MODIFIED BIOCHAR/COAL LIGNITES AND THEIR USE IN PHOSPHATE REMEDIATION AND AS SOLID AMENDMENTS
20250018364 ยท 2025-01-16
Assignee
- The George Washington University (Washington, DC)
- Mississippi State University (Mississippi State, MS)
Inventors
- Richard Clive MILLAR (Lexington Park, MD, US)
- Todd MLSNA (Mississippi State, MS, US)
- Sita Warren (Lexington Park, MD, US)
Cpc classification
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
C02F1/286
CHEMISTRY; METALLURGY
B01J20/28004
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3021
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3416
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3085
PERFORMING OPERATIONS; TRANSPORTING
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to improved processes for preparing modified lignite by reacting raw lignite with a source of magnesium (Mg2+) ions and a source of calcium (Ca2+) ions, washing the modified lignite (e.g., with water), drying, and pyrolyzing the treated lignite, and to the use of such products for phosphorous remediation.
Claims
1. A process for preparing a modified lignite, the process comprising (i) reacting raw lignite with a source of Mg.sup.2+ ions and a source of Ca.sup.2+ ions; (ii) optionally further reacting the lignite with a source of K.sup.+ ions; (iii) optionally drying the treated lignite; and (iv) pyrolyzing the treated lignite, thereby producing the modified lignite.
2. The process of claim 1, further comprising (v) washing the modified lignite; and (vi) drying the product of step (v).
3. The process of claim 1, wherein the source of Mg.sup.2+ ions is selected from MgSO.sub.4, MgO, Mg(OH).sub.2, MgCl.sub.2, or any combination thereof.
4. The process of claim 1, wherein the source of Ca.sup.2+ ions is selected from CaSO.sub.4, CaO, Ca(OH).sub.2, CaCl.sub.2), or any combination thereof.
5. The process of claim 1, wherein the source of K.sup.+ ions is selected from KOH, KCl, or any combination thereof.
6. The process of claim 1, wherein step (iii), if performed, is conducted at a temperature of about 105 C.
7. The process of claim 1, wherein, step (iii), if performed, is conducted for about 4 hours.
8. The process of claim 1, wherein step (iv) is conducted at a temperature of about 600 C.
9. The process of claim 1, wherein step (v), if performed, involves washing the modified lignite with water.
10. The process of claim 1, wherein the process further comprises (vii) reducing the particle size of the modified lignite.
11. The process of claim 1, wherein the modified lignite has a particle size of between about 150 microns and about 300 microns.
12. The process of claim 1, wherein the modified lignite has a particle size of less than about 150 microns.
13. The process of claim 1, wherein the modified lignite has a particle size of greater than about 300 microns.
14. A process for reducing the amount of phosphate in a solution the process comprising contacting the solution with a modified lignite prepared by a process according to claim 1.
15. A process for removing agricultural waste from a solution, the process comprising contacting the solution with a modified ignite prepared by a process according to claim 1.
16. The process of claim 14, further comprising regenerating the modified lignite.
17. The process of claim 16, wherein the process comprises (ii) removing the phosphorous laden modified lignite from the solution; (iii) washing the phosphorous laden modified lignite with water to remove unadsorbed phosphate and only hydrogen bonded phosphate on the lignite surface; (iv) drying the product of step (iii); (v) washing the product of step (iv) with an alkali or an acid, thereby regenerating the modified lignite; and (vi) drying the product of step (v).
18. A process for preparing a fertilizer and/or soil amendment, the process comprising: (i) reacting raw lignite with a source of Mg.sup.2+ ions and a source of Ca.sup.2+ ions; (ii) optionally further reacting the lignite with a source of K.sup.+ ions; (iii) optionally drying the treated lignite; and (iv) pyrolyzing the treated lignite; (v) contacting the product of step (iv) with a solution containing phosphorous; (vi) allowing the treated lignite to adsorb phosphorous from the solution; and (vii) drying the product of step (vi).
19. A fertilizer and/or soil amendment prepared by the process of claim 18.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0078] As used herein the following definitions shall apply unless otherwise indicated.
[0079] As used herein, the term thermally modified lignite or TL refers to raw lignite that has been pyrolyzed, but not chemically treated (with, e.g., Mg.sup.2+ and Ca.sup.2+).
[0080] As used herein, the term chemically and thermally modified lignite or CTL refers to raw lignite that has been modified according to any of the processes described herein.
[0081] As used herein the terms treating refers to a reaction in which a raw lignite is surface modified with one or more specified ions via surface deposition.
Composition and Textural Properties of Raw Lignite (RL), Thermally Modified Lignite (TL), and Chemically and Thermally Modified Lignite (CTL)
[0082] Coal surface area per unit weight depends on its source and rank and are typically approximately 100 m.sup.2/g for lignite (Mohan and Pittman, 2006). A very low lignite surface area (SBET, 1 m.sup.2/g) was also reported (Milicevic et al., 2012). Specific surface areas for RL, TL, and CTL were calculated through Brunauer-Emmett-Teller (BET) theory and are shown in Table 1. CO.sub.2 and N.sub.2 were employed as adsorbates for the BET surface area determinations. BET using N.sub.2 can be inaccurate for samples with higher micropore contents (<1.2 nm) because the slow rate of N.sub.2 diffusion blocks pore filling at 77K (de Jonge and Mittelmeijer-Hazeleger, 1996). In contrast, CO.sub.2 fills micropores far faster because of its far higher thermal energy at 0 C. (McLaughlin, 2012). Specifically, the BET surface areas using N.sub.2 were 2.9, 46, and 21 m.sup.2/g (Table 1) for RL, TL, and CTL, respectively (particle size, 150-300 m) (Table 1). The corresponding surface areas using CO.sub.2 were significantly larger (35, 127, and 120 m.sup.2/g for RL, TL, and CTL, respectively), indicating the abundance of narrow micropores in these samples.
