PROCESS AND APPARATUS FOR THE REVERSIBLE ADSORBTION OF CARBON DIOXIDE
20220339575 · 2022-10-27
Inventors
- Max BEAUMONT (Amsterdam, NL)
- Piotr Thomasz KASPER (Amsterdam, NL)
- Ian SMITH (Amsterdam, NL)
- Alexander GUNKEL (Amsterdam, NL)
Cpc classification
B01D53/0446
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An apparatus (10, 110, 210, 310) for the separation and recovery of CO.sub.2, from air, by a cyclic adsorption/desorption process using a loose particulate sorbent for gas adsorption. The apparatus has a plurality of adjacent, parallel, spaced-apart layers (24, 124, 224, 324), each having a stiff frame supporting a flexible, gas-permeable fabric enclosure for the sorbent. The gas inlet (14, 114, 214, 314) and outlet (18, 118, 216, 316) of the apparatus are on its axially opposite sides, and each layer (24, 124, 224, 324) extending axially within the apparatus. The recovered CO.sub.2 can be either supplied to an enclosed space, recycled to an enclosed space, from which the CO.sub.2 had been separated, or vented to the exterior of the latter enclosed space.
Claims
1-26. (canceled)
27. An apparatus for the separation of CO.sub.2 from air by a cyclic adsorption/desorption process using a loose particulate sorbent for CO.sub.2 adsorption, wherein said apparatus has an inlet for a first gas stream and an outlet for a second gas stream, and wherein said inlet can be in communication with an enclosed or confined space, and said outlet can be in communication with both an interior of said space and an exterior of said space; characterized by a first valve mechanism which can control said outlet to provide selective communication of said outlet with either said interior of said space or said exterior of said space.
28. The apparatus of claim 27, wherein said first valve mechanism is a single two-way valve.
29. The apparatus of claim 27, wherein said inlet can be in communication with both said interior of said space and said exterior of said space, characterized by a second valve mechanism which controls said inlet to provide selective communication with either said interior of said space or said exterior of said space.
30. The apparatus of claim 29, wherein second valve mechanism is a single two-way valve.
31. The apparatus of claim 27, wherein said inlet can be in communication with only said interior of said space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0018] Shown in the Figures are preferred sealable enclosures of this invention for a process of: i) separating a desired gaseous component, particularly CO.sub.2, of a gas stream, particularly air, from the remainder of the gas stream, using a loose particulate sorbent (not shown) for the desired gaseous component, preferably a sorbent to which the desired gaseous component will adhere in much more significant amounts than will other components of the gas stream, more preferably an amine-containing sorbent; and ii) subsequently recovering the desired gaseous component. During adsorption of the gaseous component, the gas stream diffuses into the cavity of each cartridge through its fabric enclosure, then through the sorbent in the cavity of the cartridge, and then out of the cavity of the cartridge through its fabric enclosure.
[0019] The sealable enclosure holds a plurality of parallel, spaced apart, self-supporting cartridges, each cartridge extending substantially parallel to the gas stream through the enclosure. Each cartridge has a cavity, within it, that can hold a measured quantity of the sorbent. For this purpose, the sorbent can be enclosed in a fabric material (not shown) which is gas permeable but impermeable to the sorbent and can form the lateral sides of each cartridge. The top, bottom and axial edges of this fabric enclosure can be held in a rigid plastic frame forming the top, bottom and axial sides of each cartridge. The fabric enclosure can comprise a fabric pouch or a single sheet of fabric, folded at the bottom of the cartridge, or two substantially parallel sheets of fabric, forming the lateral sides of the cavity of the cartridge that holds the sorbent.
