ENHANCED METHOD FOR CUTTING PIPES ON A DRILL FLOOR AND TOOL THEREFOR
20240424581 · 2024-12-26
Assignee
Inventors
Cpc classification
B23D21/006
PERFORMING OPERATIONS; TRANSPORTING
B23D15/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23D21/00
PERFORMING OPERATIONS; TRANSPORTING
B23D15/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is for cutting a tubular structure in the petrochemical industry, using a cutting tool having a non-rotatable cutting element and a reaction member opposite the non-rotatable cutting element. The cutting tool is further configured for carrying out a translational cutting movement through the tubular structure. The method comprises: a) positioning the cutting tool in a first position exterior to the tubular structure; b) squeezing the tubular structure at the first position by activating a partial translational cutting movement of the non-rotatable cutting element to obtain a dented region in the tubular structure; c) positioning the cutting tool in a second position exterior to the tubular structure, wherein the second position is displaced over a predefined distance compared to the first position, and d) cutting the tubular structure at the second position (P2) by activating a full translational cutting movement of the non-rotatable cutting element through the tubular structure.
Claims
1. A cutting tool for cutting a tubular structure at a drill floor of a drilling rig, the cutting tool comprising: a tool body forming at least a portion of an enclosure configured to receive the tubular structure; a non-rotatable cutting element positioned on a first side of the enclosure; and a reaction member opposite to the non-rotatable cutting element across the enclosure, wherein a distance between the non-rotatable cutting element and the reaction member is adjustable to squeeze the tubular structure as the distance between the non-rotatable cutting element and the reaction member decreases, and carry out a translational cutting movement through the tubular structure when the distance between the non-rotatable cutting element and the reaction member decreases to a cutting distance, and wherein the cutting tool is configured to perform a partial translational cutting movement of the non-rotatable cutting element in which the distance between the non-rotatable cutting element and the reaction member does not reach the cutting distance to obtain a dented region in the tubular structure at a first position, and perform a full translational cutting movement of the non-rotatable cutting element in which the distance between the non-rotatable cutting element and the reaction member reaches the cutting distance to cut the tubular structure at a second position.
2. The cutting tool of claim 1, further comprising: an adapter device that covers a cutting edge of the non-rotatable cutting element during the partial translational cutting movement, wherein the cutting edge of the non-rotatable cutting element is relatively sharp, and wherein a leading edge of the adapter device is relatively blunt with respect to the cutting edge of the non-rotatable cutting element.
3. The cutting tool of claim 1, further comprising: a second cutting element mechanically coupled to the reaction member such that a portion of the second cutting element touches a portion of the non-rotatable cutting element during the full translational cutting movement, and does not touch the portion of the non-rotatable cutting element during the partial translational cutting movement.
4. The cutting tool of claim 3, wherein the portion of the second cutting element corresponds to a cutting edge of the second cutting element that is relatively sharp, wherein the cutting tool further comprises: a second adapter device that covers the cutting edge of the second cutting element during the partial translational cutting movement, wherein a leading edge of the second adapter device is relatively blunt with respect to the cutting edge of the second cutting element.
5. The cutting tool of claim 4, wherein the portion of the non-rotational cutting element corresponds to a cutting edge of the non-rotational cutting element that is relatively sharp wherein the cutting tool further comprises: an adapter device that covers the cutting edge of the non-rotatable cutting element during the partial translational cutting movement, wherein the cutting edge of the non-rotatable cutting element is relatively sharp, and wherein a leading edge of the adapter device is relatively blunt with respect to the cutting edge.
6. The cutting tool of claim 1, wherein the reaction member is pivotably mounted to the tool body such that in a closed position the reaction member forms a second portion of the enclosure, and in an open position the reaction member allows the tubular structure to be inserted in the enclosure.
7. The cutting tool of claim 1, further comprising: an adapter having a blunt cutting edge and a receiving portion comprising a first receiving site, a second receiving site, and a third receiving site disposed between the first receiving site and the second receiving site, wherein the receiving portion is configured to cover a cutting edge of the non-rotatable cutting element such that the cutting edge of the non-rotatable cutting element contacts the third receiving site of the adapter, an upper surface of the of the non-rotatable cutting element contacts the first receiving site of the adapter, and a lower surface of the of the non-rotatable cutting element contacts the second receiving site of the adapter, and the blunt cutting edge of the adapter faces the tubular structure when the adapter is covering the cutting edge of the non-rotatable cutting element.