[0083] RL's low surface area (35 m.sup.2/g) increased to 127 m.sup.2/g in TL after heating at 600 C. under N.sub.2. When the lignite is pyrolyzed, the moisture, volatiles and decomposing matter are evaporated. This out-gassing leads to new pore formation, or opening of closed pores, creating higher surface area materials. The average pore volume increased, and the average pore radius decreased slightly in TL versus RL (Table 1). A 40.5% weight loss occurred after RL's thermal treatment at 600 C. (yield of TL was 59.5%). The CTL surface area tripled versus RL (120 vs. 35 m.sup.2/g) due to fine MgO/Mg(OH).sub.2, CaO/Ca(OH).sub.2, and CaCO.sub.3 particle formation, possibly due to loss of tightly held water and lignite structural changes. The oxides form the corresponding hydroxides on water washing. These surface deposits close some CTL pores, reducing total pore volume relative to TL. Mg/Ca compound existence on the CTL surface was observed from SEM/EDX observations (
TABLE-US-00001 TABLE 1 Textural and Elemental Properties of RL, TL, and CTL (washed form) Absorbent Parameter RL TL CTL (washed forms) BET (m.sup.2/g).sup.a at the particle size 150-300 m N.sup.2 0.4 46.0 21.0 CO.sub.2 35 127 120 q.sub.e (mg/g).sup.b at 25 C. 2.4 0.6 11.6 Sorption ability (mg/m.sup.2) 6.0 0.01 0.6 (N.sub.2 BET) .sup.c Sorption ability (mg/m.sup.2) 0.07 0.05 0.10 (CO.sub.2 BET) Pore volume (cm.sup.3/g) N.sub.2 0.0008 0.0109 0.0054 CO.sub.2 0.54 0.50 0.49 Micropore volume (cm.sup.3/g) N.sub.2 2.9 2.3 1.7 CO.sub.2.sup.d N/A N/A N/A DFT pore size (nm).sup.e N.sub.2 2.9 2.3 1.7 CO.sub.2 0.54 0.50 0.49 Moisture (%) 3.2 3.2 3.2 C (%) 39.4 26.5 13.5 H (%) 2.7 1.4 0.8 N (%) 1.2 1.4 0.9 O.sup.f (%) 16.7 11.7 9.8 Ash (%) 25.0 59.0 75.0 Point of Zero Charge (PZC) 3.9 9.4 11.8 Yield (%) 59.5 38.7 .sup.aAdsorbent surface areas were measured at the particle size 150-300 m. When the particle size of all three adsorbents decreased to <150 m, their BET surface areas (using N.sub.2) increased (RL = 2.9 m.sup.2/g, TL = 120 m.sup.2/g, CTL = 60 m.sup.2/g). .sup.bRL, TL, and CTL uptake capacities (q.sub.e) at the particle size 150-300 m were obtained .sup.c Phosphate removal capacity was divided by the absorbent surface area to obtain specific sorption ability (mg/m2). .sup.dMicropore volumes using CO.sub.2 were negligible for all three adsorbents. .sup.eDFT theory accurately describes the pores in micro- and mesopore range. .sup.fO content presented here does not reflect the oxygen associated with their inorganic constituents.
[0084] Coals contain micropores (<1.2 nm), mesopores (1.2-30 nm), and macropores (>30 nm) (Simate et al., 2016). Pore sizes obtained from the NL-DFT method were presented in Table 1. DFT theory accurately describes the pores in the micro and mesopore range. NL-DFT treats the sample as an effective porous material, where heterogeneity is approximated by a distribution of pore sizes.
[0085] Thus, heterogeneity due to the chemical groups on the surface, pore shape variations, pore networking, and blocking effects is not accounted for explicitly (Fraissard and Conner, 1997; Inagaki, 2006). Pore size distributions of RL, TL, and CTL were obtained using both N.sub.2-DFT and CO.sub.2-DFT. RL has a wide pore size distribution (2-25 nm). TL has a higher mesopore fraction than RL, distributed from 1.8 to 2.3 nm by N.sub.2-DFT. CTL is highly microporous, with pores narrowly distributed around 1.8.
[0086] CO.sub.2-DFT found average pore diameters ranging from 0.49 to 0.54 nm for these three lignite adsorbents (Table 1). Phosphate anions have diameters of 0.223 nm, which increase to 0.339 nm with its water hydration shell (Zhong et al., 2015). Thus, a portion of micropores in all three adsorbents have access to hydrated phosphate.
[0087] The PZC of TL (9.4) versus RL (3.9) (Table 1) reflects the presence of basic oxides, hydroxides, and carbonates formed during the 600 C. lignite pyrolysis. The high TL porosity was caused by mass loss. The following extensive washings removed many basic oxides, hydroxides, and some carbonates from TL. The PZC of CTL increased to 11.8. The abundant silica was detected in both CTL and TL is from original lignite ash (19.9%, SiO.sub.2), which is in good agreement with XRD analysis. Lignites are carbonaceous with 20-25% fixed carbon (Bowen and Irwin, 2008).
