Semiconductor device
09824955 ยท 2017-11-21
Assignee
Inventors
Cpc classification
H01L23/5222
ELECTRICITY
H01L23/4824
ELECTRICITY
H10D89/921
ELECTRICITY
H01L23/5226
ELECTRICITY
H01L2224/05548
ELECTRICITY
H01L23/485
ELECTRICITY
H10D89/931
ELECTRICITY
International classification
H01L23/48
ELECTRICITY
H01L23/485
ELECTRICITY
H01L27/02
ELECTRICITY
H01L23/482
ELECTRICITY
Abstract
An ESD protection device including a Si substrate with an ESD protection circuit formed at the surface of the substrate; pads formed on the Si substrate; a rewiring layer opposed to the surface of the Si substrate, which includes terminal electrodes electrically connected to the pads. The rewiring layer includes a SiN protection film formed on the surface of the Si substrate to cover parts of the pads except regions in contact with openings (contact holes) formed in a resin layer, and the resin layer that is lower in dielectric constant than the SiN protection film, and formed between the SiN protection film and the terminal electrodes. Thus, provided is a semiconductor device which can reduce the generation of parasitic capacitance, and eliminates variation in parasitic capacitance generated.
Claims
1. A semiconductor device comprising: a semiconductor substrate with a functional element formed thereon; a metallic film disposed on a surface of the semiconductor substrate and electrically coupled to the functional element; and a rewiring layer including: a wiring electrode opposed to the surface of the semiconductor substrate, a contact hole that electrically couples the metallic film and at least part of the wiring electrode, a protection film layer disposed on the surface of the semiconductor substrate to cover a portion of the metallic film in a region other than a region where the metallic film is in contact with the contact hole and the surface of the semiconductor substrate, and a resin layer having a lower dielectric constant than the protection film layer and disposed between the protection film layer and the wiring electrode to cover the protection film layer, wherein the protection film layer has a cross-sectional shape that increases in thickness as the protection film layer extends away from the contact hole along the surface of the semiconductor substrate in an area in which the protection film layer opposes the wiring electrode, wherein the resin layer has a cross-sectional shape that decreases in thickness as the protection film layer increases in thickness when the protection film layer extends away from the contact hole, and wherein the wiring electrode has a shape that decreases in width in a direction of the wiring electrode extending away from a region where the wiring electrode contacts the contact hole along the surface of the semiconductor substrate in plan view.
2. The semiconductor device according to claim 1, wherein the protection film layer has a higher permittivity than the resin layer.
3. The semiconductor device according to claim 1, wherein the wiring electrode comprises a pair of electrodes formed by Cu/TI and Au/Ni.
4. The semiconductor device according to claim 1, wherein the wiring electrode comprises an L-shape with an end extending over the contact hole.
5. The semiconductor device according to claim 1, wherein the rewiring layer further includes at least one additional resin layer with at least one additional contact hole and at least one intermediate electrode disposed therein an electrically connected to the wiring electrode.
6. The semiconductor device according to claim 2, wherein the protection film layer has a relative permittivity of 7 to 8.
7. The semiconductor device according to claim 6, wherein the resin has a relative permittivity of 2 to 6.
8. The semiconductor device according to claim 5, wherein the at least one additional contact hole does not overlap the contact hole in a planar view of the semiconductor device.
9. The semiconductor device according to claim 5, wherein the at least one intermediate electrode comprises a shape that decreases in width with increasing distance from the metallic film in a planar view of the semiconductor device.
