DOUBLE-CHANNEL HEMT DEVICE AND MANUFACTURING METHOD THEREOF
20250040173 ยท 2025-01-30
Assignee
Inventors
Cpc classification
H10D30/4755
ELECTRICITY
H10D30/475
ELECTRICITY
H10D64/513
ELECTRICITY
H10D30/015
ELECTRICITY
H10D64/256
ELECTRICITY
H10D62/824
ELECTRICITY
International classification
H10D30/47
ELECTRICITY
H10D30/01
ELECTRICITY
H10D62/10
ELECTRICITY
H10D62/824
ELECTRICITY
Abstract
An HEMT device, comprising: a semiconductor body including a heterojunction structure; a dielectric layer on the semiconductor body; a gate electrode; a drain electrode, facing a first side of the gate electrode; and a source electrode, facing a second side opposite to the first side of the gate electrode; an auxiliary channel layer, which extends over the heterojunction structure between the gate electrode and the drain electrode, in electrical contact with the drain electrode and at a distance from the gate electrode, and forming an additional conductive path for charge carriers that flow between the source electrode and the drain electrode.
Claims
1. A device, comprising: a semiconductor body including a channel layer and a barrier layer on the channel layer; an auxiliary channel on the barrier layer, the auxiliary channel being a heterostructure; an insulation layer on the barrier layer and the auxiliary channel; a source region on the channel layer and extending through the barrier layer and the insulation layer; a drain region on the channel layer and extending through the barrier layer and the insulation layer; and a gate region on the channel layer and extending through the barrier layer and the insulation layer, the gate region positioned between the source region and the drain region.
2. The device of claim 1 wherein the auxiliary channel includes a plurality of conductive layers.
3. The device of claim 1 wherein the auxiliary channel includes a first portion positioned between the source region and the gate region, and a second portion positioned between the drain region and the gate region.
4. The device of claim 3, further comprising: a gate dielectric layer, the gate region being spaced from the channel layer, the barrier layer, and the insulation layer by the gate dielectric layer.
5. The device of claim 4 wherein the first portion of the auxiliary channel contacts the gate dielectric layer, and the second portion of the auxiliary channel is spaced from the gate dielectric layer by a portion of the insulation layer.
6. The device of claim 1 wherein a portion of the gate region extends on the insulation layer.
7. The device of claim 6 wherein the portion of the gate region is spaced from the barrier layer by the insulation layer.
8. The device of claim 6 wherein the portion of the gate region is spaced from the auxiliary channel by the insulation layer.
9. The device of claim 1, further comprising: a passivation layer on the gate region and the insulation layer; and metal layer on the passivation layer.
10. The device of claim 9 wherein a portion of the metal layer is spaced from a portion of the auxiliary channel by the insulation layer and the passivation layer.
11. The device of claim 9 wherein the auxiliary channel includes a portion positioned between the drain region and the gate region, the metal layer is spaced from the barrier layer by the insulation layer and the passivation layer in a first direction, and the metal layer is offset from the portion of the auxiliary channel in a second direction transverse to the first direction.
12. A device, comprising: a semiconductor body including a first layer and a second layer on the first layer; an auxiliary channel on the second layer; an insulation layer on the second layer and the auxiliary channel; a source region extending through the second layer and the insulation layer; a drain region extending through the second layer and the insulation layer; and a gate region extending through the second layer and the insulation layer, the gate region positioned between the source region and the drain region, a portion of the gate region extending on the insulation layer.
13. The device of claim 12 wherein the auxiliary channel being a heterostructure.
14. The device of claim 12 wherein the portion of the gate region directly overlies a portion of the auxiliary channel.
15. The device of claim 12, further comprising: a passivation layer on the gate region; and metal layer on the passivation layer.
16. The device of claim 15 wherein a portion of the metal layer directly overlies a portion of the auxiliary channel.
17. The device of claim 15 wherein the auxiliary channel includes a portion positioned between the drain region and the gate region, the metal layer is spaced from the second layer by the insulation layer and the passivation layer in a first direction, and the metal layer is offset from the portion of the auxiliary channel in a second direction transverse to the first direction.
18. A device, comprising: a semiconductor body including a first layer and a second layer on the first layer; an auxiliary channel on the second layer; an insulation layer on the second layer and the auxiliary channel; a source region extending through the second layer and the insulation layer; a drain region extending through the second layer and the insulation layer; a gate region extending through the second layer and the insulation layer; and a gate dielectric layer, the gate region being spaced from the first layer, the second layer, and the insulation layer by the gate dielectric layer.