[0088] RL contains 39.4% C (Table 1). Heat treatment of RL reduced the C percentages remaining in TL (26.5%) (Table 1) while increasing the Al (0.3% to 2.3%) and Si (9.3% to 35.7%) contents in TL vs. RL. Organic matter gasification during thermolysis reduced carbon levels. The ash content of washed CTL (SiO.sub.2, 54.4%, Al.sub.2O.sub.3, 12.1%, CaCO.sub.3, 3.75%, and MgO, 4.8%) totals 75.0% (Table 1), is consistent with the ash content (74.6%) determined by TGA analysis run at 0-1000 C. under O.sub.2 (heating rate 10 C./min) (
[0089] After complete acid digestion of washed CTL, Mg (2.9%) and Ca (1.5%) weight percentages were determined using atomic absorption spectroscopy (AAS). Bulk Ca and Mg percentages were smaller than the amounts detected using SEM/EDX studies (Mg=2.8% vs. Ca=5.9%), and the percentages quantified using XPS (Mg=12.4% and Ca=4.8%). Thus, Ca and Mg species are more concentrated on the top 8 nm of the CTL sample. After washing and drying, RL (1 atm, several days, 80 C.) and TL moisture contents were similar (3.2%) (Table 1). The inherent moisture of coal can be either the moisture within the micropores and microcapillaries while deposited in the ground (interior adsorbed water) or surface-bound water (Karthikeyan et al., 2009). CTL has a lower moisture content (2.5%) than TL and RL (3.2% in both) after heating the samples for 2 h in a hot air-oven at 105 C.
XRD Analysis
[0090] The high background intensity in the RL XRD spectrum indicates an extensive amorphous carbon nature (
[0091] Other CTL peaks at 21.2, 39.7, 50.5, and 60.0 accredited to Mg(OH).sub.2 (Zhang et al., 2015). The peaks at 2=36.6, 43.4, 62.6, and 74.7 can be indexed to the 111, 200, 220, and 311 planes of face-centered cubic surface MgO. The tiny 43.3 peak indicated traces of MgO (50.5 nm) exist on the CTL. MgO formation on the CTL is caused by the dehydration of Mg(OH).sub.2 (H=+81 J/mol) (Mastronardo et al., 2016). If MgSO.sub.4 was present, it could decompose to MgO under the reducing atmosphere.
[0092] After P removal at pH 2.2, peaks located at 2=29.8 and 39.7 (CaCO.sub.3 and Mg(OH).sub.2) suffered significant intensity reduction, and the peaks centered at 60 and 36-37 (Mg(OH).sub.2) and 47-48 (Ca(OH).sub.2) vanished in P-laden CTL (
Adsorbent Morphologies
SEM, SEM-EDX, and TEM Analysis of Adsorbents
[0093] Scanning electron microscopy (SEM) analyses examined the morphology and chemistry changes after thermal and chemical modifications to RL (
[0094] RL exhibits abundant C, O, with Al, Si, Mg, Ca, K, and Fe in the surface region. SEM-EDX analysis of CTL after exposure to pH=2.2 DI water (25 mL, 200 rpm, 24 h, 25 C.), filtering and drying showed smaller Ca, Mg, Si, K, and O atomic percentages (
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[0096] Tunneling electron microscopy (TEM) images of CTL showed MgO clusters (black) dispersed on the char matrix (grey) (
Adsorption Performance
Effects of Low Initial Phosphate Concentration, Adsorbent Particle Size and Adsorption Kinetics
[0097] Efficient sorbents have a high adsorbate affinity at low adsorbate concentrations (Wu et al., 2020). Sorption affinities of RL, TL, washed CTL, and unwashed CTL were tested at low phosphate concentration (0.4 ppm) (
[0098] When the particle size decreased from >300 to <150 m, phosphate adsorption increased by 37% (RL), 80% (TL), and 33% (CTL) (adsorbent dose 50 mg, 25 mL of 50 ppm [phosphate], 24 h, pH 5.5, 25 C.). The <150 m particle size had a higher phosphate removal and was selected for adsorption isotherm experiments. Interestingly, RL surfaces have a higher specific sorption ability per unit surface area (6.0 mg/m.sup.2) than CTL (0.6 mg/m.sup.2) and TL (0.01 mg/m.sup.2) (adsorbent dose 50 mg, 25 mL of 50 ppm [phosphate], 24 h, pH 2.2, 25 C., particle size, 150-300 m) (Table 1). When RL was ground to smaller particle size, <150 m RL's sorption ability was lower (1.0 mg/m.sup.2). This is due to the increase of its surface area (2.9 m.sup.2/g) at the size <150 m. RL can be used for water treatment with lower production costs than CTL, as it requires no pre-treatment, and is plentiful and cheap. CTL's higher capacity (11.6 mg/g) (Table 1) is due to the dissolution of Ca.sup.2+ and Mg.sup.2+ ions, which precipitates its phosphate and hydrophosphate salts.