8. The cutting tool of claim 7, wherein the adapter is pivotably mounted to the non-rotatable cutting element such that the adapter pivots between at least a first position in which the adapter does not cover the cutting edge of the non-rotatable cutting element and a second position in which the adapter covers the cutting edge of the non-rotatable cutting element, wherein the adapter is in the first position during the full translational cutting movement, and is in the second position during the partial translational cutting movement.
9. The cutting tool of claim 7, wherein a height of the blunt cutting edge of the adapter along a first direction that is generally parallel to a central axis of the tubular structure is larger than a height of the cutting edge of the non-rotatable cutting element along the first direction, such that the blunt cutting edge of the adapter is relatively blunt with respect to the cutting edge of the non-rotatable cutting element.
10. The cutting tool of claim 1, further comprising: a second cutting element mechanically coupled to the reaction member such that a portion of the second cutting element touches a portion of the non-rotatable cutting element during the full translational cutting movement, and does not touch the portion of the non-rotatable cutting element during the partial translational cutting movement; and a second adapter having a second blunt cutting edge and a second receiving portion comprising a first receiving site, a second receiving site, and a third receiving site disposed between the first receiving site and the second receiving site, wherein the second receiving portion is configured to cover a cutting edge of the second cutting element such that the cutting edge of the second cutting element contacts the third receiving site of the second adapter, an upper surface of the of the second cutting element contacts the first receiving site of the second adapter, and a lower surface of the of the second cutting element contacts the second receiving site of the second adapter, and the second blunt cutting edge faces the tubular structure when the second adapter is covering the cutting edge of the second cutting element.
11. An assembly for cutting a tubular structure at a drill floor of a drilling rig using a translational cutting movement, the assembly comprising: a tool body comprising an enclosure configured to receive the tubular structure; a non-rotatable cutting element coupled to the tool body on a first side of the enclosure; a reaction member coupled to a second cutting element; and a linear actuator coupled to the non-rotatable cutting element, and configured to carry out a translational movement of the non-rotatable cutting element toward a second side of the enclosure, wherein the assembly is configured to perform a partial translational cutting movement of the non-rotatable cutting element with the reaction member in a closed position, the partial translational cutting movement causes a distance between the non-rotatable cutting element and the second cutting element to decrease to a first distance to obtain a dented region in the tubular structure at a first position along the tubular structure, wherein the non-rotatable cutting element does not touch the second cutting element at the first distance, and perform a full translational cutting movement of the non-rotatable cutting element with the reaction member in the closed position at a second position along the tubular structure, the full translational cutting movement causes the distance between the non-rotatable cutting element and the second cutting element to decrease to a second distance that is smaller than the first distance to cut through the tubular structure at the second position along the tubular structure.
12. The assembly of claim 11, further comprising: a first adapter configured to cover a cutting edge of the non-rotatable cutting element during the partial translational cutting movement, the first adapter having a leading edge and a receiving portion configured to receive the non-rotatable cutting element, wherein a cutting edge of the non-rotatable cutting element has a first surface area and the leading edge of the first adapter has a second surface area that is greater than the first surface area such that the leading edge of the first adapter is blunt relative to the cutting edge of the non-rotatable cutting element; and a second adapter configured to cover a cutting edge of the second cutting element during the partial translational cutting movement, the second adapter having a leading edge and a receiving portion configured to receive the second cutting element, wherein a cutting edge of the second cutting element has a third surface area and the leading edge of the second adapter has a fourth surface area that is greater than the third surface area such that the leading edge of the second adapter is blunt relative to the cutting edge of the second cutting element.
13. The assembly of claim 12, wherein the first adapter is pivotably mounted to the non-rotatable cutting element, and the second adapter is pivotably mounted to the second cutting element.
14. The assembly of claim 11, wherein the reaction member is pivotably mounted to the tool body such that in a closed position the reaction member closes the second side of the enclosure, and in an open position the second side of the enclosure is open for allowing receiving of the tubular structure in the enclosure.