[0020] The sorbent can be any conventional sorbent, to which the desired gaseous component will preferentially adhere (relative to other gaseous components of the gas stream) but which can be recovered from the sorbent, preferably using mild conditions. The sorbent is preferably adapted to adsorb preferentially the desire gaseous component under ambient conditions, e.g., at 20-40° C., and at 0.7 to 1.3 bar absolute pressure, and subsequently to be regenerated under mild conditions, preferably by being heated, e.g., up to 50 to 120° C., and preferably also being subjected to reduced pressure, e.g., 10-300 mbar.sub.abs. While inorganic sorbents can be useful, because they typically have high physical strength, they generally require high temperature and pressure for adsorption and/or desorption of a gaseous component. For this reason, such sorbents are not preferred and are generally unsuitable for household use or other applications under mild conditions. Activated carbon, e.g. DEA embedded activated carbon, can also be used. However, such sorbents are generally not sufficiently stable for a prolonged use and tend to degrade under room conditions after two months.
[0021] Preferred sorbents of this invention for adsorbing CO.sub.2 are light and porous, solid particles or beads provided with an amine functionality and having high surface areas per volume. Suitable particles include zeolites (also referred to as molecular sieves), ceramic based materials, such as alumina, silica, and silica alumina, titanium dioxide, silica gel, activated carbon and organic polymers, such as polystyrene, modified by amines, such as Diethanolamine (DEA) or Polyethylenimine (PEI) or a divinylbenzene based amine or ethylenediamine. More preferred are sorbents that can be readily regenerated for reuse, particularly when recovering the adsorbed CO.sub.2. For example, the sorbent can be an amine-modified particular material, based on cellulose, such as an amine-modified nanofibrilated cellulose as described in WO2014/170184 A1 and WO2010/091831 A1 or ion exchange resins having benzyl amine groups as described in WO00/02643 A1.
[0022] Still more preferred for adsorping and desorping CO.sub.2 are polymeric sorbents having a primary amino functionality as described in WO2016/037688 A1 Even more preferred as sorbent is a free base amine bead functionalized with the primary amine benzyl amine and supported on a porous polyester structure crosslinked with divinyl benzene, particularly a sorbent which is in the form of spherical beads of polystyrene, cross-linked with 8-10% divinyl benzene modified with methylamine.
[0023] The polymeric sorbent preferably has an activity expressed as total capacity of at least 2 eq/l, more preferably at least 2.1 and yet more preferably at least 2.2. It preferably has a uniformity coefficient of at most 1.9, more preferably at most 1.8. A preferred sealable enclosure 10 for the process and apparatus of this invention is shown in
[0024] As particularly seen from
[0025] Each cartridge 24 in each stack 22 in the vacuum chamber 12 has an essentially planar configuration and encloses a particulate sorbent (not shown) for a gaseous component (e.g., CO.sub.2) of a raw gas stream in accordance with this invention. Each cartridge 24 extends axially in the sealable enclosure 10, i.e., substantially parallel to the flow of the gas stream through the sealable enclosure between its inlet and outlet 14, 18. Each cartridge also preferably extends vertically in the sealable enclosure 10, between its top and bottom walls 10C and 10D respectively. If desired, each axially-extending cartridge 24 could instead extend laterally in a vertically-extending stack 22 (not shown). As shown in
[0026] Each cartridge 24, as shown in
[0027] The individual frame members 32 can be produced in a conventional manner, for example, by injection molding of a plastic material. Similarly, the frames 30 can be produced as one piece by injection molding a plastic material to a fabric which can form an enclosure for a cavity 36 in the frame to hold a measured quantity of the sorbent. In this regard, a frame can be injection molded directly to the top, bottom and axial edges of a suitable fabric construction to form the enclosure for the cavity 36 for holding the sorbent in the frame of a cartridge 24. A suitable fabric construction could be: i) a fabric pouch or ii) a single folded sheet of fabric with two substantially parallel, fabric portions or iii) two separate, substantially parallel, fabric sheets, each of which could form a fabric enclosure, forming a cavity 36 in the frame to hold the sorbent.
