High-Q Factor, Multiferroic Resonant Magnetic Field Sensors And Limits On Strain Modulated Sensing Performance
20240431213 ยท 2024-12-26
Inventors
- Roy H. Olsson, III (Philadelphia, PA, US)
- Michael J. D'Agati (Philadelphia, PA, US)
- Yujia Huo (Philadelphia, PA, US)
- Peter Finkel (Baltimore, MD, US)
- Konrad Bussmann (Asburn, VA, US)
- Sydney Sofronici (Philadelphia, PA, US)
Cpc classification
H10N35/101
ELECTRICITY
International classification
Abstract
A magnetic field sensor component, comprising: a piezoelectric portion; a plate portion comprising (i) a drive electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the drive electrode comprising a magnetostrictive material and (ii) a sense electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the sense electrode comprising a magnetostrictive material; and a tether portion extending from the plate portion, and the magnetostrictive drive electrode being configured to be electrically driven so as to effect a strain modulation of the magnetostrictive drive electrode that upconverts a received magnetic field to a resonance band of the magnetostrictive drive electrode. A method, comprising operating a magnetic field sensor component according to the present disclosure.
Claims
1. A magnetic field sensor component, comprising: a piezoelectric portion; a plate portion comprising (i) a drive electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the drive electrode comprising a magnetostrictive material and (ii) a sense electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the sense electrode comprising a magnetostrictive material; and a tether portion extending from the plate portion, and the drive electrode being configured to be electrically driven so as to effect a strain modulation that upconverts a received magnetic field to a resonance band of the drive electrode.
2. The magnetic field sensor component of claim 1, wherein the piezoelectric portion comprises AlN.
3. The magnetic field sensor component of claim 1, wherein the magnetoerstritive material comprises FeCoI.
4. The magnetic field sensor component of claim 1, wherein the magnetic field sensor component has a Q factor of from about 500 to about 2000.
5. The magnetic field sensor component of claim 1, further comprising a function generator configured to electrically drive the magnetostrictive drive electrode at a within a resonance band of the magnetostrictive drive electrode.
6. The magnetic field sensor component of claim 1, wherein the drive electrode and the sense electrode define rectangular portions of magnetostrictive material.
7. The magnetic field sensor component of claim 1, wherein the plate portion has a non-zero length-to-width aspect ratio.
8. The magnetic field sensor component of claim 7, wherein the plate portion has a length-to-width aspect ratio of from about 4:1 to about 2:1.
9. The magnetic field sensor component of claim 1, wherein the tether portion has a length of about 100 to about 200 m.
10. The magnetic field sensor component of claim 1, wherein the plate portion has a length of about /2, wherein the plate portion has a tether portion of about /4, or both.
11. The magnetic field sensor component of claim 1, wherein the component has a die size of less than about 2.5 mm.sup.2.
12. The magnetic field sensor component of claim 1, further comprising a flux concentrator coupled to a sensor, the sensor comprising the magnetic field sensor component, wherein a first portion of the flux concentrator is located proximate to a first end of the magnetic field sensor component and a second portion of the flux concentrator is located proximate to a second end of the magnetic field sensor component.
13. The flux concentrator of claim 12, wherein the flux concentrator is positioned transversely to a direction of voltage flow associated with the drive electrode.
14. The magnetic field sensor component of claim 1, further comprising a readout circuit configured to determine an electrical signal associated with the received magnetic field, the readout circuit further comprising a modulation noise canceler positioned prior to a trans-impedance amplifier.
15. A method, comprising operating a magnetic field sensor component, wherein the magnetic field sensor component further comprises: a piezoelectric portion; a plate portion comprising (i) a drive electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the drive electrode comprising a magnetostrictive material and (ii) a sense electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the sense electrode comprising a magnetostrictive material; and a tether portion extending from the plate portion, and the drive electrode being configured to be electrically driven so as to effect a strain modulation that upconverts a received magnetic field to a resonance band of the drive electrode.
16. The method of claim 15, wherein operating comprises driving the magnetostrictive drive electrode at a resonance of the magnetostrictive drive electrode.
17. The method of claim 15, wherein the component is operated to detect a received magnetic field having a frequency of less than about 1 kHz, an amplitude of less than about 700 pT, or both.
18. The method of claim 17, wherein the received magnetic field is a biomagnetic field.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various aspects discussed in the present document. In the drawings:
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0071] The present disclosure may be understood more readily by reference to the following detailed description of desired embodiments and the examples included therein.
[0072] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In case of conflict, the present document, including definitions, will control. Preferred methods and materials are described below, although methods and materials similar or equivalent to those described herein can be used in practice or testing. All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety. The materials, methods, and examples disclosed herein are illustrative only and not intended to be limiting.
[0073] The singular forms a, an, and the include plural referents unless the context clearly dictates otherwise.
[0074] As used in the specification and in the claims, the term comprising can include the embodiments consisting of and consisting essentially of The terms comprise(s), include(s), having, has, can, contain(s), and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that require the presence of the named ingredients/steps and permit the presence of other ingredients/steps. However, such description should be construed as also describing compositions or processes as consisting of and consisting essentially of the enumerated ingredients/steps, which allows the presence of only the named ingredients/steps, along with any impurities that might result therefrom, and excludes other ingredients/steps.
[0075] As used herein, the terms about and at or about mean that the amount or value in question can be the value designated some other value approximately or about the same. It is generally understood, as used herein, that it is the nominal value indicated 10% variation unless otherwise indicated or inferred. The term is intended to convey that similar values promote equivalent results or effects recited in the claims. That is, it is understood that amounts, sizes, formulations, parameters, and other quantities and characteristics are not and need not be exact, but can be approximate and/or larger or smaller, as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art. In general, an amount, size, formulation, parameter or other quantity or characteristic is about or approximate whether or not expressly stated to be such. It is understood that where about is used before a quantitative value, the parameter also includes the specific quantitative value itself, unless specifically stated otherwise.
[0076] Unless indicated to the contrary, the numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
[0077] All ranges disclosed herein are inclusive of the recited endpoint and independently of the endpoints. The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value; they are sufficiently imprecise to include values approximating these ranges and/or values.
[0078] As used herein, approximating language can be applied to modify any quantitative representation that can vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about and substantially, may not be limited to the precise value specified, in some cases. In at least some instances, the approximating language can correspond to the precision of an instrument for measuring the value. The modifier about should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression from about 2 to about 4 also discloses the range from 2 to 4. The term about can refer to plus or minus 10% of the indicated number. For example, about 10% can indicate a range of 9% to 11%, and about 1 can mean from 0.9-1.1. Other meanings of about can be apparent from the context, such as rounding off, so, for example about 1 can also mean from 0.5 to 1.4. Further, the term comprising should be understood as having its open-ended meaning of including, but the term also includes the closed meaning of the term consisting. For example, a composition that comprises components A and B can be a composition that includes A, B, and other components, but can also be a composition made of A and B only. Any documents cited herein are incorporated by reference in their entireties for any and all purposes.
Exemplary DisclosureA
[0079] Magnetic field sensors are important in many areas of technology including consumer electronics [1-3], space based systems [4, 5], and biomedical applications [6, 7]. In particular, biomedical applications have challenging restrictions in terms of resolution, size, and power consumption. In the body, magnetic fields are generated wherever electric currents are present [8, 9]. Most notably, the heart, skeletal muscles, brain, and nerves all produce magnetic fields. These fields can vary in amplitude and frequency from low femto-Tesla higher frequency signals for nerves to hundreds of pico-Tesla for the low frequency cardiac signals [10, 11]. Table 1 summarizes the frequency and amplitude ranges of the primary biomagnetic signals at typical epicutaneous distances. Different magnetic sensing techniques such as magnetocardiography, magnetoneurography, magnetoencephalography, and magnetomyography are based upon the detection of these small magnetic fields from different regions of the body. Improving the capability to detect magnetic fields produced by the human body can benefit the medical industry in a variety of ways. For example, magnetomyography of skeletal muscles can provide information on injured muscle fibers and nerves [12, 13] without the need for invasive techniques.