19. The device of claim 18 wherein the auxiliary channel includes a plurality of conductive layers.
20. The device of claim 18 wherein a portion of the gate region extends on the insulation layer.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0015] For a better understanding of the present disclosure, preferred embodiments thereof are now described, purely by way of non-limiting example and with reference to the attached drawings, wherein:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023]
[0024] The substrate 2, the buffer layer 3, the channel layer 4, the barrier layer 6, and the insulation layer 7 lie in respective planes parallel to the plane XY and are stacked on one another in the direction Z.
[0025] The channel layer 4 and the barrier layer 6 form a heterostructure 13. The substrate 2, the buffer layer 3, and the heterostructure 13 are defined, as a whole, by the term semiconductor body 15.
[0026] The gate region 8 is separated and insulated laterally (i.e., along X) from the source region 10 and drain region 12 by respective portions of the insulation layer 7. The gate region 8 is of a recessed type; i.e., it extends in depth through the insulation layer 7 and completely through the barrier layer 6, as far as the channel layer 4.
[0027] In other words, the gate region 8 is formed in a trench 9 etched through the insulation layer 7 and the barrier layer 6.
[0028] A gate dielectric layer 8a extends in the trench 9 facing the bottom and the side walls of the trench 9. The gate dielectric 8a may further extend, optionally, outside of the trench 9, i.e., on the insulation layer 7. A gate metallization 8b completes filling of the trench 9 and extends over the gate dielectric layer 8a. The gate dielectric layer 8a and the gate metallization 8b form the gate region 8 of the HEMT device 1A.
[0029] The gate region 8 has a first side 8 facing the drain region 12 and a second side 8 facing the source region 10. The first and second sides 8, 8 of the gate region 8 extend, at least in part, parallel to one another and to the plane XY.
[0030] According to one aspect of the present disclosure, an auxiliary channel 20 extends over a front side 6a of the barrier layer 6 between, and electrically coupled to, the source region 10 and the drain region 12. In particular, the auxiliary channel 20 extends between the first side 8 of the gate region 8 and the drain region 12, and between the second side 8 of the gate region 8 and the source region 10. However, the portion of auxiliary channel that extends between the gate region 8 and the source region 10 may be absent.
[0031] In even greater detail, the auxiliary channel 20 extends between, and in contact with, a portion of the source region 10 and a respective portion of the gate oxide 8a that defines the second side 8 of the gate region 8, and further in direct contact with the drain region 12. However, the auxiliary channel 20 is not in direct contact with the first side 8 of the gate region 8, but at a distance therefrom. Thus, the auxiliary channel 20 extends in the proximity of the first side 8 without ever being in direct contact therewith. The auxiliary channel 20 extends at a distance d.sub.1 (measured in the direction X) from the first side 8 of the gate region 8 chosen so that the electrical field is not excessively high on the first side 8. An electrical field is considered too high if it causes, or may cause, breakdown of the gate dielectric.
[0032] The present applicant has found that values of the distance d.sub.1 equal to, or greater than, 0.5 m are sufficient to satisfy the aforementioned conditions for the choice of d.sub.1.
[0033] According to one embodiment of the present disclosure, in the presence of a gate electrode or gate field plate 30, the auxiliary channel 20 extends laterally offset with respect to the metal layer that provides the field plate 30 by a maximum distance (measured along X) not greater than a value d.sub.2. The value of distance d.sub.2 is chosen so that there do not arise the problems, discussed with reference to the known art, of depletion of the two-dimensional electron gas (2DEG) and increase of the ON-state resistance as a result of the trapping phenomena. The exact choice of d.sub.2 may be made experimentally, by experimental tests on a test device.
[0034] The present applicant has found that values of the distance d.sub.2 equal to, or smaller than, 0.5 m are such as to overcome the drawbacks of the known art.
[0035] The auxiliary channel 20, according to one embodiment, is made of gallium nitride (GaN) with an N-type doping, in particular with a density of dopant species comprised between 1.Math.10.sup.18 cm.sup.3 and 1.Math.10.sup.19 cm.sup.3, in particular 1.Math.10.sup.18 cm.sup.3. In this case, the thickness of the auxiliary channel 20 is comprised between 5 nm and 100 nm, in particular 50 nm.
