CONTROL UNIT AND METHOD FOR A GAS TANK HEATING ARRANGEMENT ON A CONCRETE SURFACE PROCESSING MACHINE
20250001855 ยท 2025-01-02
Inventors
Cpc classification
B60K2015/03427
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A control unit (130, 700) arranged to control heating of a gas tank (120) for powering a concrete surface processing machine (100), wherein the concrete surface processing machine (100) comprises an electrical system (210) associated with a maximum allowable load, wherein the control unit (130, 700) comprises an input port (721) for receiving a signal associated with a present load of the electrical system (210), wherein the control unit (130, 700) comprises an output port (722) arranged to control an electrical heating element (220) associated with the gas tank (120), where the control unit (130, 700) is arranged to control the heating element (220) in dependence of the current load of the electrical system in relation to the maximum allowable load of the electrical system (210).
Claims
1. A control unit arranged to control heating of a gas tank for powering a concrete surface processing machine, wherein the concrete surface processing machine comprises an electrical system associated with a maximum allowable load, wherein the control unit comprises an input port for receiving a signal associated with a present load of the electrical system, wherein the control unit comprises an output port arranged to control an electrical heating element associated with the gas tank, and wherein the control unit is arranged to control the heating element in dependence of the current load of the electrical system in relation to the maximum allowable load of the electrical system.
2. The control unit according to claim 1, wherein the signal associated with the load of the electrical system comprises a voltage signal, a current signal, or a state of one or more auxiliary devices connected to the electrical system.
3. (canceled)
4. (canceled)
5. The control unit according to claim 1, wherein the control unit is arranged to activate the electrical heating element when the present load is below a pre-determined load threshold.
6. The control unit according to claim 1, wherein the control unit is arranged to modulate a power of the electrical heating element to maintain a pre-determined target load level of the electrical system configured at or below the maximum allowable load level.
7. The control unit according to claim 1, wherein the control unit is arranged to determine a temperature of the fuel in the gas tank, and to control the heating element also in dependence of the temperature of the fuel in the gas tank, or wherein the control unit is arranged to determine a delivered amount of gas from the gas tank, and to control the heating element in dependence of the delivered amount of gas from the gas tank.
8. (canceled)
9. The control unit according to claim 1, wherein the control unit is arranged to trigger a warning signal in dependence of a temperature of the fuel in the gas tank and/or a delivered gas pressure of the gas tank.
10. The control unit according to claim 1, wherein the control unit is arranged to determine a temperature and/or a gas pressure gradient associated with the gas tank during operation of the concrete surface processing machine, and to determine a time period until the temperature and/or gas pressure expectedly goes below an operating threshold of the concrete surface processing machine.
11. The control unit according to claim 10, wherein the control unit is arranged to present the time period on a display device associated with the concrete surface processing machine.
12. The control unit according to claim 1, wherein the control unit is arranged to control one or more auxiliary functions of the concrete surface processing machine in dependence of the load of the electrical system in relation to the maximum allowable load of the electrical system, or wherein the control unit is arranged to control an idle motor speed of the concrete surface processing machine in dependence of a temperature of the fuel in the gas tank and/or a delivered gas pressure of the gas tank.
13. (canceled)
14. A concrete surface processing machine comprising an onboard gas-powered combustion engine, an onboard gas tank, an onboard electrical heating element associated with the gas tank, an onboard electrical system associated with a maximum allowable load, and the control unit according to claim 1.
15. The concrete surface processing machine according to claim 14, wherein the onboard gas-powered combustion engine is mechanically connected to an onboard generator arrangement configured to feed electrical energy to the onboard electrical system.
16. The concrete surface processing machine according to claim 15, wherein the onboard generator arrangement is arranged to charge an onboard electrical energy storage device connected to the onboard electrical system.
17. The concrete surface processing machine-according to claim 16, wherein the concrete surface processing machine comprises one or more onboard electrical machines connected to respective wheels on the concrete surface processing machine, for propulsion of the machine on the surface.
18. The concrete surface processing machine according to claim 14, comprising a socket for connecting the onboard electrical system to electrical mains, or comprising an onboard electrical energy storage device connected to the onboard electrical system, wherein the electrical energy storage device is arranged to at least partly power the onboard electrical heating element associated with the gas tank.
19. (canceled)
20. The concrete surface processing machine according to claim 14, wherein the onboard electrical heating element comprises an electrical heating plate and/or an electrical heating blanket and/or an electrical heating fan, or wherein the onboard electrical heating element is configured to at least partially enclose the gas tank.