[0099] The CTL P uptake initially increased rapidly, and >80% of the maximum adsorption capacity (17.9 mg/g) was adsorbed within 5 h (adsorbent dose 50 mg, 25 mL solution volume, 50 ppm phosphate concentration, 25 C.). This rise was due to the presence of un-occupied adsorption sites on the CTL surface at the beginning. However, CTL P removal equilibrium was achieved after 20 h, similar to phosphate adsorption into MgO-digested sugar beet tailings biochar (Yao et al., 2011) and Mg-enriched tomato tissue biochar (Yao et al., 2013). Rapid initial and slow subsequent uptake suggest that precipitation is not the only removal path. The reported abundant nano-CaO and MgO (PZC>10) surface species and a very high BET specific surface area of CaMg/biochar (487.5 m.sup.2/g) accelerated the P binding equilibrium to within 30 min. (Fang et al., 2015). The slow P removal kinetics by washed CTL can be due to the much smaller quantities of MgO and Mg(OH).sub.2 (after washing), which reduces the amount and rate of phosphate uptake by precipitation and adsorption. The relatively low CTL surface area (BET-N2, 21 m.sup.2/g and BET-CO.sub.2, 120 m.sup.2/g) reduces the extent of physisorption. The calculated q.sub.e of CTL (18.9 mg/g) is close to the experimental value (17.9 mg/g). CTL phosphate removal follows the pseudo-second-order kinetic model (R2=0.99), suggesting chemical bond formation. Similar trends were observed in Ca-doped biochar (Antunes et al., 2018) and MgO-modified diatomite (Xie et al., 2014). Phosphate binding onto Mg-enriched tomato tissue could be better described by an n.sup.th order model and followed multiple mechanisms (Yao et al., 2013).
[0100] Phosphate adsorption into TL (k2=0.3 g/mg min) is faster than CTL (k2=0.04 g/mg min). As the contact time increases, TL's kinetic curve exhibited a rapid phosphate uptake and plateaued 5 h, with a maximum phosphate absorbance of 1.9 mg/g. Pseudo-second-order kinetic model describes TL phosphate removal well.
pH Dependence of P Adsorption
[0101] Phosphate sorption by RL is only weakly pH-dependent (
[0102] Leaching of Mg.sup.2+ and Ca.sup.2+ from washed CTL was investigated at pH 2.2, 7, and 10 in the presence/absence of dissolved phosphate (0, 25, and 100 ppm) (25 mL solution volume, 25 C.). After reaching equilibrium with either phosphate-containing or phosphate-free solutions, the final pHs had risen (
[0103] In the presence of the dissolved phosphates, pollutant species (speciation quantities which depend on the pH), Mg.sub.3(PO.sub.4).sub.2, CaHPO.sub.4, MgHPO.sub.4, and Ca.sub.3(PO.sub.4).sub.2 were deposited onto the CTL, as demonstrated by XRD/XPS analysis. When the phosphate concentration rose to 25 ppm, Ca.sup.2+ precipitates as less soluble Ca.sub.3(PO.sub.4).sub.2 (Ksp=2.110.sup.33), giving less measured Ca.sup.2+ leaching (2.2 mg/L) at pH 7 (
[0104] Partial dissolution of Mg(OH).sub.2, MgO, Ca(OH).sub.2, and CaCO.sub.3 sites on the CTL surface is followed by precipitation of Ca.sup.2+ and Mg.sup.2+ phosphates/hydrophosphates and sorption occurs at protonated surfaces which attract HPO.sub.4.sup.2/PO.sub.4.sup.3. This gives high CTL P removal efficiency (19.9%) at pH=2.2 (
[0105] At low pH (approximately 2), TL has greater phosphate adsorption than RL, due to the higher Al (0.9% vs 0.3%) and Mg contents (0.5% vs. 0.3%), and higher surface area. Al content on biochar improved phosphate adsorption (Yin et al., 2018). Lower surface area and a surface-cation-deficiency account for the lower P-binding of RL. A mild increase in RL adsorption at pH 11.5 may be caused by some surface OH groups ion exchanging with phosphate ions.
