Multi-circulation valve apparatus and method
09863214 ยท 2018-01-09
Inventors
Cpc classification
E21B7/061
FIXED CONSTRUCTIONS
E21B34/142
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
International classification
E21B34/10
FIXED CONSTRUCTIONS
E21B23/04
FIXED CONSTRUCTIONS
E21B47/09
FIXED CONSTRUCTIONS
Abstract
A valve apparatus for in a wellbore. The apparatus may include: a housing fluidly connected to a work string, with the housing having an internal portion having a guide pin; a mandrel concentrically disposed within the internal portion of the housing, the mandrel having a piston attached at a first end of the mandrel and a mandrel cap attached at a second end of the mandrel, and wherein the mandrel contains a circulation port and a jet positioned within the piston, the jet operatively configured to receive the fluid and create a pressure drop during fluid flow through the jet; a guide bushing disposed about the mandrel, the guide bushing having a predetermined guide path contained on the guide bushing and wherein the predetermined guide path is operatively associated with the guide pin; and, a spring operatively disposed within the mandrel. A method for setting a down hole tool in a wellbore is also disclosed.
Claims
1. A valve apparatus for circulating fluid in a wellbore filled with fluid, wherein the valve apparatus is attached to a work string, the valve apparatus comprising: a housing fluidly connected to the work string, said housing having an internal portion having a guide pin, and wherein said internal portion contains a reduced bore and an expanded bore; a mandrel concentrically disposed within said internal portion of said housing, said mandrel having a piston attached at a first end of the mandrel and a mandrel cap attached at a second end of the mandrel, and wherein said mandrel contains a circulation port and a jet member pivotally attached to said piston, said jet member operatively configured to receive the fluid and create a pressure force during fluid flow through said housing; a spring lock operatively attached to said jet member, said spring lock engaging said reduced bore of said housing so that said spring lock holds said jet member; a guide bushing disposed about said mandrel, said guide bushing having a predetermined guide path contained on said guide bushing and wherein said predetermined guide path is operatively associated with the guide pin, said guide path including a releasing leg; wherein said spring lock moves into said expanded bore once the releasing leg is reached on said guide path so that said spring lock expands thereby allowing said jet member to pivot so that a continuous flow path is formed through the apparatus.
2. The valve apparatus of claim 1 wherein said jet member includes: an outer shell attached to said piston; an inner shell disposed within said outer shell; a jet pivotally hinged to said inner shell.
3. The valve apparatus of claim 2 wherein said housing contains an internal projection, and said internal projection will engage said pivoting jet thereby forming the continuous flow path through the valve apparatus.
4. The apparatus of claim 3 further comprising a lock ring positioned about said mandrel cap, said lock ring operatively configured to engage an indentation formed on the internal portion of said housing so that once said lock ring expands into said indentation, said lock ring locks the mandrel from movement relative to the housing in the forward or reverse direction.
5. The apparatus of claim 4 wherein said mandrel cap contains a track and wherein said internal portion of said housing contains a track pin, and wherein said track and said track pin cooperate to allow movement of said mandrel in the forward and reverse direction.
6. The apparatus of claim 4 further comprising internal seals on said internal portion of said housing that cooperate and engage with an enlarged seal surface on an outer portion of said mandrel for preventing communication from the outer portion of the housing to the internal portion of the housing.
7. The valve apparatus of claim 4 further comprising an internal seal protector fitted about said mandrel in order to protect the internal seal from damage during axial movement of said mandrel.
8. The valve apparatus of claim 4 further comprising a ball and a ball spring operatively associated with a first end of said guide bushing, said ball spring biasing said ball into engagement with said first end of said mandrel cap so that said guide bushing is engaged with said mandrel.
