Drilling Assembly For Removal of an Obstacle in a Conduit
20230091081 · 2023-03-23
Inventors
Cpc classification
E21B10/62
FIXED CONSTRUCTIONS
E21B29/002
FIXED CONSTRUCTIONS
E21B29/00
FIXED CONSTRUCTIONS
E21B10/26
FIXED CONSTRUCTIONS
E21B31/002
FIXED CONSTRUCTIONS
International classification
E21B29/00
FIXED CONSTRUCTIONS
Abstract
A drilling assembly (1) for making a passage in an object (2) within a petroleum well (8). The drilling assembly (1) comprises a drill bit assembly (3), a cutting assembly (4), and both assemblies (3, 4) are fastened to a rotatable drive assembly (5), the drill bit assembly (3) comprises a drill bit (31); the cutting assembly (4) comprises a hole saw assembly (42); the cutting assembly (4) is resiliently displaceable to the drill bit assembly (3). The drilling assembly (1) comprises a displaceable membrane (6) within the tubular body (41). The membrane (6) divides an interior (43) of the tubular body (41) in a receiving compartment (69) and an inner compartment (60).
Claims
1. A drilling assembly for making a passage in an object within a petroleum well, said drilling assembly is adapted to be displaced by a wireline tractor and supplied with a rotational force from a rotational motor, and said drilling assembly comprising: a drill bit assembly; a cutting assembly; a rotatable drive assembly said drilling assembly forming a longitudinal center axis; said drill bit assembly and cutting assembly being fastened to the rotatable drive assembly; said drill bit assembly comprises a drill bit at a free end; said cutting assembly is formed by a tubular body which at a mouth portion is provided with a hole saw assembly; said cutting assembly being resiliently displaceable to the drill bit assembly along the center axis; the drilling assembly further comprises a displaceable membrane within the tubular body, said displaceable membrane divides an interior of the tubular body in a receiving compartment of variable volume and an inner compartment of variable volume, and said displaceable membrane is fastened to one of the rotatable drive assembly and drilling assembly.
2. The drilling assembly according to claim 1, wherein the drill bit assembly comprises a catcher at a distal portion.
3. The drilling assembly according to claim 1, wherein the drill bit assembly comprises a retainer at a middle portion.
4. The drilling assembly according to claim 1, wherein the drill bit assembly comprises a displaceable sleeve adapted to slide along a surface of the drill bit assembly, said displaceable sleeve forms a proximal end portion and a distal end portion.
5. The drilling assembly according to claim 4, wherein the displaceable sleeve is formed with an internal chamfer at the proximal end portion.
6. The drilling assembly according to claim 4, wherein the displaceable sleeve is provided with a spacer and the spacer is adapted to abut an internal face of the tubular body.
7. The drilling assembly according to claim 1, wherein the rotatable drive assembly comprises from a proximal end towards a distal end: an adapter; a drive shaft which is connected to the adapter at a proximal end and to the drill bit assembly at a distal end, said drive shaft being formed with a polygonal cross-section at a proximal end portion; a slidable house comprising a central channel and provided with an external circular distal end connected to the cutting assembly; a spring encircling the drive shaft between the adapter and the house and the drive shaft is formed with an enlarged diameter at the distal portion, said enlarged diameter forms a shoulder.
8. The drilling assembly according to claim 7, wherein the slidable house is provided with an insert with a central guide formed with a polygonal cross section adapted for receiving the drive shaft.
9. The drilling assembly according to claim 7, wherein the slidable house is provided with at least one radially oriented spring-loaded bolt, and the drive shaft is provided with at least one recess, said at least one recess is formed with a sloping proximal end portion and a distal shoulder, and said at least one recess is adapted to receive the spring-loaded bolt.