Adsorption Isotherms and Thermodynamics
[0106] Isotherm studies were conducted at the optimal pH (pH 2.2) and the environmentally relevant pH level (pH 7) (
[0107] The isotherm studies were conducted for pyrolyzed and washed CTL, and pyrolyzed but unwashed CTL at pH 7, 25 C. (
TABLE-US-00002 TABLE 2 Phosphate Removal using Different Mg and Ca-Modified Adsorbents Initial (Mg/Ca Adsorption compound:adsorbent) capacity Adsorbent mass ratio Experimental Conditions (mg/g) Reference Magnesium oxide 3:5 (as PO.sub.4.sup.3(100 mL), 4-50 45.7 (Xie et al., 2014) nanoflake-modified MgCl.sub.26H.sub.2O) mg/L, pH 5.0, MOD (50 diatomite adsorbent mg), 12 h, 25 C. (MOD) Calcium decorated 2:1, 1:1 (as CaCO.sub.3) Adsorbent dosage 3 g/L. 116.8 (Kong et al., sludge carbon (Ca- 200-1000 mg/L 2018) SC) [Phosphate], 25 C. Sugarcane bagasse 1:1 (MgCl.sub.26H.sub.2O 3-5800 mg/L [PO.sub.4.sup.3], pH 129.8 (Fang et al., 2020) biochar and CaCl.sub.22H.sub.2O) 2, 5, 10, 20, 40, 60, 80, 120, 240, 360, and 720 min, 25 C. Mg(OH).sub.2/ZrO.sub.2 6:5 (MgCl.sub.26H.sub.2O pH 7, 15 mg of adsorbent, 87.2 (PO.sub.4) (Lin et al., 2019) composite (MZ) and ZrOCl.sub.28H.sub.2O) 50 mL solution volume, 5 to 50 mg PO.sub.4/L, 24 h, 25 C. Washed CTL 1:10 (as MgSO.sub.4) 1-1000 ppm, 40 C., pH 74 The present 1:10 (as CaSO.sub.4) 2.2, 25 mL solution disclosure volume, and 0.05 g of CTL Washed CTL 1:10 (as MgSO.sub.4) 1-1000 ppm, 25 C., pH 7, 15.5 The present 1:10 (as CaSO.sub.4) 25 mL solution volume, disclosure and 0.05 g of CTL Unwashed CTL 1:10 (as MgSO.sub.4) 1-1000 ppm, 25 C., pH 7, 80.6 The present 1:10 (as CaSO.sub.4) 25 mL solution volume, disclosure and 0.05 g of CTL Unwashed CTL 1:10 (as MgSO.sub.4) 1-1000 ppm, 40 C., pH 7, 378.2 The present 1:10 (as CaSO.sub.4) 25 mL solution volume, disclosure and 0.05 g of CTL
[0108] Thermodynamic parameters (G, H, and S) were calculated for all isothermal studies performed at pH 2.2. Phosphate sorption was spontaneous on RL, TL, and washed CTL (negative G values) and all H values were endothermic (positive). H values were RL (308.9 kJ/mol) TL (241.5 kJ/mol), and washed CTL (100.4 kJ/mol) were consistent with chemisorption (greater than 40 kJ/mol) and not physisorption (less than 20 kJ/mol). This is consistent with the kinetic analysis. Positive values of S (RL [1.11], TL [0.91], and washed CTL [0.43] kJ/mol) revealed increased randomness in the uptake processes.
Reuse, Regeneration and Phosphate Leaching by CTL
[0109] Washed and unwashed CTLs' recycling and use as a fertilizer was investigated after adsorbing phosphates. The phosphate adsorption-desorption was studied under 1000 ppm phosphate solution and 1.5 g of CTL dose, at pH 7, 25 C. (
[0110] XRD patterns of P-laden unwashed CTL and washed CTL illustrate the crystallographic structures formed upon P uptake (
[0111] Batch desorptions were carried out by stirring the P-laden washed CTL and P-laden unwashed CTL with 10 mL of 0.5 M HCl. The amount desorbed by 0.5 M HCl from the washed CTL was 0 mg/g in the first cycle because phosphate precipitation as Ca.sup.2+/Mg.sup.2+ salts is more referable at acidic pH (
[0112] Phosphate uptake of unwashed CTL (108.8, 98.3, 96.7, and 92.0 mg/g) is far better than the washed CTL (102.2, 87.6, 94.9, and 90.0 mg/g) on four regeneration cycles (
[0113] Phosphate desorption kinetics of P-laden washed CTL was investigated at different pH levels (6.5, 7.0, and 7.5) using deionized water, and the data were fitted using a second-order kinetic model (
[0114] At low pH, Ca/Mg phosphates tend to precipitate and becomes unavailable to plants. When the initial pH rose from pH 6.5 to 7.5, the equilibrium P concentrations in DI water also rose after 20 days where the final pH values were, 9.8, 9.7, and 9.4, respectively (
XPS Analysis and CTL Phosphate Binding Interactions
[0115] Phosphate-binding interactions on CTL were further characterized by XPS before and after P removal. CTL high resolution (HR) C1s XPS spectrum before P uptake contained five deconvoluted peaks assigned to CC/CH (284.3 eV), CO (285.2 eV), CO (286.2 eV), COOR (287.1 eV), and CO32- (290.0) (
[0116] After phosphate uptake at pH 2.2, the low-resolution CTL survey spectrum exhibited a new 134.9 eV peak due to surface phosphate precipitation. The higher P atomic percentage of CTL (7.7%) versus RL (2.0%) and TL (4.3%) after phosphate uptake demonstrated CTL's greater phosphate sorption ability. There are two key processes involved in the phosphate uptake on MgCa rich biochar; surface adsorption of phosphates (Yao et al., 2011) and Mg(H.sub.2PO.sub.4).sub.2, MgHPO.sub.4, Ca(H.sub.2PO.sub.4).sub.2, and CaHPO.sub.4 precipitation (Yao et al., 2013). However, the phosphate surface adsorption did not play a major role on CTL, as presented by SEM/EDX analysis; precipitation dominated.
[0117] The P-laden CTL Mg1a spectrum had four key peaks at 1302.6 eV, 1303.9 eV, 1304.9 eV, and 1305.8 eV (
[0118] CTL has a very high PZC (13), and both MgO and Mg(OH).sub.2 have PZCs around pH 12. When the solution pH is below the PZC, the adsorbent surface is positively charged; MgO, and CaO (if present) can acquire surface hydroxyls, whereas Mg(OH).sub.2 can be protonated (Yao et al., 2011). At low pH, HPO.sub.4.sup.2/PO.sub.4.sup.3 electrostatically interact with protonated Mg(OH).sub.2 and MgO sites on CTL. Therefore, electrostatic interactions promote phosphate removal. Around a pH of approximately 4, P salts precipitate as MgHPO.sub.4, Mg.sub.3(PO.sub.4).sub.2, and CaHPO.sub.4. Lin et al., 2019 reported a similar MgP formation on the Mg(OH).sub.2/ZrO.sub.2 surface during phosphate uptake.