21. (canceled)
22. The concrete surface processing machine according to claim 14, constituted by any of: a floor grinder, a power trowel, a road saw, a power screed, or a heavy-duty dust extractor, and wherein the onboard gas-powered combustion engine is arranged to drive a tool holder comprising one or more abrasive tools for processing a concrete surface.
23. (canceled)
24. (canceled)
25. The concrete surface processing machine according to claim 14, arranged as a hybrid electric concrete surface processing machine comprising an electric machine powered from an electrical energy storage device and a combustion engine powered from the gas tank.
26-28. (canceled)
29. A control unit for a concrete surface processing machine, wherein the control unit is arranged to determine an amount of fuel remaining in a gas tank of the concrete surface processing machine, and an associated fuel consumption rate of the machine, wherein the control unit is arranged to determine a temperature and/or pressure state of the gas tank, and a temperature and/or pressure rate of change of the gas tank, wherein the control unit is arranged to determine a first time period as the time remaining until fuel depletion based on the amount of fuel remaining in the gas tank and on the fuel consumption rate of the machine, wherein the control unit is arranged to determine a second time period as the time remaining until the temperature and/or pressure of the gas tank reaches a critically low operating temperature and/or pressure, wherein the control unit is arranged to determine a remaining time period of operation as the smallest of the first time period and the second time period.
30. A concrete surface processing machine comprising a control unit, wherein the control unit is arranged to determine an amount of fuel remaining in a gas tank of the concrete surface processing machine based on a determined weight of the gas tank, wherein the control unit is arranged to estimate a fuel consumption rate of the concrete surface processing machine, wherein the control unit is arranged to determine a time period remaining until fuel depletion based on the determined amount of fuel remaining in the gas tank and on the estimated fuel consumption rate of the machine.
31. The concrete surface processing machine-according to claim 30, wherein the control unit is arranged to estimate the fuel consumption rate of the machine based on a rate of change in the determined weight of the gas tank-over time or based on a predetermined fuel consumption rate of the machine and/or combustion engine speed.
32. (canceled)
33. (canceled)
34. The concrete surface processing machine according to claim 30, arranged to determine the amount of fuel remaining in the gas tank by performing a weight measurement of the gas tank: when a concrete processing tool of the machine is in an inactive state of operation, when a combustion engine of the concrete surface processing machine is turned off, or by averaging or low-pass filtering a sequence of weight measurements of the gas tank.
35. (canceled)
36. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present disclosure will now be described in more detail with reference to the appended drawings, where
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034] The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain aspects of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments and aspects set forth herein;
[0035] rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout the description.
[0036] It is to be understood that the present invention is not limited to the embodiments described herein and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
[0037]
[0038] The machine 100 is powered by an onboard combustion engine 110, i.e., a combustion engine which shares the same supporting structure as the concrete surface processing tool on the machine. The onboard combustion engine 110 is fueled from a gas tank 120, such as a propane gas tank or bottle.
[0039] Propane is one out of a group of liquefied petroleum gases (LP gases) which are commonly used as combustion engine fuels. The present disclosure is advantageously used in propane systems, although the techniques are not really limited to any particular form of gas-form fuel. Rather, the techniques disclosed herein can be applied in most gas-powered combustion engine systems.
[0040] On some example machines, such as the floor grinder shown in
[0041] The machine 100 is arranged to be controlled by a control unit 130, which may, e.g., be integrated into a display device 140 or assembled in some other location on the machine 100, such as in connection to a battery of the machine, or elsewhere. An example realization of a control unit 700 will be discussed in more detail below in connection to
[0042] Although the example machine in
[0043] Gas-powered combustion engines 110 such as propane-powered engines use up a lot of gas when running under high loads. To keep the gas flow and pressure high enough for the engine to meet the power requirements, the gas needs to change state from liquid phase to gas phase at a sufficient rate, since otherwise the engine will suffer a reduction in output power or even malfunction. On engines that do not have liquid draw capability, this phase change needs to happen inside the gas tank 120. The phase change consumes a considerable amount of energy, i.e., about 120 W/kg of gas for some example machines.
[0044] If the gas tank 120 is not heated, the temperature inside the tank drops during operation of the concrete surface processing machine, eventually reaching a temperature where the gas tank 120 is no longer able to supply enough gas to the engine 110, i.e., gas at sufficient pressure and flow to run the engine 110.