TABLE-US-00001 TABLE I Magnetic fields produced by the body with associated amplitudes and frequency ranges at relative distances. Frequency Body Part Distance Range Amplitude Heart 7 cm 0.01-50 Hz ~640 pT Brain 3 cm 1-100 Hz ~1 pT Muscle 1.5 cm 10-100 Hz ~0.8 pT Nerves 1.4 cm 90-1000 Hz ~0.02 pT
[0080] A major difficulty in detecting biomagnetic signals is obtaining a sensor with large sensitivity and low noise over a large (1 kHz) bandwidth. Hall sensors [14-16] are easily fabricated magnetic sensors where overall size, power consumption, and cost are low. Unfortunately, Hall sensors have yet to demonstrate the low noise values required for reliable biomagnetic sensing, with noise values around 100 nT/<Hz.
[0081] Superconducting quantum interference devices (SQUID) have extremely low noise performance in the low fT/Hz range [17-19]. However, these sensors require cryogenic cooling refrigerators resulting in high power consumption, large form factors, and high cost.
[0082] Spin exchange relaxation free (SERF) [20-22] atomic magnetometers have more recently shown resolutions as low as 0.16 fT/Hz [23] without the need for cryogenic cooling. However, to achieve these ultra-low noise performances, SERF magnetometers still require pumped lasers with high power consumption and large (5 cm.sup.3) volume vapor cubes. Additionally, the bandwidth of operation is small and does not cover the full frequency range of magnetic signals produced by the body.
[0083] Other approaches, including magnetoresistance, fluxgate, and optically pumped magnetometers have been explored for medical applications, but face similar drawbacks due to size and power consumption [24-28].
[0084] Multiferroic materials provide a unique magnetic sensing solution for biomedical applications. Theory predicts, and prior studies demonstrate [29-31], that MEMS multiferroic sensors operating at mechanical resonance have the potential to provide high sensitivity and low noise simultaneously, within a very small footprint and requiring very low power to operate. Also, previous studies of multiferroic sensors demonstrate a modulation technique [32-34], where the low frequency biomagnetic fields are mixed into the mechanical resonance band of the device, yielding an enhancement proportional to the Q factor, which can be over 1000. If these high-Q factor resonances are in the MHz regime, then bandwidths compatible with biomagnetic sensing can also be achieved.
[0085] This article describes the design considerations and tradeoffs between two multiferroic MEMS plate resonator magnetic sensors. The microfabrication process is described, and the Q factor, sensitivity, and noise value of both components are characterized and compared to finite element simulations. In addition, a discussion of how Duffing nonlinearity limits the achievable sensitivity and noise floor of modulated multiferroic sensors is provided.
Device Structure and Microfabrication
[0086] A multiferroic magnetometer, such as that shown in
[0087] Strain is generated in the magnetostrictive material due to an applied external magnetic field as described by (1) and (2), where is the strain, F is the force applied, and k is the spring constant of the device. Also, d.sub.33m is the piezomagnetic coefficient of the magnetostrictive material that describes the change in strain per change in magnetic field, B.sub.x is the input magnetic flux density, .sub.0 is the permeability of free space, k.sub.m is the magnetostrictive spring constant, and Q is the mechanical quality factor that enhances the signal at resonance.
[0088] The magnetostrictive spring constant is a function of the magnetostrictive layer thickness (t.sub.m), width (w), Young's modulus (E.sub.m), and length (l), as described in (3).
[0089] Since the magnetostrictive and piezoelectric films can be modeled of as two parallel springs, k can be written as (4), with the piezoelectric spring constant (k.sub.p) described in (5), where t.sub.p is the thickness of the piezoelectric film and E.sub.p is the piezoelectric Young's modulus.
[0090] Therefore, the strain produced by the external magnetic field is given by (6), where the k.sub.eq term describes the reductions in the device strain from magnetic field due to the increase in stiffness from attachment to the piezoelectric layer and can be found using (7).
[0091] The strain from the magnetostrictive material, generated due to an applied external magnetic field, is transferred to a mechanically coupled piezoelectric material, resulting in charge generation given by (8), where q/A is the charge density, a is the stress in the piezoelectric film, and d.sub.31p is the transverse piezoelectric coefficient of the piezoelectric material.
[0092] Adjusting for the area of the electrodes, the total charge that can be collected is given by (9), where q is the charge and A is the output electrode area. The short circuit current sensitivity is then given as the time derivative of the charge per applied magnetic field density, as shown in (10), where i.sub.sense is the peak output current and f.sub.0 is the resonance frequency.
[0093] The open-circuit voltage sensitivity can also be found, where the voltage drops across the load capacitor formed by the parallel plates of the top and bottom electrodes. The open-circuit voltage sensitivity is given by (11), where V is the open-circuit voltage, C is the device self-capacitance, and .sub.p is the piezoelectric relative permittivity, and co is the permittivity of free space.
[0094] The preceding equations neglect effects of the non-active layers such as the metal electrodes which will be considered using finite element modeling (FEM).
[0095] While a simply designed MEMS multiferroic magnetic sensor could operate directly at the low frequencies required by biomagnetic fields, the large Q factors inherent in MEMS parts (which can be over 1000) causes the sensing bandwidth to be very small, resulting in a large portion of the biomagnetic information to be missed. Instead, as shown in
[0096] To make the d.sub.33m coefficient time varying, a modulation voltage is applied to the piezoelectric film at the device's mechanical resonance frequency. This modulation signal causes a time varying stress to be applied to the magnetostrictive layer, resulting in a change in the d.sub.33m. Simultaneously, the external sinusoidal magnetic field still interacts with the magnetostrictive material as described before. The strain imparted into the film is then the product of two sinusoidal signals and is updated in (13) to include the modulation, where f.sub.sig is the frequency of the external applied magnetic field to be sensed.
[0097] The stress induced change of magnetostrictive properties for bulk Fe.sub.50Co.sub.50 grown by Etrema is depicted in
[0098] Two extensional mode plate resonator designs [41] at different resonant frequencies were explored. Compared to Device 1 depicted in
[0099] To do so, the device length should be half wavelength for the desired frequency. The target frequencies were 8 MHz for Device 1 and 16 MHz for Device 2 to ensure sufficient bandwidth to cover the biomagnetic frequency range. Using (16) the wave velocity from the film stack in
[0100] Modal analysis simulations were performed using COMSOL finite element modeling (FEM) with the material parameters provided in Table 2 where is the density, E is the Young's Modulus, .sub.r is the relative permittivity, .sub.r is the relative permeability, and v is the poisson ratio.
TABLE-US-00002 TABLE II Material parameters used in COMSOL simulations and theoretical calculations. AIN Fe.sub.50Co.sub.50/Ag SiO.sub.2 Pt Al d.sub.31p 1.9 pm/V d.sub.33m 12 mm/A 3300 8290 2200 21450 2700 (kg/m.sup.3) (kg/m.sup.3) (kg/m.sup.3) (kg/m.sup.3) (kg/m.sup.3) E 344 189 70 168 70 (GPa) (GPa) (GPa) (GPa) (GPa) .sub.r 9 1 1 1 1 .sub.r 1 300 1 1 1 0.2 0.29 0.17 0.38 0.35
[0101] The extensional mode shape and resonant frequency for Device 1 and Device 2 are provided in
[0102] The motional capacitance (C.sub.x) and inductance (L.sub.x) for each device can be calculated using (19) and (20) respectively.
[0103] These values are summarized in Table 3 along with the shunt capacitance (C.sub.s), resonant frequency (f.sub.0), length (l), and width (w). The feedthrough capacitor between the electrodes was excluded since it is always much smaller than that of the shunt capacitors.