[0119] After CTL's phosphate uptake, the M-OH surface region's oxygen percentage (for M=Al.sup.3+ or Si.sup.4+) decreased (from 3.5% to 2.6%). The phosphate binding caused a drop of M-OH oxygen percentage on CTL, consistent with SEM/EDX studies. The ratio between M-OH of the adsorbent before phosphate exposure versus the P-laden adsorbent M-OH can be 0.5 (monodentate complex) or 2 (bidentate complex). Here, that ratio is 1.3 (3.5%/2.6%), which is within the permitted range. Mononuclear monodentate, mononuclear bidentate and binuclear bidentate phosphate complexes can potentially form Al and Si bound surface hydroxyls on CTL, in agreement with Li et al., 2013. However, this inner sphere chemisorptive complexation is only a small fraction of the overall CTL phosphate uptake.
##STR00001##
[0120] The HRXPS Ca2p spectrum of P-laden CTL contains Ca2p3 peaks at 347.7 eV (CaO, CaHPO.sub.4, Ca.sub.3(PO.sub.4).sub.2) and 348.5 eV (Ca.sub.3(PO.sub.4).sub.2, CaHPO.sub.4), and a Ca2p1 peak at 349.5 eV (CaCO.sub.3). This indicates the existence of Ca.sup.2+ on the surface and possible Ca.sup.2+/phosphate interactions (
[0121] Overall, CTL's Mg.sup.2+ and Ca.sup.2+ contents greatly exceeded RL's Mg (12.4% vs. 0.5%) and Ca (4.8% vs. 1.0%) and produced high phosphate uptake. After removing P from water, the P surface region percentage from XPS quantifications was highest in CTL (7.7%) vs TL and RL (4.3% vs. 2.0%). The HR P2p XPS spectrum's peaks were assigned to the 1.0% MgHPO.sub.4 (132.9 eV), 4.5% Mg.sub.3(PO.sub.4).sub.2 (133.9 eV), and 2.2% Ca.sub.3(PO.sub.4).sub.2, CaHPO.sub.4 (135.0 eV). Ca.sup.2+ or Mg.sup.2+/HPO.sub.4.sup.2 complexes are thermodynamically more stable than H.sub.2PO.sub.4.sup. and interact with the positively charged adsorbent surfaces. Precipitation of CaHPO.sub.4, Ca.sub.3(PO.sub.4).sub.2 MgHPO.sub.4, and Mg.sub.3(PO.sub.4).sub.2 on the CTL surface increases surface P percentages as described above. In summary, CTL phosphate remediation proceeds largely via precipitation of Ca.sup.2+ and Mg.sup.2+ salts originally released by CTL (Equations 1-4). At high pH (>9) speciation favors PO.sub.43, so Ca.sub.3(PO.sub.4).sub.2 was precipitated (Equation 4). The electrostatic interaction of protonated surfaces with HPO.sub.4.sup.2 and PO.sub.4.sup.3 species contributes CTL's P uptake under environmental pH levels (pH=6-9).
Mg(OH).sub.2+HPO.sub.4.sup.2.fwdarw.MgHPO.sub.4(1)
3Mg(OH).sub.2+2PO.sub.4.sup.3.fwdarw.Mg.sub.3(PO.sub.4).sub.2(2)
Ca(OH).sub.2+HPO.sub.4.sup.2.fwdarw.CaHPO.sub.4(3)
3Ca(OH).sub.2+2 PO.sub.4.sup.3.fwdarw.Ca.sub.3(PO.sub.4).sub.2(4)
Systems and Processes
[0122] Turning to
[0123] The weightometer 104 measure the weight of the material and outputs a mass flow rate (rotations per minute) to the control system 106. The weightometer (measures weight) and has an integrator disc that integrates both variables perfectly because the integrator registering disc instantaneously reacts to variations of weight, and corresponds at all times to, the true position of the scale beam; also, the true speed of the conveyor is at all times transmitted to the integrator belt. For these reasons, the remarkable accuracy of weighing with the weightometer is consistent and assures accuracy. The control system 106 receives the initial moisture content and final moisture content from the moisture sensor 102, and receives the mass flow rate from the weightometer 104. Based on that information, the control system 106 determines the weight of the material and a data signal processor 108 sends a control signal with a desired mass flow rate to adjust the speed of the spray system, i.e., how much liquid is to be sprayed on the material. This provides feedback to the spray system to adjust the flow setpoint. That information also includes residence time, which can be provided to a solar dryer. The mass flow rate is weight measured and adjusted to the speed of the conveyor belt.
[0124] Thus, the wetness or dryness of the material is defined by the moisture content. The weight of the material is influenced by the amount of water in the product, which in turn influences the flow. Thus, the weightometer 104 determines the flow of the material to the spray system and the amount of liquid to be sprayed on the material. The flow is based on the amount of water, which is based on the weight. The control system 106 gives the feedback to the spray system. This method provides an environmentally sound determination of putting the exact amount of liquid on the material from the spray system to the material.