[0045] To prevent this from happening, with reference to
[0046] The electrical heating element 220 for heating the gas tank 120 may, e.g., comprise an electrical heating plate and/or an electrical heating blanket, and/or an electrical heating fan, which then draws at least part of its power from an on-board electrical energy storage device 230. An electrical heating plate 150 upon which the gas tank 120 rests is often a bit more efficient than the blanket, which is normally wrapped around the gas tank 120, since the heating plate is arranged under the gas tank 120 close to the fuel in the bottom of the tank, which is in liquid state and therefore able to transport heat more efficiently than the fuel at the upper side of the tank, which is in gas phase. The gas tank 120 may of course also be placed on top of a heating blanket, with similar effect.
[0047] The electrical heating element 220 is optionally configured to at least partially enclose the gas tank 120. For instance, the heating element can be arranged as a pliable material heating element into which the gas tank may sink in a distance, thereby improving the heat transfer between the heating element 220 and the fuel in the gas tank 120.
[0048] The electrical system 210 is often also used for other functions, such as to charge an electrical storage device 230, i.e., a battery or a super-capacitor.
[0049] The electrical system 210 may also be used to supply electrical power to one or more auxiliary devices 240. An auxiliary device may, e.g., be a power socket for connecting one or more external tools, such as a dust extractor, or some other type of auxiliary equipment like a flood light.
[0050] An onboard generator arrangement can be integrated with or configured in connection to the engine 110 to provide electrical power to the electrical system 210. For instance, a generator device may be arranged in connection to a flywheel of the engine 110, or arranged as an external alternator connected to the engine via a transmission or the like. This generator arrangement may not be able to provide enough power to the electrical system to accommodate all the different power consuming functions, which may result in a power deficit and loss of one or more functions of the machine, which is undesired.
[0051] The gas-powered combustion engine 110 is mechanically connected to the onboard generator arrangement configured to feed electrical energy to the onboard electrical system 210. Thus, both the engine and the generator are integrated with the machine as onboard devices, as opposed to being separated from each other and connected by, e.g., cable.
[0052] The onboard generator arrangement can of course be arranged to charge the onboard electrical energy storage device 230 connected to the onboard electrical system 210. However, the electrical heating element 220 and the battery charger can also be supplied by electrical energy from separate generator arrangements and/or from electrical mains via cable.
[0053] The concrete surface processing machine 100 optionally comprises one or more electrical machines 170 connected to respective wheels 160 on the concrete surface processing machine 100, for propulsion of the machine 100 on the surface S. The electrical machines 170 make it more convenient to maneuver the machine around, and it is an advantage that they can be operated even if the engine is not running, since they are powered from the electrical energy storage device 230
[0054] The concrete surface processing machine 100 optionally also comprises a socket for connecting the onboard electrical system 210 to electrical mains. This way the electrical system can draw power to charge the battery and to heat up the gas tank without the engine running. The socket may be used with advantage during pauses in the construction work, i.e., during a lunch break or at night.
[0055] With reference also to
[0056] The control unit may then calculate the load of the electrical system based on if the battery charger is active or inactive. The same is true if one or more auxiliary devices 240 are connected to the electrical system 210 of the machine 100, and controlled from the control unit 130. The control unit may then calculate a current load on the electrical system based on which auxiliary devices that are active, and how much power these auxiliary devices are expected to consume. Knowing in advance which auxiliary functions that will be activated, the control unit may also proactively control the heating element in order to avoids spikes in the load due to transients in the control of the electrical heating element.
[0057] The control unit 130, 700 also comprises an output port 722 arranged to control the electrical heating element 220, e.g., by controlling a relay or by controlling a circuit of the heating element configured to adjust the power consumption of the heating element. The control unit 130, 700 is thus arranged to control the heating element 220 in dependence of the load of the electrical system in relation to a maximum load level of the electrical system 210, such that the operation of the heating element 220 does not cause overload in the electrical system 210. Some example control strategies will be discussed below in connection to
[0058] Means for estimating tank temperature 240 may also be configured. The control unit 130 can then limit the power consumed by the heating element 220 so as to not overheat the gas tank 120, or at least so as to not heat the tank when it is not strictly necessary for the operation of the machine 100.
[0059] Thus, according to some aspects, the control unit 130, 700 controls one or more auxiliary functions of the concrete surface processing machine 100 in dependence of the load of the electrical system in relation to the maximum allowable load of the electrical system 210. If the load exceeds some acceptable threshold limit, the control unit may inactivate the auxiliary functions in order to make more power available for heating the gas tank. This inactivation may of course also be conditioned on the gas tank 120 having reached a critically low temperature which puts one or more main functions of the machine 100 at risk. According to an example, the control unit 130 may trigger a warning signal which informs the operator about the power overload issue and the risk of freezing the gas tank prematurely. The operator can then manually disengage one or more auxiliary functions, or accept that the control unit performs the inactivation of a selected number of auxiliary functions automatically.