10. An ESD protection device comprising: a semiconductor substrate including a plurality of diodes for ESD protection disposed thereon; a first electrode connected to a first end of one of the plurality of diodes that is disposed on the surface of the semiconductor substrate; a second electrode disposed on the surface of the semiconductor substrate and connected to a second end of the one of the plurality of diodes; and a rewiring layer including: a wiring electrode opposed to the surface of the semiconductor substrate, a contact hole that electrically couples the first electrode and at least part of the wiring electrode, a protection film layer disposed on the surface of the semiconductor substrate to cover a portion of the first electrode in a region other than a region where the first electrode is in contact with the contact hole and the surface of the semiconductor substrate, and a resin layer having a lower dielectric constant than the protection film layer and disposed between the protection film layer and the wiring electrode to cover the protection film layer, wherein the wiring electrode overlaps both the first electrode and the second electrode, wherein the protection film layer has a cross-sectional shape that increases in thickness as the protection film layer extends away from the contact hole along the surface of the semiconductor substrate in an area in which the protection film layer opposes the wiring electrode, wherein the resin layer has a cross-sectional shape that decreases in thickness as the protection film layer increases in thickness when the protection film layer extends away from the contact hole, and wherein the wiring electrode has a shape that decreases in width in a direction of the wiring electrode extending away from a region where the wiring electrode contacts the contact hole along the surface of the semiconductor substrate in plan view.
11. The semiconductor device according to claim 10, wherein the protection film layer has a higher permittivity than the resin layer.
12. The semiconductor device according to claim 10, wherein the wiring electrode comprises a pair of electrodes formed by Cu/TI and Au/Ni.
13. The semiconductor device according to claim 10, wherein the wiring electrode comprises an L-shape with an end extending over the contact hole.
14. The semiconductor device according to claim 10, wherein the rewiring layer further includes at least one additional resin layer with at least one additional contact hole and at least one intermediate electrode disposed therein an electrically connected to the wiring electrode.
15. The semiconductor device according to claim 11, wherein the protection film layer has a relative permittivity of 7 to 8.
16. The semiconductor device according to claim 15, wherein the resin has a relative permittivity of 2 to 6.
17. The semiconductor device according to claim 14, wherein the at least one additional contact hole does not overlap the contact hole in a planar view of the semiconductor device.
18. The semiconductor device according to claim 14, wherein the at least one intermediate electrode comprises a shape that decreases in width with increasing distance from the metallic film in a planar view of the semiconductor device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(21) Hereinafter, the semiconductor device according to the present invention will be described with reference to ESD protection devices as examples.
Embodiment 1
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(24) The Si substrate 10 has, on a surface thereof, element forming regions 11, 12, and 13 provided. Specifically, a p-epitaxial layer is formed in a p+ type substrate, n wells and p wells are sequentially formed in the p-epitaxial layer, and the wells and a p-diffusion layer or an n-diffusion layer form diodes and zener diodes in the Si substrate 10. In the present embodiment, formed are respective diodes D1, D2, D3, D4 that each have three diodes aligned in the forward direction and connected in parallel, and a zener diodes Dz, as shown in
(25) The diodes D1, D2 are aligned in the forward direction and connected in series, whereas the diodes D3, D4 are aligned in the forward direction and connected in series. In addition, the diodes D1, D2 and the diodes D3, D4 are each aligned in the forward direction, and connected in parallel with the zener diode Dz. Furthermore, the zener diode Dz is formed between the forming regions of the diodes D1, D4, and between the forming regions of the diodes D2, D3.
(26) The Si substrate 10 has Al pads (hereinafter, referred to as pads) P1, P2 formed. The pad P1 is formed in a position extended from the connection point between the diodes D1, D2, whereas the pad P2 is formed in a position extended from the connection point between the diodes D3, D4. The pads P1, P2 refers to input/output terminals for the ESD protection circuits 10A, and correspond to metallic films according to the present invention.
(27) Returning to
(28) Furthermore, the rewiring layer 20 includes a resin layer 22 formed on the Si substrate 10. This resin layer 22 has openings (contact holes) 22A, 22B (see
(29) In addition, the SiN protection film 21 is formed by sputtering, thus in the case of forming openings, small in thickness around the openings, and closer to a smooth state with increasing distance from the openings (contact holes) in a planar direction. More specifically, the SiN protection film 21 is small in thickness around the pads P1, P2 (around the contact holes), and thicker with increasing distance from the pads P1, P2 (contact holes) in a planar direction. Further, the resin layer 22 formed so as to cover the SiN protection film 21 is thick around the pads P1, P2 (around the contact holes), and thinner with increasing distance from the pads P1, P2 (contact holes) in a planar direction.