TABLE-US-00003 TABLE III Summary of device dimensions and modeling parameters. Device 1 Device 2 Length 400 m 200 m Width 100 m 50 m 7.85 MHz 16.34 MHz 2616 5235 6.41 fF 1.51 fF Lx 64.03 mH 63.10 mH 1.590 pF 0.398 pF
[0104] The multiferroic magnetic sensors are fabricated using a 5-mask process. Substrates are obtained from MTI corporation with 300 nm SiO.sub.2, a 10 nm Ti adhesion layer, and 150 nm of (111) oriented Pt deposited on (100) low resistivity P-type 4 wafers. Orientation of the Pt film ensures the subsequent AlN deposition will orient properly in the c-axis, leading to better d.sub.31 coefficients. The received wafers are patterned with the first photomask and wet etched in Aqua Regia to form the bottom electrode ground plane and provide a release window for the last step of the process. Next, 1 m of AlN is sputtered as the piezoelectric layer. Using the second photomask, vias are etched into the AlN by wet 30% KOH etching at room temperature. A SiNx hard mask is used during the etch to prevent pinholes and is removed afterwards using reactive ion etching (RIE) with CF.sub.4. 200 nm of Al is then sputtered on top of the AlN, filling the vias. The previous KOH wet etch leaves a sloped sidewall profile that allows the Al to make connection from the bottom Pt to the top plane of the AlN. The Al is then patterned with the third photomask layer to define the top electrodes (both ground and signal) using Cl.sub.2/BCl.sub.3 dry etching. Next, Cl.sub.2/BCl.sub.3 dry etching was used with the fourth photomask and a SiNx hard mask to etch down to the Si wafer layer to define the device sidewall and the areas where the XeF.sub.2 release etch will access the Si to undercut the device. The fifth photomask was then used to pattern a bilayer liftoff resist. A 1 m thick Fe.sub.50Co.sub.50/Ag multilayer stack consisting of alternating layers of 2 nm Ag and 8 nm Fe.sub.50Co.sub.50 was then deposited and lifted off for use as the magnetostrictive layer. The purpose of the multilayered magnetic structure is to achieve better control of the magnetic properties. The expectation is that the stack will lead to softer magnetic properties and easy in-plane anisotropy, as a consequence of improving the magnetoelastic coupling. In particular, adding an alternating non-magnetic layer such as silver keeps the polycrystalline grain size formed in the FeCo layer small, leading to lower coercive fields and increased saturation magnetostriction, as has been demonstrated in previous studies. [43-46] As shown in (6), (10) and (11), larger strains, output current, and output voltage can be realized with a high d.sub.33m*k.sub.eq product in response to magnetic field. Since k.sub.eq is related to the thickness and Young's modulus of the magnetostrictive film, ideally a thick magnetostrictive film with both a high piezomagnetic coefficient and Young's modulus will yield large strains and sensor output signals. With the material properties provided in Table II, the d.sub.33m*k.sub.eq product for the Fe.sub.50Co.sub.50/Ag multilayer is comparable to that of other thin film magnetostrictive materials [47] while also providing robust properties over different deposition and processing conditions. Finally, the devices are laser diced to a 1.51.5 mm die and released using XeF.sub.2. The full fabrication process is captured in
Electrical Characterization
[0105] Once devices were fabricated, the individual dies were adhered to a custom printed circuit board with the device ports accessible via SMA connectors as shown in
[0106] This matches the theoretical predictions, since the smaller design would be expected to have a larger motional impedance due to its 4 times smaller area. Also, because of this reason, the insertion loss of Device 2 is higher, with an S.sub.21 peak at 36 dBm, compared to that of Device 1 at 29 dBm. Additionally, as the power is increased in the experiment, the introduction of a Duffing nonlinearity is observed. This phenomenon is discussed in further detail in later sections as it relates to the optimal sensor sensitivity and signal-to-noise ratio.
Magnetic Bias Experiments
[0107] Next, experiments were performed to find the optimal bias field for the magnetostrictive material.
Noise Experiments
[0108] Once the optimal bias field was determined for each device, noise characteristics were determined. The test setup in
Duffing Nonlinearity Discussion
[0109] The key to increasing the output signal is to maximize d.sub.33m. One way to improve the d.sub.33m value is to increase the modulation voltage applied to the AlN. Doing so substantially increases the stress in the Fe.sub.50Co.sub.50/Ag, causing a larger shift in the maximum d.sub.33m coefficient position. From theoretical calculations applying a 100 mV.sub.rms modulation signal at the device resonance will result in a stress change of approximately 20 MPa in the Fe.sub.50Co.sub.50/Ag. Referring to
[0110] COMSOL simulations were utilized to predict the sensitivity without electrical modulation applied. In other words, when the AC magnetic field to be sensed lies directly at the resonance frequency of the plate. In this case, without strain modulation, the device would not enter the nonlinear regime and would exhibit the native d.sub.33m coefficient of the magnetostrictive material and its coupling to the piezoelectric. The COMSOL simulation for the geometry of Device 1 predicts a sensitivity of 1.565 A/T. Experimental data for this method was also taken on Device 1 and compared to the COMSOL simulations. Good agreement between simulation and experimental data is shown in
CONCLUSION
[0111] This study describes the design, fabrication, and characterization of multiferroic resonant magnetic field sensors. Utilizing an Fe.sub.50Co.sub.50/Ag multilayer magnetostrictive material mechanically coupled to an AlN piezoelectric material, two designs were considered and compared. For the purposes of sensing low frequency magnetic fields necessary for biological magnetic field sensing, a strain modulation technique was employed in the device with an actuation and sense electrode. Both designs had high Q factors over 1000. When the modulation technique was applied to the devices, an unexpected Duffing nonlinearity phenomenon was observed at relatively low driving modulation amplitudes. While increasing the modulation voltage increased the sensitivity in both devices, it also increased the noise floor. Ultimately, Device 1 had a larger sensitivity and Q factor due to its increased area, and therefore lower motional impedance; however, it also had a higher noise value than Device 2. Additionally, higher sensitivities can be achieved when applying the magnetic field directly at the resonance frequency of the devices, as observed through experimental measurements and confirmed with COMSOL simulations. This indicates that the full magnetostrictive potential is not realized before the onset of nonlinearity, likely due to frequency shifts caused by device heating. [49]
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Exemplary DisclosureB
[0162] Low noise sensors with low power consumption are needed for sensing the bio-magnetic potentials produced by the human body. Compared to their electrical counterparts, bio-magnetic sensors are non-invasive and non-contact. A strain modulated FeCoHf/AlScN based sensor with a bandwidth of 3.4 kHz and a magnetic noise spectral density at 1 kHz of 59.5 pT/Hz before demodulation and 98.5 pT/Hz after demodulation in an unshielded environment is presented. The footprint of the sensor including flux concentrators is 0.125 cm.sup.2, and the total power consumption of the printed circuit board based readout electronics is 440 mW. A theoretical analysis for scaling of the sensitivity and the noise spectral density of modulated multiferroic sensor systems is presented.
I. Introduction
[0163] Magnetic fields are generated by electric currents. In the body, the heart, brain, and muscles all utilize potential differences to operate, and the associated currents produce magnetic fields. Magnetoencephalography, magnetoneurography, magnetomyography, and magnetocardiography are techniques for the detection of the magnetic fields produced by the brain, nerves, skeletal muscles, and heart, respectively. Magnetoencephalography requires detection of signals in the frequency range of 1-100 Hz and with amplitudes of 100 fT to 1 pT when measured 1.5 cm from the scalp [1]. Magnetoneurography requires detection of magnetic fields at a higher frequency of 100-1000 Hz but at much lower amplitude of 20-100 fT, depending on the nerve-to-sensor distance [2]. Magnetomyography requires detection of 0.1 to 1 kHz signals with amplitudes in the 10's of pT when measured 4 cm from the elbow and 100's of fT when measured 4 cm from the palm [3]-[6]. Magnetocardiography requires detection of signals with amplitudes on the order of 10's of pT when measured 3 cm from the chest and in the frequency range of 0.01-50 Hz for healthy patients [7]. Some cardiovascular conditions, such as idiopathic dilated cardiomyopathy, result in MCG readings containing higher frequency components [8].
[0164] To detect these biological signals a sensor with large fractional bandwidth and low noise is needed. Superconducting quantum interference devices (SQUIDs) are capable of detecting signals in the low IT but require cryogenic cooling and thus are often inaccessible in portable applications due to high power consumption and large size [9]-[12]. Spin exchange relaxation free (SERF) atomic magnetometers can achieve noise spectral densities of 0.16 fT/Hz [13] without utilizing cryogenic refrigeration. However, this technology requires the use of lasers with high power consumption. Additionally, the bandwidth of SERFs is around 100 Hz which cannot capture the entire range of biological signals [14]-[16]. An off-the-shelf SERF sensor by QuSpin has a bandwidth of 100 Hz and a power consumption of 5 W, including readout circuitry [17].