[0060] The control unit 130, 700 is optionally also arranged to control an idle motor speed of the concrete surface processing machine 100 in dependence of a temperature of the fuel in the gas tank 120 and/or a delivered gas pressure of the gas tank 120. Thus, if the gas tank is reaching a dangerously low temperature, or if the flow of fuel out from the gas tank decreases below a required value, the control unit may increase an idle motor speed of the machine 100, and optionally also request that the operator ceases the concrete surface processing operation for a while until the gas tank has been sufficiently heated again to resume operation. The increased idle mode enables a higher amount of power to be generated by the electrical generator arrangement in the electrical system.
[0061]
[0062] In
[0063] In
[0064] The control unit 130, 700 may also be arranged to determine a temperature 240 of the fuel in the gas tank 120 or a value associated with the temperature of the fuel, and to control the heating element 220 in dependence of the temperature of the fuel in the gas tank 120. This way the fuel in the gas tank can be kept below a target temperature ThT, such that the fuel is not heated by an excessive amount. As shown in
[0065] According to other aspects, the control unit 130, 700 is arranged to determine a delivered amount of gas from the gas tank 120, and to control the heating element 220 in dependence of the delivered amount of gas from the gas tank 120, in addition to the control based on the load on the electrical system 210. This allows the system to not heat the tank unnecessarily in case the supply pressure from the tank is at an acceptable level for operating the machine.
[0066]
[0067] According to some aspects, the control unit 130, 700 is arranged to trigger a warning signal 410 in dependence of a temperature of the fuel in the gas tank 120 and/or a delivered gas pressure of the gas tank 120. Thus, if the supply of gas reaches dangerously low levels, i.e., levels at which the function of the machine 100 is at jeopardy, then the warning signal can be triggered in order to alert an operator of the fact. The operator can then take measures in order to provide further heating to the tank. For instance, the operator can pause operation and enable an increased motor speed idle mode in order to allow the control unit to heat up the gas tank using the electrical heating element. The operator can also inactivate one or more auxiliary functions in order to direct more power to the electrical heating element.
[0068] Thus, there is disclosed herein a wireless device 400, 500 arranged to form a wireless connection to a control unit 130, 700 on a concrete surface processing machine 100, wherein the wireless device is arranged to receive data indicate of a temperature of gas tank 120 on the concrete surface processing machine 100, and to trigger a warning signal in case the temperature is below an acceptable temperature level.
[0069] With reference to
[0070] This enables the control unit 130 to display several types of information to an operator of the machine 100. For instance, the current tank capacity 510 can be indicated to the operator, which capacity may now account for the gas tank temperature as well as the amount of fuel left in the tank, such that the displayed capacity decreases if the tank starts to exhibit freezing tendencies. The current tank capacity 510 is then indicative of the smallest time period out of the time period until the gas fuel temperature becomes low enough to prevent further machine operation and the time period until the fuel in the gas tank runs out.
[0071] The amount of fuel remaining in the gas tank can be determined based on data associated with the weight of the fuel obtained from a scale, or simply be dead reckoning based on operating time since last replacement of a known size gas tank. For instance, the support surface upon which the gas tank rests can be equipped with a weight determining device, such as an integrated scale arrangement, and the weight of the empty bottle can be programmed into a memory device 730 (illustrated and discussed in connection to
[0072] The remaining amount of fuel can also be determined based on, e.g., a flow meter arranged on the gas conduit between gas tank and engine configured to measure the amount of gas that is consumed. It is an advantage that the operator now receives information indicative of an expected operation time remaining until either the gas tank freezes or the fuel in the gas tank runs out. There is disclosed herein a control unit 130, 700 for a concrete surface processing machine 100 which can be applied separate and independently from the other features discussed herein, i.e., which does not require the heating arrangements or the control of any electrical heating element 220.
[0073] The control unit 130, 700 is arranged to determine an amount of fuel remaining in a gas tank 120 of the concrete surface processing machine 100, and an associated fuel consumption rate of the machine 100, as discussed above, e.g., using a scale or dead reckoning. The control unit 130, 700 is also arranged to determine a temperature and/or pressure state of the gas tank 120, and a temperature and/or pressure rate of change of the gas tank 120, which allows the control unit to determine how fast the fuel cools down, and how long time which remains until the fuel reaches a critically low temperature and/or pressure that prevents operation.