(30) The rewiring layer 20 includes Cu/Ti electrodes 23A, 23B and Au/Ni electrodes 24A, 24B. The Cu/Ti electrodes 23A, 23B and Au/Ni electrodes 24A, 24B are deposited by sputtering, and formed on the surface of the resin layer 22, and in the openings 22A, 22B. Among the Cu/Ti electrodes 23A, 23B and the Au/Ni electrodes 24A, 24B, the parts formed in the openings 22A, 22B have electrical connection to the pads P1, P2. Hereinafter, the Cu/Ti electrode 23A and the Au/Ni electrode 24A, as well as the Cu/Ti electrode 23B and the Au/Ni electrode 24B are respectively referred to as terminal electrodes 25A, 25B. The terminal electrodes 25A, 25B are input/output electrodes of the ESD protection device 1.
(31) The rewiring layer 20 includes a resin layer 26 further formed on the resin layer 22. The resin layer 26 is, for example, a layer of low-dielectric-constant epoxy resin. Parts of the resin layer 26, which are opposed to parts of the terminal electrodes 25A, 25B treated as input/output terminals of the ESD protection device 1, have rectangular openings 26A, 26B formed.
(32) Thus, in the ESD protection device 1, parasitic capacitance is generated between the Si substrate 10 (or the ESD protection circuit 10A) and the terminal electrodes 25A, 25B. However, the parasitic capacitance generated can be suppressed, because the low-dielectric-constant resin layer 22 is formed between the Si substrate 10 and the terminal electrodes 25A, 25B. Furthermore, variation in distance can be eliminated between the Si substrate 10 and the terminal electrodes 25A, 25B, because the SiN protection film 21 with asperity appearing on the surface thereof is subjected to leveling with the resin layer 22. For this reason, variation in parasitic capacitance generated can be suppressed. As a result, the shift in impedance can be reduced for a high-frequency circuit provided with the ESD protection device 1, and loss of signal can be reduced for the high-frequency circuit.
(33) It is to be noted that while an example of forming the zener diode Dz and the like in the Si substrate 10 to constitute the ESD protection circuit 10A has been provided in the present embodiment, for example, a variable-capacitance element and the like may be formed in the Si substrate 10 to constitute a circuit with the use of the element.
(34) An example of the structure of the Si substrate 10 will be described below in the formation of an ESD protection circuit in the Si substrate 10. The structure shown in
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(36) In this first structure example, the Si substrate 10 is a p+ type substrate, and the p+ type substrate has element separation films 110 formed by a STI (Shallow Trench Isolation) method. The diodes D1 to D4 and the zener diode Dz are formed in the respective regions formed by the element separation film 110. Specifically, an n-epitaxial layer is formed and n+ diffusion layers form the diodes D2, D4 in the thickness direction of the Si substrate 10. In addition, a p well is formed, and an n+ diffusion layer forms the zener diode Dz in the thickness direction of the Si substrate 10. Furthermore, n wells are formed in the n-epitaxial layers, and p+ diffusion layers and n+ diffusion layers form the diodes D1, D3 at the surface of the Si substrate 10.
(37) On the surface of the Si substrate 10, a SiO.sub.2 film 111 is formed, and the pad P1 is formed to bridge the regions with the diodes D1, D2 formed, whereas the pad P2 is formed so as to bridge the regions with the diodes D3, D4 formed. Furthermore, an Al electrode 10B is formed on the diodes D1, D3, and the surface of the Si substrate 10, except the regions with the pads P1, P2 formed. The Al electrode 10B is formed so as to bridge the regions with the diodes D1, D3 and the zener diode Dz.