[0165] Previously, research utilizing magnetically or piezoelectrically modulated magnetoelectric (ME) sensors, or non-modulated ME sensors have been able to show noise spectral densities and bandwidths on the order of bio-magnetic signals. Non-modulated ME sensors have shown noise spectral densities of 250 fT/Hz, but with very small bandwidth [18]. Piezo-modulated ME sensors are capable of larger bandwidth with noise spectral densities around 20 pT/Hz at 10 Hz [19]. Magnetically modulated ME sensors have shown noise spectral densities of 200-4,000 pT/Hz with sufficient bandwidths but at a much larger sensor volume than other technologies [20]. Other magnetically modulated ME sensors have shown 10 pT limit of detection with 34 Hz bandwidth [21]. The noise spectral density, bandwidth, sensor volume, and power consumption of these sensors along with SQUID and SERF sensors and various other commercially available and state-of-the-art research sensors are shown in Table II for comparison.
[0166] Recently, work by D'Agati et al. utilizing a piezoelectrically modulated multiferroic magnetometer composed of aluminum nitride (AlN) and iron cobalt (FeCo) demonstrated a sensitivity of 58.4 mA/T and a magnetic noise spectral density of 5.03 nT/Hz while maintaining a small footprint (2.25 mm.sup.2) [22]. In this work we explore the use of scandium-alloyed AlN (AlScN) and flux concentrators to improve the sensitivity and noise spectral density of magneto-electric sensors. To maintain the high quality (Q) factors that lead to superior noise performance and to obtain sufficient bandwidth for bio-magnetic sensing, the device reported in this work is operated at a mechanical resonance frequency of 6.7 MHz and the low-frequency bio-magnetic signals are mixed up to this higher frequency using non-linear strain modulation [22].
[0167] Strain modulated magnetoelectric sensors were previously reported in [22]-[24]. A sinusoidal voltage is applied across the electrodes of a piezoelectric layer, typically at the device resonant frequency, causing the piezoelectric layer to strain. This strain changes the stress state of the magnetostrictive layer, resulting in the modulation of the stress dependent piezomagnetic coefficient of the magnetostrictive layer, d.sub.33_magnetic. The relationship between the change in d.sub.33_magnetic and stress in bulk FeCo grown by Etrema is illustrated in
[0168] While the magnetoelectric sensor converts magnetic field into an electrical signal, a full sensor system requires a readout circuit of the type discussed in Section V of this work. In this work the sensor is electrically modulated at the device resonant frequency. Therefore, the input signal of the readout is in the megahertz frequency range [22]. In addition to amplification, the circuit also performs demodulation to the original magnetic signal frequency. In this paper, a printed circuit board (PCB) version of the readout is presented as the most straightforward and cost-effective solution, as the multiferroic sensor in this work has a resonant frequency below 20 MHz [22]. Therefore, commercial electronic chip-based circuits are implemented to amplify and demodulate the sensor's output signal before it is digitalized for further processing.
[0169] Electronic current sensing often utilizes a transimpedance amplifier (TIA) [25], sensing either in the continuous time [26]-[30] or discrete time domain [31]-[34]. Compared to an application specific integrated circuit (ASIC) solution, the larger parasitic capacitors of the PCB will result in a large charge injection error if using discrete time sensing. Therefore, a commercial integrated resistive feedback transimpedance amplifier is chosen at the sensor interface. Demodulation is performed after amplification to reduce the overall impact of the demodulator noise.
[0170] There are several challenges underlying this application. The most critical consideration is that the sensor output current is on order of pA-nA, based on the sensitivity of the sensor. Hence, ultra-low electrical noise at the sensor resonant frequency is required at the front-end interface. The circuit noise, when interfaced with the sensor, should contribute noise on order of, or less than, the intrinsic thermal noise of the sensor. In addition, the circuit must handle a large modulation current generated by the modulation voltage of at least 80 mV.sub.PP while also linearly amplifying the much smaller currents produced by the magnetic fields. Therefore, the amplification before the demodulation should be carefully designed to avoid saturation.
[0171] Along with changes to device composition, a PCB electrical readout circuit is reported for low noise amplification and demodulation of the magnetic sensor response. The circuit achieves a noise floor of 5.5 pA/Hz when interfaced to the sensor, a value close to the sensor thermal Brownian noise limit of 3.5 pA/Hz. The circuit dynamic range is large enough to allow for the amplification of the small currents produced by the body (<500 pT) while the also amplifying the 75 A.sub.PP modulation signal present at the sensor output. A canceller architecture is adopted that reduces the noise introduced by the modulator by 4 times. Overall, the circuit consumes 440 mW power consumption. The reported electronics allows for the small form factor and low power consumption required for on-body sensing. A thorough noise analysis including both the magneto-electric sensor and the readout electronics is provided. Finally, the sensor is characterized using the implemented readout showing a magnetic noise spectral density at 1 kHz of 59.5 pT/Hz before demodulation and 98.5 pT/Hz after demodulation in an unshielded environment.
[0172] Section II reports on the device design and fabrication. Section III details the sensor electrical and magnetic characterization. In Section IV, the sensor circuit and noise models are introduced. In Section V, the readout circuit, as well as the circuit noise improvement are detailed. Section VI introduces the basic theory of the noise analysis and the scaling of the underlying sensor system noise including the interaction between the sensor and the readout electronics. Finally, the performance of the readout circuit and integrated sensor system are presented in Section VII and Section VIII, respectively.
II. Device Structure and Fabrication
[0173] The magnetoelectric sensor in this work utilizes stress modulation to convert low-frequency magnetic fields to mechanical strain centered at the device resonant frequency. D'Agati et al. [22] described the current sensitivity of a strain modulated magnetic field sensor. Adding the additional gain due to flux concentration the sensitivity is given by:
[0174] where f.sub.0 is the resonant frequency of the device, Q is the device quality factor, d.sub.31_piezo is the piezoelectric coefficient and E.sub.piezo is the Young's Modulus of the piezoelectric material, Area is the device area of the sensing electrode, k.sub.M represents reductions in the device strain under magnetic field due to the increase in stiffness from attachment to the piezoelectric layer, G.sub.FC is the gain of any flux concentration used, .sub.0 is the permeability of free space, and B.sub.x is the external magnetic flux density applied to the sensor. k.sub.M can be found using [22]:
[0175] where E.sub.magnetic is the Young's modulus of the magnetostrictive material and t.sub.magnetic and t.sub.piezo are the thickness of the magnetostrictive and piezoelectric materials respectfully. The change in piezomagnetic coefficient [22], d.sub.33_magnetic, represents the difference between the maximum and minimum piezomagnetic coefficients achieved from the device under time varying stress modulation.
[0176] The sensor microfabrication utilizes a variant of the five photomask process previously reported by D'Agati [22]. In the modified process a 1 m sputtered Al.sub.0.72Sc.sub.0.28N film is utilized and is patterned using a 30% aqueous potassium hydroxide wet etch [35]. A 500 nm thick hafnium doped iron cobalt film ((Fe.sub.0.50Co.sub.0.50).sub.0.92Hf.sub.0.8) is utilized as the magnetostrictive material [36]. Reducing the thickness of the magnetostrictive material results in higher mechanical quality factors.
III. Device Characterization
A. Electrical and Magnetic Characterization
[0177] A Keysight P9372A vector network analyzer was used to measure the S.sub.21 response for the device, which is shown in
[0178] The device was adhered and wire bonded to a PCB after fabrication, as shown in
[0179] Next, the optimum drive voltage amplitude which excites the stain modulation was determined. This value, referred to as the modulation voltage, was found by biasing the sensor with 2 mT of DC magnetic field and increasing the modulation voltage until the signal-to-noise ratio observed on a spectrum analyzer was maximized. This value was determined to be 100 mV.sub.PP for the device discussed in this work. The amplitude of the modulation voltage is limited by the sensor Duffing nonlinearity, whereas applying a modulation voltage that is too low would decreases the amount of current produced for a given magnetic signal [22].