[0036] In an HEMT 1B according to an alternative embodiment, shown in detail in
[0037] With reference to the barrier layer 6, in both of the embodiments of
[0038] This conformation of the barrier layer 6 enables reduction of the barrier between the auxiliary channel 20 and the barrier layer 6.
[0039] During operation of the HEMT 1A, 1B, the charge carriers flow from the source region 10 to the drain region 12, following the conductive paths designated by P.sub.1 and P.sub.2 in
[0040] The choice, by the charge carriers, of the conductive path P.sub.1 or P.sub.2 is a function of the electrical resistance encountered in said path by the charge carriers.
[0041] In the case of undesired increase of the resistance R.sub.ON in the channel layer 4 (as a result of the known trapping phenomena) the conductive path P.sub.2 is privileged over the conductive path P.sub.1. In this way, during switching operating conditions of the HEMT 1A where, as a result of the traps in the channel layer 4, the resistance R.sub.ON increases, there always exists an alternative path for the current, i.e., the one offered by the auxiliary channel 20.
[0042] Operation of the HEMT device 1A is thus not inhibited by the traps in the channel layer 4.
[0043] The distance d.sub.1 between the first side 8 of the gate region 8 and the auxiliary channel 20 guarantees that, at the operating voltages considered (e.g., 400 and 600 V), the electrical field at the gate region 8 is not of an excessively high value such as to break the gate oxide 8a.
[0044] According to a further aspect of the present disclosure, illustrated in
[0045] Alternatively to the HEMTs 1A, 1B, 1C with a field-plate metal layer 30 of a gate-connected type, there may be present one or more field plates of the source-connected type, i.e., electrically coupled to the metallization of the source region 10, in HEMTs 1D, 1E as illustrated in
[0046] With reference to the HEMT 1D of
[0047] According to the HEMT 1E shown in
[0048] In this case, the maximum distance, measured in the direction X, between the edge that delimits the end of the field-plate metal layer 34 and the edge that defines the start of the auxiliary channel 20 is d.sub.3 and has a value chosen so that there is not created a 2DEG region excessively depleted from the traps present in the buffer.
[0049] The value of d.sub.3 is, in particular, equal to, or less than, 0.5 m.
[0050] When both the gate field plate 30 and the source field plate 34 are present, the auxiliary channel 20 extends so that it is in at least one of the two conditions mentioned above with reference to
[0051] Described in what follows, with reference to
[0052]
[0053] In particular, the wafer 50 is provided, comprising: the substrate 2, made, for example, of silicon (Si) or silicon carbide (SiC) or aluminum oxide (Al.sub.2O.sub.3), having a front side 2a and a rear side 2b opposite to one another in a direction Z; the buffer layer 3 on the front side 2a of the substrate 2, for example of aluminum gallium nitride (AlGaN) or of indium gallium nitride (InGaN); the channel layer 4, for example of gallium nitride (GaN), having its own underside 4a that extends adjacent to, and overlying, the buffer layer 3; and the barrier layer 6, which extends over the channel layer 4. The barrier layer 6 and the channel layer 4 form the heterostructure 13.
[0054] According to one or more embodiments of the present disclosure, formation of the barrier layer 6 envisages: formation of a first intermediate layer 6 on the channel layer by depositing AlGaN (e.g., via MOCVD or MBE) until a thickness is reached comprised between 5 nm and 20 nm, for example, 8 nm; and formation of a second intermediate layer 6 by depositing AlGaN and doped silicon with a doping level of 1.Math.10.sup.18 cm.sup.3 on the first intermediate layer 6, until a thickness comprised between 5 nm and 20 nm, for example 8 nm, is reached.
[0055] During deposition of the first intermediate layer 6, the concentration of aluminum is adjusted so that it is comprised between 10% and 40%; during deposition of the second intermediate layer 6, the concentration of aluminum is adjusted so that it is comprised between 50% and 30%.
[0056] Alternatively, the second intermediate layer 6 is formed so that it has a profile of concentration of aluminum decreasing in the direction Z moving away from the first intermediate layer 6 (e.g., 30% of aluminum at the interface with the first intermediate layer 6 and 5% of aluminum at the front side 6a).