15. The assemble of claim 14, wherein the reaction member is coupled to the tool body via a hinge on a first side of the tool body, and is configured to lock to a second side of the tool body that is opposite the enclosure from the first side using a locking mechanism.
16. The assembly of claim 11, wherein the reaction member is configured to maintain a static position with respect to the tool body during the partial translational cutting movement and during the full translational cutting movement.
17. A method for cutting a tubular structure, the method comprising: positioning a cutting tool in a first position exterior to the tubular structure, wherein the cutting tool comprises: a tool body forming at least a portion of an enclosure configured to receive the tubular structure; a non-rotatable cutting element positioned on a first side of the enclosure; and a reaction member opposite to the non-rotatable cutting element across the enclosure; reducing a distance between the non-rotatable cutting element and the reaction member, at the first position, the distance between the non-rotatable cutting element and the reaction member to a first distance, thereby squeezing the tubular structure; increasing the distance between the non-rotatable cutting element and the reaction member after squeezing the tubular structure at the first position, thereby obtaining a dented region in the tubular structure at the first position; positioning the cutting tool in a second position exterior to the tubular structure, wherein the second position is displaced over a predefined distance compared to the first position; and reducing a distance between the non-rotatable cutting element and the reaction member, at the second position, until the distance between the non-rotatable cutting element and the reaction member to a cutting distance, thereby cutting through the tubular structure, wherein the cutting distance is less than the first distance.
18. The method of claim 17, further comprising: covering a cutting edge of the non-rotatable cutting element using a first adapter prior to squeezing the tubular structure at the first position; covering a cutting edge of a second cutting element coupled to the reaction member using a second adapter prior to squeezing the tubular structure at the first position; removing the first adapter from the cutting edge of the non-rotatable cutting element prior to cutting the tubular structure at the second position, thereby uncovering the cutting edge of the non-rotatable cutting element; and removing the second adapter from the cutting edge of the second cutting element prior to cutting the tubular structure at the second position, thereby uncovering the cutting edge of the second cutting element, wherein the cutting distance is less than the first distance by at least a thickness of the first adapter and the second adapter.
19. The method of claim 17, further comprising: pivoting a first side of the reacting member away from the tool body using a hinge on a second side of the reaction member, thereby opening the enclosure; receiving the tubular structure in the enclosure while the enclosure is open; and pivoting the first side of the reacting member toward the tool body using the hinge on the second side of the reaction member, thereby closing the enclosure after receiving the tubular structure.
20. The method of claim 17, wherein the tubular structure comprises a plurality of pipes including a first pipe and a second pipe, the second pipe being disposed within the first pipe, and squeezing the tubular structure includes squeezing the second pipe.
Description
BRIEF INTRODUCTION OF THE DRAWINGS
[0032] In the following is described an example of a preferred embodiment illustrated in the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0046] Various illustrative embodiments of the present subject matter are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0047] The present subject matter will now be described with reference to the attached figures. Various systems, structures and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
[0048] The figures and description below illustrate embodiments of methods of cutting a tubular structure in the petrochemical industry as well as embodiments of cutting tools, which may be used in such methods.
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[0051] In the case of a hydraulic actuator 120 it would typically comprise hydraulic cylinder (not shown) with piston (not shown) and a piston rod (not shown) onto which the cutting element 135 is mounted. In operational use the cutting element 135 will come out and, in the current invention, either squeeze or cut the tubular 1 against the cutting element 145 on the reaction member 140, depending on the length of the stroke of the cutting element 145. In fact
[0052] The embodiment of the cutting tool of
[0053] It must be stressed that within the scope of the current claims also other designs and dimensions of the cutting tool are possible, such that the cutting tool is designed for other dimensions of tubular structures. Alternatively, cutting tools may be used which have multiple movable cutting element arranged around the enclosure, i.e. two or four or a different number.
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[0066] The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different yet equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the method steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the invention. Accordingly, the protection sought herein is as set forth in the claims below.
[0067] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb comprise and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article a or an preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. In the device claims enumerating several means, several of these means may be embodied by one and the same item of hardware.