[0180] After preliminary device characterization, flux concentrators were utilized to improve the response of the sensor. Flux concentrators provide additional gain but will also decrease the spatial resolution of the fields being sensed. In this work, the spatial distortion will be proportional to both the length (1.2 cm) and width (1 cm) of the flux concentrator, as shown in
[0181] The flux concentrators were cut from a 100 m thick sheet of MuMetal [37] using a IPG Photonics IX280-DXF green laser. Details of the flux concentrator design are given in [38]. The flux concentrators were aligned by hand and adhered to the sensor device following release. The final device with flux concentrators is shown in
B. Flux Concentration Effect on Sensitivity and Bandwidth
[0182] To determine the effect of flux concentration on device sensitivity, a 1 kHz magnetic field was applied both with and without flux contractors and the sensitivity was measured. The addition of the flux concentrators shown in
[0183] The permeability of the MuMetal concentrators changes with magnetic field [37], and the exact value is unknown at the level of DC magnetic field used to bias the magnetostrictive film. Thus, the exact skin depth of the concentrators cannot be reported.
[0184] The bandwidth of the sensor with flux concentrators was measured to determine any impact of the skin effect.
[0185] An addition transimpedance gain of 10 k using the LMH32401RGTEVM Evaluation board from Texas Instruments [39] was applied before the spectrum analyzer to determine the effect of the flux concentrators on the noise floor. The additional gain brings the noise-floor of the integrated system above that of the spectrum analyzer. The additional gain of the TIA indicated the flux concentration did not increase the noise floor, as shown in
[0186] In addition to amplifying the AC magnetic flux, the flux concentrators also amplified the DC bias field being applied to the device by 25 times. The Young's Modulus of the magnetostrictive film, and therefore the resonant frequency of the device, changes with DC bias field. The additional gain from the flux concentrators made tuning the DC bias field to obtain the same resonant frequency of the device without flux concentrators difficult. The resonant frequency of the device with flux concentrators was found to be 6.760 MHz compared to a resonant frequency of 6.765 MHz without flux concentration.
IV. Sensor Equivalent Circuit and Noise Model
[0187] The equivalent circuit model for the magnetoelectric sensor modeled as a current source or voltage source is given in
[0188] The motional resistor R.sub.x, of a multiferroic sensor is given by [22]:
[0189] where k.sub.p captures the reduction in the piezoelectric strain per applied electric field due to the stiffness of the attached magnetostrictive material, given by:
[0190] The equivalent current thermal noise generator associated with the sensor motional resistance which represents the sensor thermal or Brownian noise:
[0191] where k is the Boltzmann constant. Then the magnetic self-noise of the sensor is given by:
[0192] where S is the sensitivity of the sensor in A/T given by (1). This represents the lowest magnetic noise floor achievable by the sensor when interfaced with noiseless readout circuits. The thermal noise of the sensor is then:
[0193] The sensor magnetic noise floor at the sensor's resonance frequency when interfaced with noiseless electronics is then given by:
V. Sensor Readout Design
A. Architecture
[0194] The readout block diagram for the magnetoelectric sensor is shown in
B. Circuit Noise Analysis
[0195] The transimpedance gain of the TIA, G.sub.TIA, and the gain provided by the FDA, G.sub.FDA, before demodulation, yields a total transimpedance gain of:
[0196] By performing the demodulation with a square wave at the output of the FDA:
[0197] where sq(1,0) is the square wave with the first half cycle as a 1 and the second half cycle as a 0, sq(0,1) is the square wave with 0 and 1 inversed.
[0198] sq(1,0) can be expressed as:
[0199] where m is a positive integer. For the down-conversion mixer, most higher frequency components will be filtered, then:
[0200] If V.sub.FDA+=0.5 A sin(2f.sub.RFt), V.sub.FDA=0.5 A sin(2f.sub.RFt) then:
[0201] where f.sub.0f.sub.RF is the demodulated low frequency, which is equal to the sensed magnetic field frequency, f.sub.s. Going through the same process for the term V.sub.FDAsq(0,1), after the switch, filtering the higher frequency components, from (11) and (14):
[0202] Therefore, the demodulation will attenuate the signal by a factor of if only considering the first order harmonic of the square wave.
[0203] The readout, including all the noise generators, is shown in
[0204] where
[0205] If including the input-referred current noise of one TIA
C. Modulation Noise Cancelling
TABLE-US-00004 TABLE I SUMMARY OF APPROACHES TO SCALE SENSOR NOISE Magnetic Noise Scaling Magnetic Noise Scaling Magnetic Noise Scaling when Limited by Circuit when Limited by Circuit when Limited by Sensor Technique Current Noise Voltage Noise Thermal Noise Increased Modulation Depth of the Piezomagnetic Coefficient (d.sub.33_magnetic)
[0206] During the practical measurement, the noise which is contributed by the voltage source used for the modulation is nontrivial. For example, 30 mV.sub.PP generated from the function generator 33522B introduces a noise of 10.7 nV/Hz, which is equivalent to 8.2 pA/Hz for the sensor motional impedance of 1.3 k and grows linearly for higher modulation voltages. Therefore, a second TIA is introduced in the MOD noise canceller which creates a replica copy of the modulation noise and modulation voltage for later subtraction, as shown in
VI. Magnetoelectric Sensor Integrated System Analysis
A. Noise Analysis
[0207] The noise analysis of the magnetically modulated ME sensor with a charge current amplifier has been performed in [20] previously. The noise analysis of the sensor system in this work is shown as follows, which is based on
[0208] There are three cases. Firstly, if the total noise is dominated by the sensor noise, the noise floor of the sensor is given by (9). Secondly, if the total noise is dominated by the circuit noise, while the circuit noise is dominated by the input referred current noise,
[0209] The circuit readout reported in this work is input-referred current noise limited. As reported in the datasheet of LMH32401, the total input-referred current noise is not significantly changed for input impedances of 3 pF from 100 kHz to 10 MHz, corresponding to a source impedance of 53 k at 100 kHz and 530 at 10 MHz. Therefore, the voltage noise of the chosen TIA is insignificant compared to the current noise. Thus, we expect
[0210] From (1), (3), (22), (24), the noise floor of the sensor system is given by:
B. Scaling of the Noise
[0211] Based on (9), (23) and (25), the scaling of the noise of the sensor system is summarized in Table I.
[0212] The critical parameters for magnetostrictive materials in high performing magnetostrictive sensors are the change in strain () per change in magnetic field (H), or the piezomagnetic coefficient:
[0213] and the Young's Modulus, E.sub.magnetic. A larger possible improvement, comes from the potential for the piezomagnetic coefficient to be modulated much more strongly within the stress limit before the resonating sensor device becomes nonlinear and the noise floor dramatically increases [22]. This term is given by:
[0214] where .sub.Min and .sub.Max represent the maximum and minimum stress experienced by the magnetostrictive material as it is subjected to a time varying stress modulation. This will improve the sensitivity of the sensor directly, and subsequently improve the noise performance [22].
[0215] As flux concentration directly increases the magnetic field seen by the magnetostrictive material, the sensor sensitivity, B.sub.n-sensor in A/T, can be improved. The increase in the magnetic field is simply the gain of the flux concentrator, G.sub.FC. While the flux concentrator contributes thermomagnetic noise, this contribution is well below the limit of detection [46]-[48], which is in line with our measurement of the sensor as shown in
[0216] The examination of (1), (9), (23) and (25) reveals that a key opportunity for improving the magnetic noise floor lies in increasing the thickness of the magnetostrictive layer.
[0217] The sensitivity of a multiferroic sensor, s, scales linearly with device quality factor Q as shown in (1). Therefore, when the total noise is dominated by circuit current noise, a larger sensor Q factor results in a linear reduction in the magnetic noise floor as seen in (23). Since the thermal noise of the sensor itself increases with Q, the magnetic noise floor of the sensor itself, when interfaced with noiseless electronics, decreases with Q as shown in (9). However, if the input-referred voltage noise is dominating the circuit noise when interfaced with the sensor, as shown in (25), the noise floor of the sensor system is not related to the device quality factor.