9. A method of positioning and orienting a whipstock assembly in a wellbore filled with fluid, the whipstock assembly being connected to a work string, the method comprising: a) providing an apparatus being connected at a first end to the work string and at a second end to the whipstock assembly, said apparatus including a housing fluidly connected to the work string, said housing having an internal portion and an annular port there through; a mandrel concentrically disposed within said internal portion of said housing, and wherein said mandrel contains a circulation port; a spring disposed about said mandrel and biasing said mandrel in a forward direction; a guide bushing disposed about said mandrel, said guide bushing having means for radially rotating said guide bushing; b) placing the work string with attached whipstock assembly in the wellbore; c) activating a fluid pump at the surface so that the fluid is pumped through the apparatus so that said spring is compressed thereby allowing said mandrel to move in a reverse direction so that said circulation port fully aligns with said annular port allowing fluid communication there through; d) circulating fluid through the circulation ports on the mandrel and the annular port on the housing; e) operating a measurement while drilling (MWD) tool located in the work string with the circulation of fluid; f) obtaining a first set of MWD data measurements from the MWD tool, wherein the first set of MWD data measurements are related to the location and position of the whipstock assembly in the wellbore; g) deactivating the fluid pump so that fluid is no longer pumped; h) biasing the mandrel with the spring in the forward direction so that said circulation port and said annular port are no longer fully aligned; i) cycling the radial rotating means on said guide bushing; j) positioning and orienting the whipstock assembly utilizing the first set of MWD data measurements.
10. The method of claim 9 further comprising: k) activating the fluid pump at the surface so that the fluid is pumped through the apparatus so that said spring is compressed thereby allowing said mandrel to move in a reverse direction so that said circulating port fully aligns with said annular port allowing fluid communication there through; l) obtaining a second set of MWD data measurements related to the location and position of the whipstock in the wellbore; m) deactivating the fluid pumps so that fluid is no longer pumped; n) biasing the mandrel with the spring in the forward direction so that said circulation port and said annular port are no longer fully aligned; o) cycling the radial rotating means on said guide bushing; p) adjusting the position and orientation of the whipstock assembly of step (j) utilizing the second set of MWD data measurements; q) activating the fluid pumps at the surface so that the fluid is pumped through the apparatus and obtaining a third set of MWD data measurements; r) reconfirming the position and orientation of the whipstock.
11. The method of claim 10 wherein said mandrel contains a pivoting jet member, and said housing contains an internal projection, and the method further comprises forming a continuous flow path to the whipstock assembly by engaging said internal projection with said pivoting jet member so that the continuous flow path is formed.
12. The method of claim 11 wherein the step of cycling the radial rotating means on said guide bushing includes a guide pin on the internal portion of said housing engaging a leg on said guide bushing so that the mandrel can travel in the forward and reverse direction.
13. The method of claim 12, wherein the apparatus contains a lock ring disposed about said mandrel and the method further includes: s) expanding said lock ring into an indentation on said internal portion of said housing so that said mandrel is prevented from movement in the forward or reverse direction.
14. The method of claim 11 wherein the step of cycling the radial rotating means includes engaging a guide pin from the internal housing within radial grooves on said guide bushing and pumping fluid from the surface so that said guide bushing is radially rotated as the guide pin traverses the radial grooves.
15. The method of claim 11 wherein said radial rotating means comprises a preselected guide path on said guide bushing operatively associated with a guide pin on the internal portion of said housing, wherein said preselected guide path contains seven (7) cycles.
16. The method of claim 10 wherein said apparatus further comprises a collet member disposed about said mandrel, said collet member having a latch end engaging said mandrel; said spring operatively disposed within said collet member, said spring biasing said collet member in a direction away from said mandrel; and the method further comprises: s) cycling the radial rotating means to a releasing leg on said guide bushing; t) biasing the mandrel in forward direction with the spring so that the circulating ports on the mandrel are no longer in communication with the annular ports on the housing; u) releasing the latch end of said collet member from said mandrel; v) abutting the mandrel with the inner bore of the work string so that a continuous flow path to the whipstock assembly is established; w) activating the pumps so that fluid is pumped from the work string to the whipstock assembly; x) hydraulically setting the whipstock assembly within the wellbore.
