the first cartridge defining a flow path between the first filter media and the second filter media, wherein the flow path is in fluid communication with the inlet of the housing; and a compressor in fluid communication with the outlet of the siloxane adsorber assembly to receive the siloxane free air from the siloxane adsorber.
13. The air intake system of claim 12, wherein the housing comprises at least one passage configured to route the siloxane mixed air from the inlet to the flow path of each siloxane separation module.
14. The air intake system of claim 12, wherein the flow path comprises a sealing end configured to: restrict outflow of the siloxane mixed air from the flow path; and allow the percolation of the siloxane mixed air through at least one of the first filter media and the second filter media.
15. The air intake system of claim 12, wherein the at least one siloxane separation module and one of an inner surface of the housing and an adjacent separation module define a collection passage therebetween.
16. The air intake system of claim 15, wherein the collection passage is in fluid communication with the outlet of the housing.
17. The air intake system of claim 12, wherein each of the first filter media and the second filter media comprises a plurality of pores configured to allow percolation of the siloxane mixed air therethrough, and wherein periphery of each of the plurality of pores comprises siloxane adsorbent.
18. A siloxane separation module for separating siloxane from siloxane mixed air, the siloxane separation module comprising: a first cartridge having a first filter media configured to separate siloxane from siloxane mixed air; and a second cartridge having a second filter media configured to separate siloxane from the siloxane mixed air, the second cartridge and the first cartridge defining a flow path between the first filter media and the second filter media, wherein the flow path is in fluid communication with the inlet of the housing.
19. The siloxane separation module of claim 18, wherein at least one of the first filter media and the second filter media allow percolation of the siloxane mixed air from the flow path to the outlet of the housing.
20. The siloxane separation module of claim 18, wherein each of the first filter media and the second filter media comprises a plurality of pores to allow percolation of the siloxane mixed air therethrough, and wherein periphery of each of the plurality of pores comprises siloxane adsorbent to adsorb siloxane from the percolating siloxane mixed air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0015] Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Wherever possible, corresponding or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts. Moreover, references to various elements described herein, are made collectively or individually when there may be more than one element of the same type. However, such references are merely exemplary in nature. It may be noted that any reference to elements in the singular may also be construed to relate to the plural and vice-versa without limiting the scope of the disclosure to the exact number or type of such elements unless set forth explicitly in the appended claims.
[0016] Referring to
[0017] A schematic diagram of the air intake system 102 is illustrated in
[0018]
[0019] As mentioned earlier, the siloxane adsorber assembly 206 includes multiple separation modules 210, hereinafter alternatively referred to as the siloxane separation modules 210. Further, the siloxane separation modules 210 are hereinafter individually referred to as the module 210. In an example, the siloxane adsorber assembly 206 can include at least one module 210. The modules 210 are stacked within the housing 302 along a central longitudinal axis L, as shown in
[0020] In this embodiment, the module 210 also includes a second cartridge 314 having a second filter media 316. The second cartridge 314 is provided as another rectangular panel identical to the first cartridge 308. Other attributes of the second cartridge 314, such as the shape and size, may be same as that of the first cartridge 308. The second filter media 316 also includes multiple pores P provided throughout the surface of the second filter media 316 to allow percolation of the siloxane mixed air therethrough. Periphery of each pore P of the first filter media 310 and the second filter media 316 includes siloxane adsorbent. With such configuration, each of the first filter media 310 and the second filter media 316 are configured to separate siloxane from the siloxane mixed air.
[0021] The second cartridge 314 is positioned at a predefined distance d from the first cartridge 308 to define a flow path 318 between the first filter media 310 and the second filter media 316. In an embodiment, the second cartridge 314 may be positioned parallel to the first cartridge 308, thereby defining uniform width of the flow path 318 along the breadth of the first cartridge 308 and the second cartridge 314. However, in some embodiments, the second cartridge 314 can also be positioned at an angle with respect to the first cartridge 308, as illustrated in
[0022] In one embodiment, the housing 302 includes wall structures 320-1, 320-2, 320-3, and 320-4, alternatively and commonly referred to as the wall structures 320, as shown in
[0023] Although the wall structures 320 herein are described and illustrated with respect to specific shape and disposition within the housing 302, it should be understood that such description and illustration do not limit the scope of the present disclosure. Instead, such description and illustration should be treated as example embodiments and variations may be made to the embodiments of the wall structures 320 described herein whilst defining the passages 322. In some embodiments, the wall structures 320 may be designed based on the inlet 208 and the outlet 214 configurations. For example, as mentioned earlier, when the inlet 208 and the outlet 214 are provided in different locations in the housing 302 and along different planes, the wall structures 320 may be designed in a manner to provide minimum restrictions to the flow of the siloxane mixed air. In addition, the number of modules 210 illustrated in