[0074] The scales are advantageously operated when the concrete surface processing machine is at a stand-still, and more preferably when the combustion engine 110 is turned off, since then there is less vibration which could cause inaccuracies in the weight measurement. However, for most machines it is possible to low-pass filter the weight measurement, e.g., by averaging the output from the scales, to remove the effects from vibration on the determined weight of the gas tank and the fuel inside the gas tank.
[0075] The control unit 130, 700 is furthermore arranged to determine a first time period as the time remaining until fuel depletion based on the amount of fuel remaining in the gas tank 120 and on the fuel consumption rate of the machine 100, and to determine a second time period as the time remaining until the temperature and/or pressure of the gas tank 120 reaches a critically low operating temperature and/or pressure.
[0076] This allows the control unit 130, 700 to determine a remaining time period of operation as the smallest of the first time period and the second time period, which time period can, e.g., be presented to an operator on the display device 140 or on a wireless device such as the devices 400, 500 discussed in connection to
[0077] There is also disclosed herein a control unit 130, 700 for a concrete surface processing machine 100 which is arranged to determine an amount of fuel remaining in a gas tank 120 of the concrete surface processing machine 100 based on a determined weight of the gas tank, as discussed above. The control unit 130, 700 is also arranged to determine a time period remaining until fuel depletion based on the determined amount of fuel remaining in the gas tank 120 and on an estimated fuel consumption rate of the machine 100. The fuel consumption rate can, e.g., be estimated based on a rate of change in the determined weight of the gas tank 120 over time, which rate of change can then be extrapolated to determine when the fuel is expected to run out. Alternatively or in combination, the control unit 130, 700 can estimate the fuel consumption rate of the machine 100 based on a predetermined fuel consumption rate of the machine 100 since most concrete surface processing machines consume more or less the same amount of fuel during normal concrete surface processing. The predetermined fuel consumption rate of the machine 100 may of course be preconfigured in dependence of the particular machine type and possibly also in dependence of the concrete surface processing operation to be performed, i.e., grinding, polishing, and so on. The predetermined fuel consumption rate of the machine 100 may also be configured as a function of combustion engine speed.
[0078] To reduce the impact of vibration on the weight measurement, the control unit 130, 700 is optionally arranged to determine the amount of fuel remaining in the gas tank 120 by performing a weight measurement of the gas tank 120 when a tool of the machine is in an inactive state of operation, i.e., when the machine is operating in idle mode. Even better weight measurements may be obtained of the control unit 130, 700 instead determines the amount of fuel remaining in a gas tank 120 by performing a weight measurement of the gas tank 120 when the combustion engine 110 of the concrete surface processing machine 100 is turned off.
[0079] The temperature and/or gas pressure gradient may optionally be illustrated to the operator as a status signal 520 indicating if the pressure gradient is in an acceptable interval, or if the pressure gradient is unusually high or low for the machine 100. This allows the operator to adjust the operation so as to not freeze the gas tank prematurely. Also, the control unit 130, 700 may optionally be arranged to present 530 the time period on the display device 140 as shown in
[0080] Thus, the wireless device 400, 500 may be arranged to receive data indicative of a remaining time period of operation, and to display the time period on a display 140 of the wireless device, as illustrated by the example in
[0081]
[0082]
[0083] Particularly, the processing circuitry 710 is configured to cause, e.g., the floor grinder 100 and/or the control panel display unit 140 to perform a set of operations, or steps, such as the methods discussed above. For example, the storage medium 730 may store the set of operations, and the processing circuitry 710 may be configured to retrieve the set of operations from the storage medium 730 to cause the device to perform the set of operations. The set of operations may be provided as a set of executable instructions. Thus, the processing circuitry 710 is thereby arranged to execute methods as herein disclosed.
[0084] The storage medium 730 may also comprise persistent storage, which, for example, can be any single one or combination of magnetic memory module, optical memory module, solid state memory module or even remotely mounted memory module.
[0085] The circuit may further comprise an interface 720 for communications with at least one external device. As such the interface 720 may comprise one or more transmitters and receivers, comprising analogue and digital components and a suitable number of ports for wireline or wireless communication.
[0086] The processing circuitry 710 controls the general operation of the control panel, e.g., by sending data and control signals to the interface 720 and the storage medium 730, by receiving data and reports from the interface 720, and by retrieving data and instructions from the storage medium 730.