[0028] One or more cartridges 24, preferably all or most cartridges, are preferably provided with a heat exchange element, preferably in the form a heating element 38. As shown in
[0029] One edge, preferably the top, of the frame 30 of each cartridge 24 is preferably provided with one or more holes 40, into which loose sorbent particles can be poured to fill the cavity 36 in the cartridge, formed by its fabric enclosure. Each hole 40 is adapted to be closed in a conventional manner, e.g., by heat-sealing a plug 42 in the hole, after filling the cartridge with the sorbent, in this regard, a sorbent of this invention preferably has good flowability properties for ease of filling each cartridge with sorbent through the holes 40. The vacuum chamber 12 of this invention features one or more laterally- or vertically-extending, preferably laterally-extending, stacks 22, each containing a plurality of axially-extending cartridges 24 of this invention. The cartridges in each stack are laterally- or vertically-spaced apart, preferably laterally-spaced apart. As a result, a serpentine channel 26 is provided, extending through the stack(s) 22 of cartridges 24 for the flow of a gas stream through the sealable enclosure. In this regard, each laterally- or vertically-spaced apart, preferably laterally-spaced apart, stack 22 preferably is laterally- or vertically-spaced way, preferably laterally-spaced away, from the adjacent, front and rear walls or top and bottom walls, preferably front and rear walls 10E and 10F, of the vacuum chamber and is axially spaced away from the opposite axial walls 10A and 108 of the vacuum chamber to maximize the length of the serpentine gas flow channel 26. In a preferred vacuum chamber 12, pairs of axially-extending baffles 44 and 46, respectively, are preferably provided adjacent to, and on laterally opposite sides of, each of the inlet and outlet 14 and 16 of the vacuum chamber 12, and one or more laterally- and vertically-extending baffles 48 and 49 are provided between the inlet and outlet 14 and 16. These baffles 44, 46, 48 and 49 preferably extend vertically from the bottom wall 10D to the top wall 10C of the vacuum chamber 12 and provide a serpentine flow channel for movement of gas through the vacuum chamber. In this regard, the pair of baffles 44 direct movement of the initial gas stream from the inlet 14 toward the outlet 16 and also direct movement of a gas stream, from which a gaseous component, particularly CO.sub.2, has been partially removed, laterally away from the inlet 14. The pair of baffles 46 direct movement of the final gas stream, from which the gaseous component has been removed, toward the outlet 16 and also prevent movement of gas, from which the gaseous component, has been partially removed, laterally toward, and outward of, the outlet 16. The baffles 48 and 49 channel gas, from which the gaseous component, has been partially removed, laterally away from the inlet 14 in opposite lateral directions and laterally toward the outlet 16 in opposite lateral directions. A preferred vacuum chamber 12 with two or more laterally-extending, stacks 22 of cartridges 24 preferably has a pair of laterally- and vertically-extending baffles 48 and 49 on opposite lateral sides of the vacuum chamber 12, between each stack 22, to channel movement of gas, from which the gaseous component, particularly CO.sub.2, has been partially removed, laterally within each stack and between the adjacent stacks as shown in
[0033] Another advantage of the sealable enclosure 10 of this invention is that its very thin cartridges 24 containing the particulate sorbent can be stacked in a relatively compact manner as shown in
[0034] Still another advantage of the sealable enclosure 10 of this invention is that due to the fact that that its cartridges 24 containing sorbent are stacked as individual layers (as opposed to prior art structures that are, for example, extruded or cast from a single material), the stack 22 of cartridges can be made from various materials and various material combinations. For instance, a frame 30 defining the geometry of each cartridge can be made from a stiff, mechanically stable, lightweight material, while the flexible fabric material enclosing the sorbent material layer can be made from a different material with the desired permeability properties for the air flow and the sorbent material particles. Likewise, the frame 30 and fabric enclosing the sorbent can be made from materials which compensate differently for changes in temperature or pressure in the salable enclosure.