(38) The thus formed ESD protection circuit is equivalent to that in
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(40) Furthermore, the rewiring layer 20 includes terminal electrodes 25A, 25B formed on the surface of the resin layer 22 and the openings 22A, 22B. The terminal electrodes 25A, 25B include Cu/Ti electrodes and Au/Ni electrodes as described with
(41) It is to be noted that the terminal electrodes 25A, 25B may be shaped as shown in
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(43) The thus formed ESD protection circuit is equivalent to that in
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(45) Furthermore, the rewiring layer 20 includes terminal electrodes 25A, 25B formed on the surface of the resin layer 22 and the openings 22A, 22B. The terminal electrodes 25A, 25B include Cu/Ti electrodes and Au/Ni electrodes as described with
(46) In the first structure example and second structure example, the diodes and the zener diodes are formed in the thickness direction of the Si substrate 10, and the ESL component can be thus reduced as compared with the case of the diodes formed at the surface of the Si substrate 10.
(47) Connection examples and a principle for operation will be described below with the ESD protection device 1 according to the present embodiment.
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(50) The I/O port 100 is, for example, a port to which an antenna is connected. The ESD protection device 1 according to the present embodiment is bidirectional, and any of the first input/output terminal and second input/output terminal may serve as an input terminal. For example, when the first input/output terminal is treated as an input terminal, the first input/output terminal is connected to the signal line, whereas the second input/output terminal is connected to the GND.
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(55) It is to be noted that capacitance is generated between the Al electrode 10B and the terminal electrodes 25A, 25B in the ESD protection device which has the first structure example shown in
(56) A process for manufacturing the ESD protection device will be described below.
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(58) The ESD protection device 1 is manufactured in accordance with the following process.
(59) (A) First, on the Si substrate 10 with the ESD protection circuit 10A formed therein, the pads P1, P2 electrically connected to the ESD protection circuit 10A are formed by photolithography. Further, the SiN protection film 21 is made by sputtering onto the substrate surface, and openings 21A, 21B are formed by etching.
(60) It is to be noted that the reduced areas of the pads P1, P2 can reduce the parasitic capacitance formed between the pads and the opposed substrate (ESD protection circuit 10A). The shift of the impedance can be suppressed by reducing the parasitic capacitance, and as a result, the loss in the signal line can be reduced.
(61) (B) Next, the Si substrate 10 is subjected to spin coating with an epoxy solder resist to form the resin layer 22, and the openings 22A, 22B are formed. The formation of the resin layer 22 can achieve leveling of the surfaces on which the terminal electrodes 25A, 25B are formed.
(62) (C) On the surface of the resin layer 22, a Cu/Ti electrode 23 is deposited by sputtering to be approximately 1.0 m/0.1 m in thickness, and thereafter, the Au/Ni electrodes 24A, 24B are deposited by sputtering to be approximately 0.1 m/5.0 m in thickness. It is to be noted that the Au/Ni electrodes 24A, 24B are only partially formed by masking.
(63) (D) Subsequently, the Cu/Ti electrode 23 is subjected to wet etching to form the Cu/Ti electrodes 23A, 23B. Thus, the terminal electrodes 25A, 25B are formed.
(64) (E) Thereafter, the surface of the resin layer 22 is subjected to spin coating with an epoxy solder resist to form the resin layer 26, and the openings 26A, 26B are formed.
Embodiment 2
(65) An ESD protection device according to Embodiment 2 will be described below only in terms of the difference from Embodiment 1.
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(67) The ESD protection device 2 has a rewiring layer 30 formed on the Si substrate 10.
(68) The Si substrate 10, the ESD protection circuit 10A formed in the Si substrate 10, and the pads P1, P2 are equivalent to those in Embodiment 1.
(69) On the Si substrate 10, a SiN protection film 21 is formed. The rewiring layer 30 includes a resin layer 22 for leveling asperity of the SiN protection film 21. As in Embodiment 1, the SiN protection film 21 is small in thickness around contact holes (openings 22A, 22B), and thicker with increasing distance from the contact holes in a planar direction. Further, the resin layer 22 formed so as to cover the SiN protection film 21 is thick around the contact holes, and thinner with increasing distance from the contact holes in a planar direction.