[0024] With such arrangement of the wall structures 320 and the modules 210, the flow path 318 includes an open end 328 to receive the siloxane mixed air therein and a sealing end 330 located opposite to the open end 328. The sealing end 330 is configured to prevent outflow of the siloxane mixed air from the flow path 318 and force the flow of the siloxane mixed air through at least one of the first filter media 310 and the second filter media 316. The flow of the siloxane mixed air through the filter media is described below with respect to
[0025] Further, according to the illustrated embodiment, each module 210 and the inner surface 324 of the housing 302 defines a collection passage 332 therebetween. Additionally, two adjacent modules 210 also define the collection passage 332 therebetween, as shown in
[0026] In one embodiment, the first cartridge 308 and the second cartridge 314 are removably disposed in the housing 302. For instance, as illustrated in
[0027]
[0028] Operation of the siloxane adsorber assembly 206, i.e., separation of siloxane from the siloxane mixed air will be described with respect to
[0029] As shown in
[0030] Additionally, in one embodiment, a cap 504 is also provided within the housing 302 to support the first cartridge 308 and the second cartridge 314, as shown in
[0031] Further, the cap 504 includes a first arm 506 and a second arm 508 that extend parallel from a base portion 510 of the cap 504. In an example, the cap 504 can be embodied as a C-shaped or U-shaped structure. Distance between the first arm 506 and the second arm 508 can be predetermined based on the width of the flow path 318 that is required to be provided between the first filter media 310 and the second filter media 316. For example, the closer the first arm 506 and the second arm 508 are, the narrower the flow path 318 would be. In addition, the first arm 506 and the second arm 508 also assist in positioning the first cartridge 308 and the second cartridge 314 in the housing 302. As shown in
[0032] In operation, the siloxane mixed air is received from the air filter 202 into the housing 302, via the inlet 208. The siloxane mixed air is routed into the passage 322 and further into the flow path 318, as indicated by arrows F1. The module 210 remains covered at the bottom by the bottom surface 402 of the housing 302 (as shown in
[0033]
[0034] In another embodiment, thickness of the first cartridge 308 and the second cartridge 314 may vary from the inlet 208 to the outlet 214. For instance, the thickness of the first cartridge 308 and the second cartridge 314 at the inlet 208 may be greater than thickness at the outlet 214. The thickness of the first cartridge 308 and the second cartridge 314 may decrease or increase along the length of the cartridges 308, 314. Such varying thickness of the cartridges 308, 314 may allow increased flow uniformity and minimize the restriction of the siloxane mixed air flow through the first filter media 310 and the second filter media 316. In addition, such configuration of the cartridges 308, 314 also minimizes back pressure developed during flow of the siloxane mixed air through the passage 322. The manner in which the separation of siloxane from the siloxane mixed air occurs in this embodiment remains the same with respect to the previous embodiments.
[0035]
[0036] In the illustrated embodiment, the siloxane mixed air enters the flow path 806 in a direction perpendicular to the plane depicted by
[0037] In some embodiments of the present disclosure, cartridges, such as the first cartridge 308, 802 and the second cartridge 314, 804 of the siloxane adsorber assembly 206 may be embodied as a flow through substrate, where the siloxanes would need to diffuse to the adsorbent's surface to be adsorbed. In alternative embodiments of the present disclosure, the cartridges, such as first cartridge 308, 802 and the second cartridge 314, 804 of the siloxane adsorber assembly 206 may be embodied as a wall flow filter assembly, where the wall is comprised of adsorbent material.
[0038] Although the above adsorber assembly 206 is described with regard to separation of siloxanes from ambient air, application of the adsorber assembly 206 may relate to separation of other contaminants from the air as well. For example, the adsorber assembly 206 may be configured to separate chlorides or other contaminants from the air in place of or in addition to siloxanes.
[0039] Various embodiments disclosed herein are to be taken in the illustrative and explanatory sense, and should in no way be construed as limitations to the present disclosure.
INDUSTRIAL APPLICABILITY
[0040] The present subject matter describes the siloxane adsorber assembly 206 which includes multiple modules 210, or multiple cartridges in particular, stacked in parallel within the housing 302. Since the modules 210 are packed along the central longitudinal axis 1 and since the flow passage 318 is along a direction in which the siloxane mixed air flows into the housing 302, possibility of development of back pressure within the housing 302 and the airflow passage 204 is minimized to a greater extent. In addition, since the first cartridge 308 and the second cartridge 314 are removably disposed within the housing 302, the cartridges 312, 314 can be replaced at end of life or during off-line regeneration of the siloxane adsorber assembly 206.
[0041] Further, owing to the presence of the sealing end 330, the siloxane mixed air entering the flow path 318 is forced to flow through the first filter media 310 and the second filter media 316. Such flow through the first filter media 310 and the second filter media 316 allows gas phase separation of siloxane from the siloxane mixed air, thereby separating the siloxanes from the siloxane mixed air. Therefore, the siloxane adsorber assembly 206 effectively separates the siloxane from the siloxane mixed air and supplies siloxane free air to the compressor 212 and the engine 100. In one embodiment, the modules 210 may be stacked in the air filter 202, thereby decreasing impact on space constraints within hood of a vehicle. In some embodiments, the number of cartridges, thickness of each cartridge, and air gap between the cartridges, that is width of the flow path 318, 806 may be predetermined to reduce backpressure and increase performance of the siloxane adsorber 206.
[0042] While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.