17. The method of claim 10 wherein the guide bushing contains radial grooves and the step of pumping fluid includes pumping the fluid through a choke positioned within said piston, said choke operatively configured to create a pressure force during fluid flow through the apparatus and to move said mandrel longitudinally along a mandrel axis so that said guide bushing is radially rotated as the guide pin traverses the radial grooves.
18. A valve apparatus for controlling fluid to a down hole tool in a wellbore filled with fluid, wherein the apparatus is attached to a work string, the valve apparatus comprising: a housing fluidly connected to the work string, said housing having an internal portion having a guide pin; a mandrel concentrically disposed within said internal portion of said housing, said mandrel having a piston attached at a first end of the mandrel and a mandrel cap attached at a second end of the mandrel, and wherein said mandrel contains a circulation port and a choke positioned within said piston, said choke operatively configured to receive the fluid and create a pressure force during fluid flow through said choke; a guide bushing disposed about said mandrel, said guide bushing having a predetermined guide path contained on said guide bushing and wherein said predetermined guide path is operatively associated with the guide pin; a collet member disposed about said mandrel, said collet member having a latch end engaging said piston.
19. The valve apparatus of claim 18 further comprising a lock ring positioned about said mandrel cap, said lock ring operatively configured to engage an indentation formed on the internal portion of said housing so that once said lock ring expands into said indentation, said lock ring locks the mandrel from movement relative to the housing in the forward or reverse direction.
20. The valve apparatus of claim 19 wherein said mandrel cap contains a track and wherein said internal portion of said housing contains a track pin, and wherein said track and said track pin cooperate to allow movement of said mandrel in the forward and reverse direction.
21. The valve apparatus of claim 20 wherein said housing contains a flow aperture and said piston contains a plurality of openings offset from a center axis of said piston and wherein in an abutting position of the mandrel with an inner bore of the work string so that said flow aperture and said plurality of openings forms a continuous fluid path to the down hole tool and the fluid pressure created by the pumps is transmitted to the down hole tool.
22. The valve apparatus of claim 21 further comprising internal seals on said internal portion of said housing that cooperate and engage with an enlarged seal surface on an outer portion of said mandrel for preventing communication from the outer portion of the housing to the internal portion of the housing.
23. The valve apparatus of claim 22 further comprising an internal seal protector fitted about said mandrel in order to protect the internal seal from damage during axial movement of said mandrel.
24. The valve apparatus of claim 23 further comprising a ball and a ball spring operatively associated with a first end of said guide bushing, said ball spring biasing said ball into engagement with said first end of said mandrel cap so that said guide bushing is engaged with said mandrel.
25. A method for positioning and orienting a down hole tool in a wellbore filled with fluid, the down hole tool being connected to a work string, the method comprising: a) providing an apparatus being connected at a first end to the work string and at a second end to the down hole tool, said apparatus including a housing fluidly connected to the work string, said housing having an internal portion and an annular port there through; a mandrel assembly concentrically disposed within said internal portion of said housing, and wherein said mandrel assembly contains a circulation port; a pivoting jet positioned on said mandrel assembly; a spring disposed about said mandrel and biasing said mandrel in a forward (i.e. upward) direction; a guide bushing disposed about said mandrel, said guide bushing having means for radially rotating said guide bushing; b) placing the work string with attached down hole tool in the wellbore; c) activating a fluid pump at the surface so that the fluid is pumped through the apparatus so that said spring is compressed thereby allowing said mandrel assembly to move in a reverse direction so that said circulating port fully aligns with said annular port allowing fluid communication there through; d) circulating fluid through the circulating port on the mandrel assembly and the annular port on the housing; e) operating a measurement while drilling (MWD) tool located in the work string