[0218] The sensitivity of a multiferroic sensor scales linearly with device area as shown in (1). Since the thermal noise of the sensor itself increases with Area, the magnetic noise floor of the sensor, when interfaced with noiseless electronics, decreases with Area as shown in (9). If the sensors are connected in parallel, the current will be multiplied, which increases the current sensitivity and the magnetic noise floor gets linearly reduced based on (23) if the circuit noise is dominated by electronics current noise. If the circuit noise is dominated by the input-referred voltage noise, the parallel connected sensors would decrease the motional impedance and the magnetic noise floor remains the same. If the sensor area is increased by connection of piezoelectric capacitors in series, the output current of the sensor is not changed but the motional impedance increases. This reduces the impact of the input-referred voltage noise generator on the total current noise in accordance with (24) and reduces the sensor noise floor as shown in Table I.
[0219] Equation (1) shows that the current sensitivity of a multiferroic sensor scales linearly with device resonant frequency, f.sub.0, and the motional impedance scales as the inverse of f.sub.0 as shown in (3). Since the thermal noise of the sensor itself increases with f.sub.0 due to the reduction in R.sub.x, the magnetic noise floor of the sensor itself, when interfaced with noiseless electronics, decreases with f.sub.0 as shown in (9). Based on (23) and (25), the magnetic noise floor decreases linearly or is unaffected respectively in the two cases when the circuit noise is dominating.
[0220] When alloying AlN with Sc, both the piezoelectric coefficient and Young's Modulus are altered as the Sc concentration is increased [49]-[51]. Using Al.sub.0.72Sc.sub.0.28N, the sensitivity of the sensor in this work increases by 3.2 compared to previously reported AlN based sensors [22]. On one hand, this will provide a linear reduction in the magnetic noise floor when the noise is dominated by the circuit current noise according to (23). On the other hand, the magnetic noise floor will increase by d.sub.31_piezo as shown in (25) in the case that the circuit noise is dominated by the voltage noise. Lastly, increasing the piezoelectric coefficient increases the sensor thermal noise and the sensor sensitivity by the same amount [52], [53]. Thus, once the device sensitivity is increased to the point that the device thermal noise dominates over the circuit noise, further increases in piezoelectric coefficient can only be utilized to reduce the power in the readout electronics, since lower power circuits often have higher noise due to the trade-off between the power and noise for transistors [45].
[0221] Finally, previous work has established the Duffing nonlinearity limits device performance by restricting the amplitude of the modulation signal that can be applied before the sensor goes into the nonlinear regime [22]. If a device that can be modulated at a higher amplitude while maintaining linear performance is developed, there will be a point where increasing modulation amplitude will result in an increase of magnetic noise. This noise increase would be the result of changes in magnetic domain states (e.g. hysteresis) which are caused by the modulation and result in thermal noise [54].
VII. Circuit Measurement Results
A. Amplification and Demodulation Performance
[0222] To measure the noise and the gain of the readout circuit, a 1.3 k resistor at the input of the TIA is utilized to mimic the sensor motional impedance. Only one TIA is used to characterize the gain and the noise of the readout.
and the low-pass cut-off frequency is 3.9 kHz, which is limited by the OPA2320 inner pole. The high-pass cut-off frequency can be tuned by changing C.sub.2 and R.sub.DC if necessary to access lower frequency bio-magnetic signals.
[0223]
[0224] The noise at lower frequencies is larger, which is consistent with the LMH32401 input current characterization. The noise at higher frequencies is larger because of the lower RF gain at higher frequencies. With demodulation, the DEMOD clock is swept and the noise at 1 kHz is integrated. In theory, the noise should be dominated by the TIA even when introducing the demodulator and the OS. However, during the measurement, aliased noise is introduced by the demodulation, which causes some discrepancy between the theory and the measurement as shown in
TABLE-US-00005 TABLE II COMPARISON OF MAGNETIC FIELD SENSORS Noise Spectral Bandwidth Sensor Power Density (pT/Hz) (kHz) Volume (cm.sup.3) (mW) Commercially available sensors: Magneto-inductive [55] 1200 0.8 0.03 >0.210 Hall [56] 130,000 17 0.01 34 SERF [17] 1 10.sup.2 at 3-100 Hz 0.1 5 5000 Flux Gate [57] 1500 47 0.16 19.8 State-of-the-art research sensors: SQUID [11], [12], [58] 1.210.sup.3 at 10 Hz 1.0 Not reported Not reported Non-modulated ME [18] 0.25 at 958 Hz 0.004 0.18 Not reported Magnetically modulated ME [20] 4000 at 0.1 Hz 4 Not reported 200 at 100 Hz 1.0 Surface acoustic wave [59] 2400 at 10 Hz 1200 Not reported 100.sup.b Delta-E effect sensor [60] 140 at 20 Hz 0.03 0.03 Not reported Piezo-modulated ME [23] 5000 at 2 Hz 0.1 0.02 Not reported Piezo-modulated ME [19] 20 at 10 Hz 6.2 0.61 Not reported This work Before 59.5 at 1 kHz Piezo-modulated ME demodulation: 3.4 0.125.sup.c 440 PCB After 98.5 at 1 kHz demodulation: Projected ASIC ~60 3.4 0.125.sup.c 5.9 .sup.aRequires cryogenic cooling .sup.bSensor only .sup.cSensor with integrated DC magnetic bias circuitry
B. Improvement from Modulation Noise Cancelling
[0225] When the modulation voltage was connected to drive the sensor, which is represented by the R.sub.x=1.3 k resistor, additional noise was introduced when compared to when R.sub.x was electrically grounded. The canceller was introduced to reduce the noise coming from the modulation voltage, which is supported by the noise spectrum shown in the
VIII. Sensor and Readout Circuitry Performance
[0226] To obtain an absolute noise measurement of the system, the sensor and readout circuitry were placed in a three-layer MuMetal magnetic shielding chamber to reduce the effects of environmental and equipment noise [61]. The response of the device with flux concentration and the improved readout circuitry is shown in
[0227] Additionally, the sensitivity at RF of the sensor alone is 0.707 A/T. When analyzed in an open circuit configuration, as is traditionally reported for multiferroic sensors, the sensor impedance of 1.3 k results in a sensitivity of 919.1 V/T. Once demodulated, a total sensor system sensitivity of 7.4 MV/T is observed.
IX. Conclusion
[0228] This study describes the integration of a FeCoHf/AlScN based magnetometer with additional flux concentration and low-noise circuitry to achieve a bandwidth of 10 Hz-3.9 kHz and a noise spectral density at 1 kHz of 59.5 pT/Hz before demodulation and 98.5 pT/Hz after demodulation. The total power consumption of the sensor system is 440 mW. The addition of flux concentrators increased the sensitivity of the device by 25 times without increasing the noise floor or decreasing the bandwidth. The modulation noise cancellation circuitry decreases the noise by another 4-fold. The package volume of 0.125 cm.sup.3 reflects the projected package volume with permanent magnets used to bias the FeCoHf material and once the circuitry is implemented as an ASIC. Table II shows the magnetometer outlined in this work compared to other sensors in terms of noise spectral density, bandwidth, volume, and power consumption. An ASIC implementation of the PCB electronics is currently being implemented with a projected power consumption of 5.9 mW for nearly identical noise performance. When realized, and with the improvements in noise reported in this work, low power on-body sensing of bio-potentials (e.g. Magnetocardiography) will be possible due to the exceptional combination of noise spectral density, size, and power consumption of the reported strain modulated multiferroic sensing system. In addition to evaluating bio-magnetic signals, the performance of the sensor should be evaluated in non-stationary environments. In Table I, a clear path for lowering the limit of detection is outlined. The thickness of the magnetostrictive material scales linearly with sensitivity. Additionally, softer magnetic materials that are more sensitive to stress, such as iron gallium (FeGa) and iron gallium boron (FeGaB), promote a deeper modulation of the piezomagnetic coefficient. These changes to the magnetostrictive material used will improve the sensor system noise performance for sensing the smaller magnetic fields in magnetoencephalography, magnetoneurography, and magnetomyography applications.