[0125] The Moisture Meter Process includes Conveying, Measuring, Regulating. The Moisture Meter measures the water in the material to output an electrical signal. The weightometer (measures weight) and has an integrator disc integrates both variables perfectly because the integrator registering disc instantaneously reacts to variations of, weight) and corresponds at all time to, the true position of the scale beam. The mass flow (weight measured by the weightometer equipped with an integrator disc which tell the speed of the conveyor belt (adjusting the speed according to weight). Distributed control continuously monitors and adjust the process of the spray system to the exact amount of Liquid 1 needed.
[0126] It is noted that the distributed control system 106 can include a processing device to perform various functions and operations in accordance with the disclosure. The processing device can be, for instance, a computer, personal computer (PC), server or mainframe computer, or more generally a computing device, processor, application specific integrated circuits (SIC), or controller. The processing device can be provided with one or more of a wide variety of components including, for example, wired or wireless communication links, input devices (such as touch screen, keyboard, mouse) for user control or input, monitors for displaying information to the user, and/or storage device(s) such as memory, RAM, ROM, DVD, CD-ROM, analog or digital memory, flash drive, database, computer-readable media, floppy drives/disks, and/or hard drive/disks. All or parts of the system, processes, and/or data utilized in the system of the disclosure can be stored on or read from the storage device(s). The storage device(s) can have stored thereon machine executable instructions for performing the processes of the disclosure. The processing device can execute software that can be stored on the storage device. Unless indicated otherwise, the process is preferably implemented automatically by the processor substantially in real time without delay.
[0127] Turning to
[0128] Starting with preparation of the material, the material is retrieved from the storage 122, such as a silo (
[0129] As further shown in the system 150 of
[0130] The system is environmentally friendly and cost effective using the exact quantity of spray and not overdrying the product in the solar dryer so less degrade in the product.
Examples
Materials and Methods
[0131] Lignite was provided by the Mississippi Lignite Mining Company (Red Hills Mine, Ackerman, MS, USA). Raw lignite (RL) was washed thoroughly with deionized water to remove extraneous materials such as dirt, sand, and other impurities, followed by oven drying at 80 C. for 48 h (1 atm, air). The dried lignite was ground into fine particles using a high-speed multifunctional grinder (CGOLDENWALL, China, 2500 W, 36000/min, model no: HC150T2) and sieved to 150-300 m. A high SiO.sub.2 fraction was (19.9%) in this lignite's ash (total 25.0%). All chemicals used, including magnesium sulfate, calcium sulfate hemihydrate, potassium hydroxide, concentrated sulfuric acid, ammonium molybdate, and ascorbic acid, were analytical grade and purchased from Sigma Aldrich.
Preparation of Ca.sup.2+ and Mg.sup.2+ Loaded Lignite Adsorbent (CTL)
[0132] RL (100 g), washed and dried, was treated (impregnated) with a single solution of MgSO.sub.4 and CaSO.sub.4 formed by combining two solutions prepared separately. A 10% aqueous MgSO.sub.4 solution (10 g of MgSO.sub.4 [0.083 mol] dissolved in 100 mL of water, [1.992 g of Mg]) was prepared. Then a 10% aqueous solution of CaSO.sub.4.Math. H.sub.2O (10 g of CaSO.sub.4.Math. H.sub.2O [0.069 mol] dissolved in 100 mL of water, [2.76 g of Ca]) was made and added to the MgSO.sub.4 solution. Next, a 1.5 M aqueous KOH (350 mL, 29.4 g of KOH, 13.9% wt. of K) was added to the combined MgSO.sub.4 and CaSO.sub.4.Math.H.sub.2O solution to adjust the pH to 13.9. RL (100 g) was stirred in the Ca.sup.2+ Mg.sup.2+ and KOH containing solution for 1 hour and aged for 24 hours. Then, the resulting slurry was transferred into watch glasses. These slurries were then oven-dried (1 atm, 105 C., 4 hours) and vacuum oven-dried (0-4.9 atm, 60 C. for overnight). The dried material weighs 139.2 g. This was then pyrolyzed at 600 C. in a muffle furnace under nitrogen at a 20 C./min ramp rate to 600 C., followed by holding at 600 C. for 1 hour. This temperature was chosen according to Takaya et al., 2016. The resulting solid (wt. 89.0 g) was washed with DI water, oven-dried (1 atm, 80 C. overnight), giving a solid (53.9 g). This weight difference showed that substantial amounts (35.1 g) of soluble Ca.sup.2, Mg.sup.2, and K.sup.+ compounds were removed. This resulting CTL was crushed to particle sizes smaller than 0.3 mm. CTL was then sieved into three particle sizes (<150 m, 150 m-300 m, and >300 m) and stored in air-sealed containers for future characterization and adsorption experiments. An as-received raw lignite sample (100 g) was identically pyrolyzed at 600 C., without adding any Ca/Mg chemicals, generating thermally-treated lignite (TL) (59.5 g) to compare with CTL and RL, after a wt. loss of 40.5 g.