with the circulation of fluid; f) obtaining a first set of MWD data measurements from the MWD tool, wherein the first set of MWD data measurements are related to the location and position of the down hole tool in the wellbore; g) deactivating the fluid pump so that fluid is no longer pumped; h) biasing the mandrel with the spring in the forward direction so that said circulation port and said annular port are no longer fully aligned; i) cycling the radial rotating means on said guide bushing; j) positioning and orienting the down hole tool utilizing the first set of MWD data measurements; k) activating the fluid pump at the surface so that the fluid is pumped through the apparatus so that said spring is compressed thereby allowing said mandrel to move in a reverse direction so that said circulating port fully aligns with said annular port allowing fluid communication there through; l) obtaining a second set of MWD data measurements related to the location and position of the down hole tool in the wellbore; m) deactivating the fluid pumps so that fluid is no longer pumped; n) biasing the mandrel with the spring in the forward direction so that said circulation port and said annular port are no longer fully aligned; o) cycling the radial rotating means on said guide bushing; p) adjusting the position and orientation of the down hole tool of step (j) utilizing the second set of MWD data measurements; q) activating the fluid pumps at the surface so that the fluid is pumped through the apparatus and obtaining a third set of MWD data measurements; r) reconfirming the position and orientation of the down hole tool; s) cycling the radial rotating means to a releasing leg on said guide bushing; t) forming a continuous flow path by engaging an internal projection on said housing with said pivoting jet member so that the continuous flow path is formed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) Referring collectively to
(14) The housing 16 has an outer portion 24 and an inner portion 26. As mentioned earlier, the housing 16 is threadedly connected to the top sub 4 at one end. The external threads 28 of the upper housing 16 are connected to the internal threads 30 of the lower housing 32. The lower housing 32 has an outer portion 34 and an inner portion 36, as well as annular ports there through, seen generally at 38.
(15) The lower housing 32 will be threadedly connected to the bottom sub 40 via external threads 42. As seen in
(16) An internal mandrel, seen generally at 50, is disposed within the upper housing 16 and lower housing 32. The mandrel 50 includes a piston member 52 at a first end and a mandrel cap 54 at a second end. The piston member 52 contains a flow nozzle 55 for receiving the fluid and creating a pressure differential and force during the fluid flow through the nozzle 55 in order to compress the spring, as will be more fully described. The nozzle 55 may also be referred to as a choke 55, and wherein it is possible to have different size choke (i.e. different size nozzles) which effects the pressure differential created by flow there through.
(17) As seen in
(18) The mandrel 50 contains circulation ports there through, seen generally at 64, which communicate the outer portion and inner portion of the mandrel 50. In one embodiment, the mandrel 50 also contains the longitudinal slots 66 which cooperate with the collet member 68. The collet member 68 contains a circular head ring portion 70, longitudinal arms 72 extending from the ring portion 70, and releasable latch ends 74 having a lip end. The latch ends 74 are configured to releasably engage a receptacle 76, also referred to as a ledge 76, on the piston member 52. A collet spring 77 is partially disposed about the mandrel 50, wherein the collet spring 77 abuts the piston 52 on one end and the ring portion 70 on the other, and wherein the collet spring 77 biases the latch end 74, and in particular the lip, to release from receptacle 76.
(19) The
(20) As seen in
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(23) As noted earlier, the embodiment of
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(25) As per the teaching of this disclosure, the deactivation of the pump will cease the flow of fluid through the apparatus 2. Biasing the mandrel 50 with the spring 80 in the forward (i.e. upward) direction results in the circulation port 64 and annular port 38 not being fully aligned, and wherein the whipstock assembly can be positioned and oriented based on the acquired MWD data measurements. In one embodiment, the turning on and off of the pumps will allow the cycling of the guide bushing 82 relative to the guide pin 86 a total of 7 times, wherein in the last cycle, the guide pin traverses the releasing leg, as will be more fully described later.