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Exemplary DisclosureC
[0290] The recording and analysis of bio-magnetic fields has widespread applications in medical research and diagnostics. Wearable magnetic field sensors offer a non-contact and portable method for sensing bio-potentials. This paper presents a readout circuit in 180 nm CMOS for strain modulated multiferroic vector magnetic field sensors. By utilizing a demodulator first architecture, the circuit bandwidth and dynamic range requirements are greatly reduced allowing for a low power consumption of 5.9 mW. The circuit bandwidth is from 76 mHz to 2.2 kHz, allowing for measurement across the range of interest for bio-magnetic signals. Utilizing a modulation noise cancellation technique, the noise performance of the sensor system is significantly improved, and the sensor modulation amplitude can be increased, resulting in improved sensor sensitivity. Measurements for the sensor-readout system demonstrate a 144 pT/Hz magnetic noise floor at 1 kHz. The noise and power consumption are significantly lower than alternative magnetic sensor systems of similar volume.
I. Introduction
[0291] Bio-signals in living objects are the signals that carry physiological information from one part of the body to another. Studying bio-signals can extract data that maps health status or bodily activities for medical purposes. The classes of bio-signals include electrical, magnetic, thermal, and chemical [1]. Bioelectrical signals arise from ions flowing across the membrane of excitable cells, such as neurons and muscle cells. This ionic current produces a magnetic field, which can be recorded to monitor the patient's wellbeing [2]. Wearable devices for measuring bio-signals are desired for the diagnosis and treatment of medical diseases and for prosthetic/robotic control [2]. Bio-magnetic sensing is non-contact and has high spatial resolution, making it an ideal candidate for non-invasive bio-signal recording. Magnetocardiography, magnetoneurography, magnetoencephalography, and magnetomyography are magnetic-sensing techniques which measure magnetic field produced by the heart, nerves, brain, and muscles. A low power and small size bio-magnetic sensing system with high sensitivity and resolution can be utilized for the long-term health monitoring such as during pregnancy or for medical diagnosis and rehabilitation [2].
[0292] Low noise, in the level of pT/Hz or fT/Hz, and large bandwidth, at least 1 kHz, are desired to sense bio-magnetic signals [3]. Superconducting quantum interference devices (SQUIDs) are utilized to study the neuron magnetic activity in the brain. SQUIDs have extremely low noise floors on order of fT/Hz. However, SQUIDs require cryogenic cooling which implies large size and high power consumption [4]. Spin exchange relaxation free (SERF) atomic magnetometers have a low noise spectral density of 10 fT/Hz. However, the device bandwidth is limited to 100 Hz and requires large power consumption [5]. The flux gate sensor from Texas Instruments has large bandwidth, small volume, and low power consumption, but the noise is on order of nT/Hz [6]
[0293] Previously, research on magnetoelectric (ME) sensors have shown the performance required for some bio-magnetic recording applications [7]-[11]. Non-modulated ME sensors have demonstrated noise performance of 250 fT/Hz, but with a low bandwidth of 4 Hz [7]. Magnetically modulated ME sensors have sufficient bandwidth, but the sensor volume is much larger compared to other technologies [8].
[0294] Piezo-modulated ME sensors have demonstrated magnetic noise floors of 20 pA/Hz at 10 Hz with 6.2 kHz bandwidth [9]. These prior piezo and magnetic modulated sensors use rack mounted electronics for signal acquisition. Recently, high quality factor (Q), strain modulated multiferroic magnetometers, as the structure shown in
[0295] The PCB readout circuit for strain modulated multiferroic sensors was previously implemented as shown in
[0296] Including the canceller, which removes the large noise arising from the modulator phase noise, the reported ASIC has an overall power consumption of 5.9 mW with an input-referred noise of 9.9 pA/Hz at 1 kHz. The circuit has large dynamic range which allows AC magnetic input signals as large as 9.6 T.sub.pp and a 260 mV.sub.pp modulation drive voltage amplitude when interfacing with a sensor motional impedance of 3.5 k. This dynamic range far exceeds the requirements for bio-magnetic sensing applications. With this sensor device, the reported biomagnetic sensor integrated system has a magnetic noise floor of 144 pT/Hz at 1 kHz.
[0297] Section II introduces the sensor device structure, the circuit, noise model, and the noise analysis of the sensor-readout integrated system. Section III details the ASIC readout implementation. The performance of the readout circuit and integrated sensor system are presented in Section IV and Section V, respectively.
II. Sensor and Sensor System Overview
A. Device Structure
[0298] As shown in
B. Sensor Equivalent Circuit and Noise Model
[0299] The magnetoelectric sensor can be modeled as a voltage source or current source as shown in
[0300] The theoretical value of the sensitivity (S) in A/T and the motional impedance R.sub.X, which is usually around 1 k5 k, of a stress modulated multiferroic sensor device with a small flux concentrator is given in [111]. The equivalent noise source associated with the sensor device is:
[0301] which represents the sensor thermal or Brownian noise. Then the magnetic self-noise of the sensor is given by:
C. Sensor System Noise
[0302] The previous PCB based readout circuit schematically depicted in
[0303] where
[0304] The demodulator first circuit reported here has the noise model at the interface of the sensor device shown in
[0305] The range of frequencies over which the input impedance is low becomes narrower with increasing Q. Thus, intuitively,
[0306] where A.sub.TIA is the transimpedance gain of the TIA and A.sub.DEMOD is the total transimpedance gain of the mixer and the TIA. The difference is determined by the mixer gain.
III. Readout Circuit Design
A. Architecture
[0307] The overall circuit block diagram is shown in
and two side-bands at f.sub.0f.sub.s due to the magnetic field. A modulation noise canceller is introduced prior to demodulation to cancel the noise introduced by the modulation drive voltage, as well as most of the modulation current to improve the linearity of the later amplification. As shown in
B. Demodulation and Amplification
[0308]
[0309] The TIA structure as shown in
The main operational amplifier OA.sub.MAIN is implemented by the folded cascode structure followed by a common source, as shown in
[0310] where g.sub.m1, g.sub.m5, g.sub.m7 and g.sub.m11 are the transconductance of M.sub.1, M.sub.5, M.sub.7 and M.sub.11, r.sub.o5, r.sub.o1, r.sub.o3, r.sub.o7 and r.sub.o9 are the small signal output resistance of M.sub.5, M.sub.1, M.sub.3, M.sub.7 and M.sub.9. The achieved open-loop gain is 121 dBV.
[0311] MOSFETs have ultra-low current noise but high voltage noise. OA.sub.MAIN in
C. Modulation Noise Cancelling
[0312] The modulation drive voltage introduces additional noise at the input of the readout along with a large modulation current. A modulation noise canceller is implemented to create a replica copy of the modulation current and noise for the later subtraction when connected with the same modulation drive voltage. The canceller requires a large output impedance within the bandwidth of the TIA to maintain overall high gain and low noise. A resistor which matches the motional impedance of the sensor can create a replica copy of the modulation current and modulation noise for the subtraction. However, this low impedance introduces greatly increased current noise due to the voltage noise of the TIA, based on (5) in Section II C. The common-gate amplifier M.sub.N in
[0313] where g.sub.mN is the transconductance of M.sub.N. The modulation current coming from the sensor due to the 180 degree phase shift between the output to the input is:
[0314] Therefore, the sensor's R.sub.X should be matched by 1/g.sub.m of the common-gate transistor, which can be tuned by the gate bias voltage allowing it to interface with different sensor implementations.