10. Method for drilling a passage in an object within a petroleum well, the method comprises: providing a drilling assembly forming a longitudinal center axis′; the drilling assembly comprises: a drill bit assembly comprising a drill bit at a free end; a cutting assembly formed by a tubular body which at a mouth portion is provided with a hole saw assembly, and the cutting assembly being resiliently displaceable to the drill bit assembly along the center axis; a rotatable drive assembly; the drill bit assembly and cutting assembly being fastened to the rotatable drive assembly; a displaceable membrane within the tubular body, the displaceable membrane dividing an interior of the tubular body in a receiving compartment of variable volume and an inner compartment of variable volume, and the displaceable membrane being fastened to one of the rotatable drive assembly and drilling assembly; connecting the drilling assembly to a wireline tractor; displacing the drilling assembly within the petroleum well by the wireline tractor and position the drilling assembly in contact with the object; engaging the rotatable drive assembly and adding weight on the drill bit assembly such that the spring becomes partly compressed; making a through hole in the object by the drill bit; adding further weight on the cutting assembly such that the spring becomes further compressed and cutting out a disc from the object; and displacing the cutting assembly forwardly and relative to the membrane by the biasing force of the compressed spring, thereby evacuating fluid in the inner compartment proximally along the drive shaft and keeping a distance between the membrane and the disc constant by a sub-pressure in the receiving compartment, and thereby the disc follows the membrane in the proximal direction into the receiving compartment.
11. The method according to claim 10, wherein the method comprises providing the drilling assembly with a displaceable sleeve prior to guiding the drilling assembly into the petroleum well, and positioning the sleeve on the drill bit assembly to cover the catcher and keeping the catcher in a flush state with a surface of the drill bit assembly.
12. The method according to claim 11, wherein the method comprises guiding the catcher into the through hole in the flush state by abutting the sleeve's distal end portion with the object and displacing the sleeve proximally along the drill bit assembly when the drill bit assembly drills through the object.
13. The method according to claim 12, wherein the method comprises guiding the sleeve over the retainer to squeeze the retainer into a flush state with the surface of the drill bit assembly.
14. The method according to claim 13, wherein the method comprises guiding the retainer into the through hole in the flush state by abutting the sleeve's distal end portion with the object and displacing the sleeve proximally along the drill bit assembly when the drill bit assembly is displaced distally relative to the object.
15. The method according to claim 10, wherein the method comprises keeping the retainer positioned within the through hole when the disc is retrieved from the well.
16. The method according to claim 10, wherein the method comprises cutting two discs from a ball valve and keeping the catcher positioned within the second through hole of the distal disc when the discs are retrieved from the well.
Description
[0042] In the following is described examples of preferred embodiments illustrated in the accompanying drawings, wherein:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048] In the drawings, the reference numeral 1 indicates a drilling assembly according to the invention. Some reference numerals appear in a limited number of the drawings and are omitted in other drawings for clarity.
[0049] The drilling assembly 1 is adapted to make a passage 21 in an object 2 within a petroleum well 8. The object may be a top cap 23 and the drilling assembly 1 is positioned within a riser 81 as shown in
[0050] The drilling assembly 1 comprises a central drill bit assembly 3, a cutting assembly 4, and a rotatable drive assembly 5. The drilling assembly 1 forms a longitudinal centre axis 9. The drilling assembly 1 is connected to a rotational motor (not shown) at a proximal end 10. The drill bit assembly 3 and the cutting assembly 4 is fastened to the rotatable drive assembly 5. The drill bit assembly 3 comprises at a free end 39 a drill bit 31. The cutting assembly 4 is formed by a tubular body 41. The tubular body 41 is at a mouth portion 49 provided with a hole saw assembly 42.
[0051] The drilling assembly 1 is shown in an initial position in
[0052] The drilling assembly 1 comprises a displaceable membrane 6 within the tubular body 41. The membrane 6 divides an interior 43 of the tubular body 41 in an inner compartment 60 and a receiving compartment 69. The inner compartment 60 varies in volume according to the position of the membrane 6. Likewise, the receiving compartment 69 varies in volume according to the position of the membrane 6.
[0053] The rotatable drive assembly 5 comprises from a proximal end 50 towards a distal end 59 an adapter 51, a drive shaft 52, and a slidable house 53. A spring 54 is encircling the drive shaft 52 between the adapter 51 and the slidable house 53.
[0054] The adapter 51 is at a proximal end 510 shown provided with interior threads 511 in a recess 513. The adapter 51 is connected to a rotatable drive system (not shown) of a wireline tractor or the like. The adapter 51 is at a distal end 519 provided with internal threads 517 in a recess 518. The drive shaft 52 is at a proximal end 520 threadly connected to the adapter 51. The drive shaft 52 comprises at a distal end 529 internal threads 527 in a recess 528. The drill bit assembly 3 is at a proximal end 30 connected to the drive shaft 52. In the drawings the drill bit assembly 3 is shown threadly connected to the drive shaft 52.