[0035] The sealable enclosure 10 of this invention can be used in a cyclic adsorption/-desorption process to: i) separate a desired gaseous component, particularly CO.sub.2, of a gas stream, particularly atmospheric or outdoor air, from the remainder of the gas stream, using a particulate sorbent; and ii) subsequently desorp the desired gaseous component from the sorbent and recover the desired gaseous component. During the adsorption step, the gas stream is forced by a compressor or fan, preferably a fan 19, to flow through the valve mechanisms 18 and 20 at the inlet 14 and outlet 16 of the sealable enclosure and through its vacuum chamber 12, preferably under ambient conditions, more preferably at 20-40° C., and at 0.7 to 1.3 bar absolute pressure, whereby a portion of the desired gaseous component contained in the gas stream is bound at the surface of the sorbent in the stack 22 of cartridges 24 in the vacuum chamber. During the subsequent desorption step, the flow of the gas stream through the sealable enclosure is stopped, and the sorbent in the stack 22 of cartridges 24 is heated, preferably under mild conditions, more preferably up to 50 to 120° C., and is preferably also subjected to reduced pressure, preferably 10-300 mbar.sub.abs by a vacuum pump 21. This provides a gas stream effluent from the sealable enclosure that is highly concentrated in the desired gaseous component, particularly CO.sub.2. Alternatively during the subsequent desorption step, the flow of the gas stream, particularly atmospheric air, through the sealable enclosure is continued, and the sorbent in the stack 22 of cartridges 24 is heated, preferably under mild conditions, more preferably up to 50 to 120° C. This provides a gas stream effluent from the sealable enclosure that is much less concentrated in the desired gaseous component, particularly CO.sub.2. Heating of the sorbent can be carried out in any conventional manner, such as by passing a heated air stream through the sorbent and the vacuum chamber 12. Preferably, the sorbent is heated by means of a heat exchange element, particularly the heating elements 38 in the cartridges 24.
[0036] The sealable enclosure 10 of
[0037] Accordingly, the present invention also relates to a process further comprising providing a stream essentially comprising of the first gas from the desorption process to a further process. Preferably, the further process comprises a chemical conversion process, a process for the growth of plants, and/or a process for the carbonation of a fluid, such as a beverage, or an aquarium, or to chemical processes for the conversion of CO.sub.2, such as hydrogenation methanol. Also relevant may be the provision of CO.sub.2 for as an inert gas, such as for food packaging preservation, or green houses, or for the buffering of the pH of aqueous fluids. Hence, not only can the process and apparatus advantageously be employed to remove a gas, preferably CO.sub.2 from an enclosed or confined space, and thus increase the air quality in the space, but also or alternatively, the process and apparatus may also serve to supply the desorped gas stream to an industrial process.
[0038] In this regard, a lower cost, alternative sealable enclosure 110 of this invention can be used in a somewhat different way to remove CO.sub.2 from outdoor or atmospheric air and then provide a concentrated CO.sub.2 gas stream to an enclosed or confined, interior space 150, such as in a greenhouse, as shown schematically in
[0039] The sealable enclosure 110, like the sealable enclosure 10, has a vacuum chamber 112 with an inlet 114 for a gas stream and an outlet 116 for a gas stream on opposite walls and one or more stacks 122 of a plurality of cartridges or layers 124. The vacuum chamber 112 preferably need only be a hermetically sealed container. Between the cartridges 124 is a serpentine channel 126 for the flow of gas from the inlet 114 to the outlet 116, with diffusion of the gas through a particulate sorbent (not shown) in a fabric enclosure (not shown) in each cartridge 124. Each cartridge 124 has a stiff rectangular frame 130 (not shown) that is substantially flat and open at its middle and is formed by two attached, identical, substantially flat and open, stiff frame members 132 (not shown) with the shape of the frame. Each frame member 132 has a pair of reinforcing ribs 134 (not shown) extending diagonally across the frame member 132 from the corners of the frame member and being attached to the corners of the frame member and to each other where the ribs 134 cross. A flat, electrical heating element 138 (not shown) extends across the open middle of the frame 130 of one or more, preferably all or most, of the cartridges 124 of the sealable enclosure 110