[0315] The reference voltage generator connected in the feedback configuration sets the large signal drain voltage of the common-gate to V.sub.REF. The output impedance should be low at DC to accurately set the drain bias of M.sub.N, but large at RF such that the sensor current flows into the demodulator, I.sub.in_DE, for high transimpedance gain and low noise. In addition, the output impedance of the canceller within the bandwidth of the TIA should be large enough to ensure the attenuation of
[0316] where K is a constant that is related to the process, C.sub.ox is the transistor oxide capacitance per unit area, W and L are the width and length of the transistor respectively, g.sub.m is the transconductance of the transistor, f is the frequency. However, the aspect ratio of M.sub.N and M.sub.P should not be too small in order to match a sensor with low motional impedance. For M.sub.P,
[0317] .sub.p is the mobility of the hole. I.sub.D is the drain current. After the optimization, we choose W.sub.P=18 m, L.sub.P=5 m and W.sub.N=16 m, L.sub.N=10 m, which gives 3 pA/Hz of noise near 10 MHz in the case of
IV. ASIC Measurement Results
[0318] The readout ASIC is implemented in the TSMC 180 nm CMOS process (
A. Amplification and Demodulation Performance
[0319] The noise and gain are measured including with the canceller and with the canceller disconnected, as shown by disconnecting at node A in
[0320] The measured transfer function including demodulation is shown in
[0321] The measured input-referred current noise, as shown in
B. Modulation Noise Cancelling
[0322] To measure the rejection of the canceller, a sensor with a resonant frequency f.sub.0 of 9.4 MHz and motional impedance R.sub.X of 5.5 k is driven electrically with 10 mVpp at f.sub.0 and connected to the ASIC. The demodulation switch is driven at 1 kHz offset to f.sub.0. As shown in
V. Sensor Integrated System Performance
[0323]
VI. Conclusion
[0324] This paper presents the integration of a strain modulated multiferroic bio-magnetic sensor with a low-power ASIC with the demodulator first architecture to achieve a noise spectral density of 144 pT/Hz at 1 kHz, a bandwidth of 2.2 kHz and a power consumption of 5.9 mW. The accessible magnetic field bandwidth reaches as low as 76 mHz. The ASIC realizes the demodulation and the amplification of the current produced by the sensor device. A modulation noise canceller is implemented to reduce the noise from the modulation drive voltage and improve the magnetic noise spectral density. With the ASIC readout implementation, the projected package volume is 0.125 cm.sup.3 including the permanent magnets to produce the DC magnetic field for the sensor device and the flux concentrator to improve the sensitivity of the sensor device. A comparison of the sensor in this work with other magnetic sensors in terms of noise spectral density, bandwidth, sensor volume and the power consumption is listed in Table I. The presented sensor-readout system has small volume, low power consumption, and adequate bandwidth and resolution. Future improvements to the flicker noise of the ASIC, a feedback network to automatically set the phase between the modulation and the demodulation, the sensor materials, device structure and flux concentrators are predicted to further reduce the magnetic noise spectral density which outlines an excellent solution for the low-power, low-noise, wearable, on-body sensing application.
TABLE-US-00006 TABLE I COMPARISON OF MAGNETIC FIELD SENSORS Noise Spectral Bandwidth Sensor Power Density (pT/Hz) (kHz) Volume (cm.sup.3) (mW) Commercially available sensors: Magneto-inductive [24] 1200 0.8 0.03 >0.210 Hall [25] 130,000 17 0.01 34 SERF [5] 110.sup.2 at 3-100 Hz 0.1 5 5000 Flux Gate [6] 1500 47 0.16 19.8 State-of-the-art research sensors: Non-modulated ME [7] 0.25 at 958 Hz 0.004 0.18 Not reported 4000 at 0.1 Hz 1.0 4 Not reported Magnetically modulated ME [8] 200 at 100 Hz Delta-E effect sensor [26] 140 at 20 Hz 0.03 0.03 Not reported Piezo-modulated ME [27] 5000 at 2 Hz 0.1 0.02 Not reported Piezo-modulated ME [9] 20 at 10 Hz 6.2 0.61 Not reported Piezo-modulated ME (PCB) [11] 98.5 at 1 kHz 3.4 0.125 440 This work (ASIC) 144 at 1 kHz 2.2 0.125 5.9 Sensor with integrated DC magnetic bias circuitry
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Aspects
[0352] The following Aspects are illustrative only and do not limit the scope of the present disclosure or the appended claims. Any part or parts of any one or more Aspects can be combined with any part or parts of any one or more other Aspects.
[0353] Aspect 1. A magnetic field sensor component, comprising: a piezoelectric portion; a plate portion comprising (i) a drive electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the drive electrode comprising a magnetostrictive material and (ii) a sense electrode superposed over the piezoelectric portion and in mechanical communication with the piezoelectric portion, the sense electrode comprising a magnetostrictive material; and a tether portion extending from the plate portion, and the magnetostrictive drive electrode being configured to be electrically driven so as to effect a strain modulation of the magnetostrictive drive electrode that upconverts a received magnetic field to a resonance band of the magnetostrictive material of the drive electrode such that a strain of the magnetostrictive material of the drive electrode is converted to a detectable voltage by the piezoelectric portion.
[0354] An example embodiment is shown in
[0355] Without being bound to any particular theory, the received magnetic field can effect a strain in the magnetostrictive material of the drive electrode. The piezoelectric material (coupled to the piezoelectric material) can in turn convert that strain to a voltage, which voltage can be proportional to the received magnetic field. The voltage can then be detected and related to the strength of the received magnetic field.
[0356] The electrodes (Al, in
[0357] Aspect 2. The magnetic field sensor component of Aspect 1, wherein the piezoelectric portion comprises AlN. Additional material (e.g., Ti, SiO.sub.2) can further underlie the other described layers.
[0358] Aspect 3. The magnetic field sensor component of any one of Aspects 1-2, wherein the magnetoerstritive material comprises FeCo.
[0359] Aspect 4. The magnetic field sensor component of any one of Aspects 1-3, wherein the magnetic field sensor component defines a Q factor of from about 500 to about 2000.
[0360] Aspect 5. The magnetic field sensor component of any one of Aspects 1-4, further comprising a function generator configured to electrically drive the magnetostrictive drive electrode at a within a resonance band of the magnetostrictive drive electrode.
[0361] Aspect 6. The magnetic field sensor component of any one of Aspects 1-5, wherein the drive electrode and the sense electrode define rectangular portions of magnetostrictive material.
[0362] Aspect 7. The magnetic field sensor component of any one of Aspects 1-6, wherein the plate portion has a non-zero length-to-width aspect ratio.
[0363] Aspect 8. The magnetic field sensor component of Aspect 7, wherein the plate portion has a length-to-width aspect ratio of from about 4:1 to about 2:1.
[0364] Aspect 9. The magnetic field sensor component of any one of Aspects 1-8, wherein the tether portion has a length of about 100 to about 200 m.
[0365] Aspect 10. The magnetic field sensor component of any one of Aspects 1-9, wherein the plate portion has a length of about /2 (i.e., wavelength/2, wherein velocity=wavelengthfrequency), wherein the plate portion has a tether portion of about /4, or both. An example tether portion is shown in
[0366] Aspect 11. The magnetic field sensor component of any one of Aspects 1-10, wherein the component has a die size of less than about 2.5 mm.sup.2.
[0367] Aspect 12. The magnetic field sensor component of Aspect 1, further comprising a flux concentrator coupled to a sensor, the sensor comprising the magnetic field sensor component, wherein a first portion of the flux concentrator is located proximate to a first end of the magnetic field sensor component and a second portion of the flux concentrator is located proximate to a second end of the magnetic field sensor component. The flux concentrator can be, e.g., according to the flux concentrators described herein, including the flux concentrators in the attached appendices.
[0368] Aspect 13. The flux concentrator of Aspect 12, wherein the flux concentrator is positioned transversely to a direction of voltage flow associated with the drive electrode.
[0369] Aspect 14. The magnetic field sensor component of Aspect 1, further comprising a readout circuit configured to determine an electrical signal associated with the received magnetic field, the readout circuit further comprising a modulation noise canceler positioned prior to a trans-impedance amplifier. A component can include a circuit according to the circuits described herein, including the circuits in the attached appendices.
[0370] Aspect 15. A method, comprising operating a magnetic field sensor component according to any one of Aspects 1-14.
[0371] Aspect. 16. The method of Aspect 15, wherein operating comprises driving the magnetostrictive drive electrode at a resonance of the magnetostrictive drive electrode.
[0372] Aspect. 17. The method of any one of Aspects 15-16, wherein the component is operated to detect a received magnetic field having a frequency of less than about 1 kHz, an amplitude of less than about 700 pT, or both.
[0373] Aspect 18. The method of Aspect 17, wherein the received magnetic field is a biomagnetic field.