Characterization Techniques
[0133] Surface areas, DFT pore sizes, pore volumes, and micropore volumes of RL, TL, and CTL were determined. The surface areas were measured using N.sub.2 and CO2 physisorption using the BET method run on a Micromeritics Tristar II Plus surface analyzer. Scanning electron microscopy (SEM) was performed using a Carl Zeiss EVO50VP Variable Pressure Scanning Electron Microscope with an accelerating 15 kV voltage. A JEOL 2100 200 KV TEM with Oxford X-max 80 EDS detector was used to evaluate the CTL's inner morphology. Surface region (depth of 3.1 m) elemental distribution was determined by Energy-dispersive X-ray spectroscopy using a Bruker Quantax 200 X Flash EDX Spectrometer System (LN2-free high-speed 30 mm.sup.2 SDD Detector) under a magnification 150, employing an interaction diameter of 3.8 m. Surface chemistry was studied using X-ray photoelectron spectroscopy to elucidate elements present and their oxidation states to a maximum detection depth of 80 . XRD analysis was performed on RL, TL, and CTL to a penetration depth of 0.5 mm and a spot size of 1 cm.sup.2. An ECS 4010 elemental combustion system (Costect Analytical Technologies Inc.) was used to analyze the C, H, and N composition. The samples were oven-dried for 2 hours at 105 C. before assessing their moisture contents. The samples were heated in air in a muffle furnace at 750 C. for 4 hours in an uncovered porcelain dish to determine their ash contents. Organic oxygen percentage was calculated by (100[C+H+N+ash]). NaCl solutions, adjusted from pH 2-12 using 1 M HNO.sub.3 and 1 M NaOH, were used with a pH meter to determine the adsorbents' point of zero charges (PZC). Total Mg and Ca loadings of CTL were determined using AAS after complete acid digestion with 1:1 95% H.sup.2SO.sup.4/70% HNO.sup.3 (50 mL).
Adsorption Experiments
[0134] Unless otherwise specified, a 0.05 g adsorbent dose, 50 ppm phosphate concentration, and 25 mL solution volume were used in batch experiments without a pH adjustment (pH=5.5). This initial pH changed due to leaching of Ca.sup.2+/Mg.sup.2+ from the CTL, as presented in section 3.4.2. Batch experiments were conducted in a Thermo Forma Orbital Shaker (200 rpm, 250.5 C.) for 24 h to achieve equilibrium. The vials were removed after the shaking period, and the suspensions were filtered through Whatman 1001-110 Qualitative filter papers (11.0 cm diameter, pore size, 11 m). Three replicates of each experiment were performed. Solution pH was determined before and after adsorption. The residual phosphate concentrations in the filtrates were determined calorimetrically by following the reduction of the blue-colored molybdenum phosphate complex at 830 nm using a Shimadzu, UV-2550 double beam Spectrophotometer. The analysis was conducted according to the ascorbic acid method of Lozano-Calero.
[0135] Phosphate sorption versus pH was determined by varying the solution pH from 2.2 to 11.5 by dropwise addition of 1 M HCl or 1 M NaOH. Kinetic experiments employed samples containing 50 ppm phosphate concentrations, collected at preselected times (5 min. up to 24 h). Adsorption isotherm experiments were conducted using 25-1000 ppm phosphate solutions under the optimum adsorption pH (2.2) and practically important pH level (pH-7) at 25, 30, and 400.5 C. for 24 h.
Calcium and Magnesium Leaching from CTL
[0136] A control experiment was conducted to investigate Ca.sup.2+ and Mg.sup.2+ leaching into DI water at pH 2.2. Washed CTL (0.1 g) was added into 50 mL DI water (without phosphates) at pH 2.2. This suspension was stirred for 24 hours at 25 C. (200 rpm), filtered, and the filtrates were quantified using AAS for leached Ca and Mg amounts.
CTL Regeneration, Reuse and Desorption Kinetics
[0137] The regeneration tests for P-laden washed CTL and P-laden unwashed CTL were conducted using an aqueous NaOH stripper and performed according to Du et al., 2019 with a minor modification. CTL (1.5 g) was first equilibrated with 750 mL of 1000 ppm phosphate solution in a mechanical shaker (200 rpm, 25 C., 24 hours) at pH 7. After phosphate uptake, the suspension was filtered, and the P-loaded CTL was washed with DI water (50 mL) to remove traces of unadsorbed P and only H-bonded phosphate on the CTL surface. After oven-drying (1 atm, 2 hours, 105 C.), P-loaded CTL was desorbed using a 1 M NaOH (10 mL, 25 C.) stripping treatment while stirring in a single batch. The filtrates were analyzed for released phosphate concentrations using the same colorimetric technique as previously described. Four adsorption-desorption cycles were performed. Since NaOH was not a potent phosphate stripping agent, both washed CTL and unwashed CTL sorbents were subjected to acidic stripping (
[0138] A desorption kinetic study was conducted on P-laden washed CTL. Initially, phosphate was adsorbed onto CTL (0.6 g) from a solution (100 ppm, 300 mL) in a plastic bottle during vigorous shaking for 24 h (pH 7, 25 C., 200 rpm). This suspension was filtered; the P-loaded CTL was washed with DI water (150 mL) to remove unadsorbed P and then oven-dried (1 atm, 105 C.) overnight. A series of 100 mL DI water samples (pH=6.5, 7.0, and 7.5) were prepared, and P-loaded CTL (0.15 g) was added to each. Samples (1 mL aliquots) were removed on consecutive days, and leached phosphate concentrations were determined as described in section 2.3. The pH of the DI water was also measured each day.
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[0170] The description of the present embodiments of the invention has been presented for purposes of illustration but is not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. As such, while the present invention has been disclosed in connection with an embodiment thereof, it should be understood that other embodiments may fall within the spirit and scope of the invention.
[0171] All patents and publications cited herein are incorporated by reference in their entirety.