[0040] However, the vacuum chamber 112 of the sealable enclosure 110 of
[0043] Another lower cost, alternative sealable enclosure 210 of this invention can be used in a somewhat different way to remove CO.sub.2 from air in an enclosed or confined, interior space 250, particularly an apartment, office, car, truck, ship, airplane or bus, as shown schematically in
[0044] The sealable enclosure 210, like the sealable enclosure 10, has a vacuum chamber 212 with an inlet 214 for a gas stream and an outlet 216 for a gas stream on opposite walls and one or more stacks 222 of a plurality of cartridges or layers 224. Between the cartridges 224 is a serpentine channel 226 for the flow of gas from the inlet 214 to the outlet 216, with diffusion of the gas through a particulate sorbent (not shown) in a fabric enclosure (not shown) in each cartridge 224. Each cartridge 224 has a stiff rectangular frame 230 (not shown) that is substantially flat and open at its middle and is formed by two attached, identical, substantially flat and open, stiff frame members 232 (not shown) with the shape of the frame. Each frame member 232 has a pair of reinforcing ribs 234 (not shown) extending diagonally across the frame member 232 from the corners of the frame member and being attached to the corners of the frame member and to each other where the ribs 234 cross. A flat, electrical heating element 238 (not shown) extends across the open middle of the frame 230 of one or more: preferably all or most, of the cartridges 224 of the sealable enclosure 210
[0045] However, the vacuum chamber 212 of the sealable enclosure 210 of
[0048] Another lower cost, alternative sealable enclosure 310 of this invention can be used in a somewhat different way to remove CO.sub.2 from air in an enclosed or confined, interior space 350, particularly an apartment, office, car, truck, ship, airplane or bus, as shown schematically in
[0049] The sealable enclosure 310, like the sealable enclosure 10, has a vacuum chamber 312 with an inlet 314 for a gas stream and an outlet 316 for a gas stream on opposite walls and one or more stacks 322 of a plurality of cartridges or layers 324. Between the cartridges 324 is a serpentine channel 326 for the flow of gas from the inlet 314 to the outlet 316, with diffusion of the gas through a particulate sorbent (not shown) in a fabric enclosure (not shown) in each cartridge 324. Each cartridge 324 has a stiff rectangular frame 330 (not shown) that is substantially flat and open at its middle and is formed by two attached, identical, substantially flat and open, stiff frame members 332 (not shown) with the shape of the frame. Each frame member 332 has a pair of reinforcing ribs 334 (not shown) extending diagonally across the frame member 332 from the corners of the frame member and being attached to the corners of the frame member and to each other where the ribs 334 cross. A flat, electrical heating element 338 (not shown) extends across the open middle of the frame 330 of one or more, preferably all or most, of the cartridges 324 of the sealable enclosure 310
[0050] However, the vacuum chamber 312 of the sealable enclosure 310 of
[0053] The sealable enclosures 10, 110, 210, 310 of this invention can be used in a process for separating and optionally recovering a gaseous component (e.g., CO.sub.2) from a gas stream, such as atmospheric or outdoor air or air inside a closed or confined, interior space such as in a building, e.g., in one or more rooms of a house or office building or in a greenhouse, or in a vehicle, e.g., a car, truck, airplane or bus, or an exhaust gas from a chemical (e.g., combustion) or biological process. The sealable enclosures 10, 110, 210, 310 can also be used in a process for separating and recovering CO.sub.2 from outdoor air, i.e. air exterior to a closed or confined, interior space, e.g., a greenhouse, or from air in the closed or confined, interior space and providing the recovered CO; to the closed or confined space or venting it to the outdoors.
[0054] Of course, the sealable enclosures 10, 110, 210, 310 can also be used in other applications, such as for the separation of CO.sub.2 from flue gases, exhaust gases, industrial waste gases or for the separation of components other than CO.sub.2 from these or other gas streams. The sealable enclosures 10, 110, 210, 310 can be of particular value for supplying a gaseous component, particularly CO.sub.2, of a gas stream, particularly atmospheric air, in varying concentrations (e.g., as a function of the demand) to an enclosed space, such as a greenhouse, or for water treatment, fish farms or urban farming. More than one of the sealable enclosures 10, 110, 210, 310 can be connected together and used in combination for various purposes.