[0057] Next, on the front side 6a of the barrier layer 6 an auxiliary channel layer 56 is formed, for example by depositing gallium nitride, GaN, with N-type doping (e.g., by MOCVD or MBE), according to the embodiment already described with reference to
[0058] Alternatively, according to the embodiment of
[0059] Then (
[0060] Then, once again with reference to
[0061] Next (
[0062] The etching step may stop at the underlying barrier layer 6 (to provide an HEMT of a normally-on type), or else it may proceed partially into the barrier layer 6 (the latter embodiment is shown in
[0063] The trench 9 is thus formed, which extends throughout the thickness of the passivation layer 52 and for an underlying portion of the barrier layer 6.
[0064] There is then formed, for example by deposition, the gate-dielectric layer 8a, made, for example, of a material chosen from among aluminum nitride (AlN), silicon nitride (SiN), aluminum oxide (Al.sub.2O.sub.3), and silicon oxide (SiO.sub.2). The gate-dielectric layer 8a has a thickness chosen between 1 and 50 nm, for example 20 nm.
[0065] Next (
[0066] The conductive layer 58 is then selectively removed by lithographic and etching steps in themselves known for eliminating it from the wafer 50 except for the portion thereof that extends in the trench 9, thus forming the gate metallization 8b. During the same step, using an appropriate mask for etching of the conductive layer 58, it is further possible to define, in a per se known manner, the gate field plate 30, described with reference to
[0067] The gate metallization 8b and the gate dielectric 8a form, as a whole, the recessed-gate region 8 of the HEMT device of
[0068] Then (
[0069] Removal of the selective portions of the passivation layer 52 leads to formation of the insulation layer 7 illustrated in
[0070] In particular, openings are formed on opposite sides (sides 8 and 8) of the gate region 8, and at a distance from the gate region 8, until the channel layer 4 is reached.
[0071] Next, a step of formation of ohmic contacts is carried out to provide the source and drain regions 10, 12, by depositing conductive material, in particular metal such as titanium (Ti) or aluminum (Al), or alloys or compounds thereof, by sputtering or evaporation, on the wafer 50. A next step of etching of the metal layer thus deposited is then carried out to remove said metal layer from the wafer 50 except for the metal portions that extend within source and drain openings to form therein the source region 10 and the drain region 12, respectively.
[0072] Next, a step of rapid thermal annealing (RTA), for example at a temperature comprised between approximately 500 and 900 C. for a time of from 20 s to 5 min, enables formation of electrode ohmic contacts of the source electrode 10 and drain electrode 12 with the underlying channel layer (having the two-dimensional gas 2DEG).
[0073] The HEMT device 1A shown in
[0074]
[0081] As may be noted, the presence of the auxiliary channel 20 (curves C.sub.1, C.sub.3, C.sub.5) determines a marked increase in the drain current as compared to an embodiment that does not envisage it (curves C.sub.2, C.sub.4, C.sub.6), in operating conditions comparable to one another.
[0082] Consequently, according to the present disclosure, the operating and functional characteristics of the HEMT device 1 are improved as compared to what is available according to the prior art.
[0083] An HEMT device provided according to the present disclosure shows high values of current irrespective of the operating conditions, and irrespective of the traps present in the channel layer (which does not require any specific optimization for reduction of the traps). The performance of the device is markedly improved.
[0084] Finally, it is clear that modifications and variations may be made to what is described and illustrated herein, without thereby departing from the scope of the present disclosure.
[0085] For example, according to further embodiments (not shown), the semiconductor body 5 may comprise just one or else more than one layers of GaN, or GaN alloys, appropriately doped or of an intrinsic type.
[0086] Further, according to one embodiment, the source region 10 and the drain region 12 extend in depth in the semiconductor body 5, completely through the barrier layer 6 and partially through the channel layer 4, and terminate within the channel layer 4.
[0087] Alternatively, the metallizations of the source and drain contacts may further be provided only partially recessed within the barrier layer 6, or else facing the front side 6a of the barrier layer 6.
[0088] The metallizations of the source, drain, and gate contacts may be made using any material designed for the purpose, such as, for example, formation of contacts of AlSiCu/Ti, Al/Ti, or W-plug, etc.
[0089] Further, according to one embodiment, the gate region 8 does not extend completely through the barrier layer 6, but terminates at the front side 6a of the barrier layer; in this case, the HEMT device is of a normally-on type.
[0090] The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.