[0055] The drill bit assembly 3 comprises an extended holder 35. The extended holder 35 is at a proximal end 350 shown threadly connected to the drive shaft 52. The extended holder 35 is at a distal end 359 connected to the drill bit 31 (see
[0056] The slidable house 53 comprises at a proximal end 530 a neck portion 531 and at a distal end 539 a head portion 532. The head portion 532 is provided with a distal entrance 533 at the distal end 539. The entrance 533 is shown forming an internal shoulder 534. The drive shaft 52 is at the distal end 529 formed with an enlarged diameter, and a shoulder 525 faces the proximal end 10 (see
[0057] In one embodiment the slidable house 53 is provided with at least one spring loaded bolt 55 in a radial bore 550. The drive shaft 52 is on a surface 58 provided with at least one recess 57 formed with a sloping proximal end portion 570 and an opposite shoulder 579. The recess 57 is adapted to receive the spring-loaded bolt 55 (see
[0058] The drive shaft 52 is shown formed with a polygonal cross section. The slidable house 53 is formed with a central channel 536 from the proximal end 530 to the entrance 533. The central channel 536 is formed with a circular cross section. An insert 56 is positioned within the entrance 533. The insert 56 is formed with a central guide 561 formed with a polygonal cross section adapted for receiving the drive shaft 52. The insert 56 is rotational stiff connected to the slidable house 53 by pins 563. A rotational force on the drive shaft 52 is transferred to the slidable house 53 through the insert 56 and the pins 563 (see
[0059] In the description and figures, the drive shaft 52 is described as a drive shaft 52 with a polygonal cross-section. In other embodiments (not shown) the drive shaft 52 may be a spline or a shaft with a key. The insert 56 is in such embodiments formed with a central guide 561 adapted to the external profile of the drive shaft 52 such that a rotational force is transferred from the drive shaft 52 to the slidable house 53.
[0060] The tubular body 41 is at a proximal end portion 410 fastened to an exterior surface of the head portion 532 of the slidable house 53. The tubular body 41 may in one embodiment be welded to the slidable house 53. The head portion 532 of the slidable house 53 may in one embodiment (not shown) be formed with a threaded circular external surface. The tubular body 41 may comprise internal threads and threadly connected to the head portion 532.
[0061] The membrane 6 is shown fastened to the distal end 529 of the drive shaft 52 by a membrane holder 61. The membrane 6 is formed as a disc with a central hole 63. The membrane 6 is positioned between the membrane holder 61 and a washer 65. The membrane holder 61, membrane 6 and washer 65 are joined by a number of bolts 67 (see
[0062] The drill bit 31 is shown provided with a catcher 33. The catcher 33 is positioned in at least one catcher recess 331 (see
[0063] The extended holder 35 is shown with a retainer 34. The retainer 34 is positioned in at least one retainer recess 340 (see
[0064] A slidable sleeve 7 is initially positioned on the drill bit 31 as shown in
[0065] Operation of the drilling assembly 1 is first described for drilling an opening in a top cap 23. The sequence is shown in
[0066] The drill bit 31 makes a through hole 22 in the top cap 23 as shown in
[0067] The cutting assembly 4 cuts out a disc 29 and creates a passage 21 in the top cap 23 as best seen in
[0068] When the cutting assembly 4 breaks through the top cap 23 and forms the passage 21, there is no axial resistance to the drilling assembly 1. The drill bit assembly 3 is via the drive shaft 52 directly connected to the adapter 51. The adapter 51 is connected to the wireline tractor (not shown). Therefore, the drill bit assembly 3 will not be axially displaced. The cutting assembly 4 will be displaced axially in the distal direction due to the compressed spring 54 which is released when there is no axial resistance to the cutting assembly 4. Thereby the cutting assembly 4 is displaced axially relative to the drill bit assembly 3 and the disc 29 as shown in
[0069] The membrane 6 has a diameter that is close to the inner diameter of the tubular body 41, but with a small clearance to an inner wall 411 (see