(26) Generally, the cycling of the guide bushing 82 includes cycling a radial rotating means on the guide bushing 82, activating the fluid pump at the surface so that the fluid is pumped through the apparatus 2 so that the spring 80 is compressed thereby allowing the mandrel 50 to move in a reverse (i.e. downward) direction so that the circulating port 64 fully aligns with the annular port 38, and allowing fluid communication there through. As noted earlier, MWD data measurements related to the location and position of the whipstock in the wellbore is obtained and then the fluid pump is deactivated so that fluid is no longer pumped, the spring 80 moves the piston member 52 of mandrel 50 forward (i.e. upward) and the position and orientation of the whipstock assembly utilizing the MWD data measurements is adjusted if needed and the operator can again activate the fluid pumps, operate the MWD tool and obtain MWD data measurement in order to reconfirm the position and orientation of the whipstock assembly.
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(28) In the position seen in
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(30) Referring now to
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(32) The mandrel 140 will be threadedly attached to the piston 152, and wherein the piston 152 contains an indentation for placement of a seal member 154 for sealingly engaging with bore 130 as well as outer threads 156. Please note that the mandrel 140 and piston 152 may be collectively referred to as the mandrel assembly. The piston 152 will be operatively attached to the jet member, seen generally at 158. The jet member 158 contains an outer shell 160 that has an inner shell 162 disposed therein, and wherein the inner shell 162 is floating within the outer shell 160. The outer shell 160 has inner threads 164 that will engage with the outer threads 156 of the piston. The inner shell 162 contains cavities, such as cavity 166 that has a spring 168 disposed therein. With the spring 168, the inner shell 162 is biased against the surface 170 of the outer shell 160. A pivot jet 172 is hinged to the inner shell 162 via the hinge 174. As shown in
(33) Referring collectively now to
(34) Referring now to
(35) Referring now to
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(38) Referring now to
(39) The whipstock assembly 250 is attached to the apparatus 2 which in turn is attached to the work string 256, and wherein the whipstock assembly 250 will include an anchor/packer device 258 for anchoring onto the wellbore 252. The wellbore 252 is filled with a drilling fluid. The anchor/packer device 258 is generally a hydraulically set tool.
(40) Also, whipstock assembly 250 will contain the slanted face whipstock surface 260 and the cutter/drill bit 262. The cutter/drill bit 262 is used to mill the window into the wellbore 252 (wherein the wellbore 252 may be casing cemented into a drilled bore hole) and drill the bore hole into a formation 264. Whipstock assemblies are commercially available from Knight Oil Tools, Inc. under the name X-1. The anchor/packer device is also commercially available from Knight Oil Tools, Inc. under the name Anchor/Packer.
(41) As previously noted, the MWD tool 268, which is also attached to the work string 256, will have fluid pumped there through. The MWD tool 268 will have various sensors as is well known in the art. During operation, the MWD tool 268 will collect data measurement of the position and orientation of the whipstock assembly which will be telemetered to the surface. In one embodiment, the telemetry of the data is accomplished with pressure pulses. MWD tools are commercially available from Schlumberger, Inc. under the name Path Finder MWD.
(42) An aspect of one embodiment herein disclosed is that the whipstock assembly's position and orientation can be computed and later reconfirmed. Another aspect of one disclosed embodiment is the supplying of sufficient hydraulic pressure in order to set the anchor/packer of the whipstock assembly. The supplying of sufficient hydraulic pressure is due in part to the large flow area provided by the apparatus herein disclosed. Yet another aspect of one embodiment is that the operator will run in the hole with the circulation and annular ports open for several predetermined cycles before the ports are closed. Still yet another aspect of one embodiment is that the collet is optional in that only the spring member may be used to bias the mandrel.
(43) Another aspect is that in one embodiment a down hole valve is disclosed. The down hole valve can be used to set specific tools such as lateral well window locators, a packers, or hangers. Yet another aspect is that the down hole valve can be controlled (opened and closed) by applying a predetermined set amount of flow rate through the work string. Still yet another aspect is that the guide path on the guide bushing can be designed to allow specialized opening and closing sequences specific to the attached down hole tool.
(44) Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred versions contained herein.