[0070] The thickness of the top cap 23 is known. The axial distance between the catcher 33 and the retainer 34 is adjusted to the thickness of the top cap 23. Thereby the retainer 34 is positioned within the disc 29 when the cutting assembly 4 breaks through the top cap 23 as seen in
[0071] Break through of the top cap 23 is noticed by a controlling system (not shown) as a drop of torque and a drop of weight on bit on the drilling assembly 1. The wireline tractor and the drilling assembly 1 is then withdrawn from the top cap 23 as seen in
[0072] Operation of the drilling assembly 1 is further described for drilling an opening in a ball valve 25. The sequence is shown in
[0073] The drill bit 31 makes a through hole 22 in the ball valve 25 as shown in
[0074] The spring 54 is compressed and the weight on bit is transferred to the cutting assembly 4. During the displacement of the drill bit 31, the distal end portion 79 of the sleeve 7 abuts the outer surface of the ball valve 25. The sleeve 7 has a larger diameter than the drill bit 31. Thereby the sleeve 7 is axially displaced along the extended holder 35 towards the proximal end 359. The catcher 33 which from the start is retracted within the sleeve 7, enters the through hole 22 in the retracted mode as the inner diameter of the sleeve 7 equals the diameter of the through hole 22 as shown in
[0075] The cutting assembly 4 cuts out a first disc 29 and creates a passage 21 in the wall of the ball valve 25 as seen in
[0076] When the cutting assembly 4 breaks through the wall of the ball valve 25 and forms the passage 21, there is no axial resistance to the drilling assembly 1. The drill bit assembly 3 is via the drive shaft 52 directly connected to the adapter 51. The adapter 51 is connected to the wireline tractor (not shown). Therefore, the drill bit assembly 3 will not be axially displaced. The cutting assembly 4 will be displaced axially in the distal direction due to the compressed spring 54 which is released when there is no axial resistance to the cutting assembly 4. Thereby the cutting assembly 4 is displaced axially relative to the drill bit assembly 3 and the disc 29 as shown by comparing
[0077] Full weight on bit is again transferred to the drill bit 31 and the drill bit 31 makes a second through hole 220 in the second wall of the ball valve 25 as shown in
[0078] When the cutting assembly 4 breaks through the whole ball valve 25 and have formed the passages 21, 210, there is no axial resistance to the drilling assembly 1. The drill bit assembly 3 is via the drive shaft 52 directly connected to the adapter 51. The adapter 51 is connected to the wireline tractor (not shown). Therefore, the drill bit assembly 3 will not be axially displaced. The cutting assembly 4 will be displaced axially in the distal direction due to the compressed spring 54 which is released when there is no axial resistance to the cutting assembly 4. Thereby the cutting assembly 4 is displaced axially relative to the drill bit assembly 3 and the discs 29, 290 as shown in
[0079] The membrane 6 has a diameter that is close to the inner diameter of the tubular body 41, but with a small clearance to an inner wall 411 (see
[0080] The dimensions of the ball valve 25 are known and the axial distance between the catcher 33 and the retainer 34 is adjusted to the dimensions of the ball valve 25. Thereby the retainer 34 is positioned within the disc 29 when the cutting assembly 4 breaks through the first wall of the ball valve 25 as seen in
[0081] Break through of the complete ball valve 25 is noticed by a controlling system (not shown) as a drop of torque and a drop of weight on bit on the drilling assembly 1. The wireline tractor (not shown) and the drilling assembly 1 is then withdrawn from the ball valve 25 as seen in
[0082] An alternative embodiment of the drilling assembly 1 is shown in
[0083] An alternative embodiment of the drilling assembly 1 is shown in
[0084] An alternative embodiment of the drilling assembly 1 is shown in
[0085] Break through of the complete ball valve 25 is noticed by a controlling system (not shown) as a drop of torque and a drop of weight on bit on the drilling assembly 1. The wireline tractor (not shown) and the drilling assembly 1 is then withdrawn from the ball valve 25 as seen in
[0086] In case the burr 299 of the second disc 290 is too stiff, the second disc 290 will remain in the mouth portion 49 of the tubular body 41 as shown in
[0087] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
[0088] The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.