(70) Intermediate wiring electrodes 27A, 27B electrically connected to the pads P1, P2 are formed in the openings formed in the SiN protection film 21 and the resin layer 22, and on the surface of the resin layer 22. The intermediate wiring electrodes 27A, 27B are Ti/Cu/Ti electrodes. The intermediate wiring electrodes 27A, 27B are shaped to be smaller in width with increasing distance from parts overlapped with the pads P1, P2 in a planar direction in planar view in
(71) The rewiring layer 30 includes a resin layer 28 and terminal electrodes 29A, 29B further formed on the resin layer 22. This resin layer 28 also has, as in the resin layer 22, openings 28A, 28B formed at sites corresponding to ends of the intermediate wiring electrodes 27A, 27B, which are smaller in width (hereinafter, referred to as small width parts). The terminal electrodes 29A, 29B are deposited by sputtering Cu/Ti electrodes and Au/Ni electrodes, and formed on the surface of the resin layer 28 and in the openings (via holes) 28A, 28B of the resin layer 28. Parts of the terminal electrodes 29A, 29B, which are formed in the openings 28A, 28B, have electrical connection to the small width parts of the intermediate wiring electrodes 27A, 27B. The terminal electrodes 29A, 29B are input/output electrodes of the ESD protection device 2.
(72) Moreover, the rewiring layer 30 includes a resin layer 31 further formed on the resin layer 28. The resin layer 31 is a layer of low-dielectric-constant epoxy resin. Parts of the resin layer 31, which are opposed to parts of the terminal electrodes 29A, 29B, have rectangular openings 31A, 31B, 31C, and 31D formed. These resin layers 28, 31 are formed from and by the same material and production method as the resin layers 22, 26.
(73) It is to be noted that the openings 31A, 31B, 31C, and 31D are preferably formed to be kept away from the positions of the via holes in the resin layer 28. Parts of the terminal electrodes 29A, 29B in the via holes may have depressions (omitted in
(74) Thus, in the ESD protection device 2, as in Embodiment 1, parasitic capacitance can be reduced which is generated between the Si substrate 10 (or ESD protection circuit 10A) and the intermediate wiring electrodes 27A, 27B, and variation in parasitic capacitance generated can be reduced. Moreover, due to the interposition of the low-dielectric-constant resin layer 22 therebetween, even parasitic capacitance can be suppressed which is generated between the Si substrate 10 and the terminal electrodes 29A, 29B.
(75) In addition, the intermediate wiring electrodes 27A, 27B according to the present embodiment are shaped to be smaller in width with increasing distance from the parts overlapped with the pads P1, P2 in planar view. Therefore, as compared with the case of being constant in width, for example, rectangular, the opposed areas are reduced between the Si substrate 10 and the intermediate wiring electrodes 27A, 27B, and the parasitic capacitance is also reduced. For this reason, the low-dielectric-constant resin layer 22 is reduced in thickness with increasing distance from the contact holes (openings 22A, 22B) in a planar direction, while reducing the opposed areas between the Si substrate 10 and the intermediate wiring electrodes 27A, 27B can suppress an increase in parasitic capacitance.
(76) It is to be noted that the shapes of the intermediate wiring electrodes 27A, 27B for reducing the areas opposed to the Si substrate 10 is not limited to the shapes in
(77) The ESD protection device 2 according to Embodiment 2 has the same principle for operation and manufacturing process as in Embodiment 1, and descriptions of the principle and process will be thus omitted.
(78) Various modification examples of the ESD protection device 2 according to Embodiment 2 will be sequentially described below.
(79) The specific configurations are identical to the configuration shown in
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(82) Furthermore, the rewiring layer 40 includes a resin layer 32 formed on the resin layer 28. This resin layer 32 has openings 32A, 32B formed, and terminal electrodes 29E, 29F are formed in the openings 32A, 32B and on the surface of the resin layer 32. The terminal electrodes 29E, 29F have electrical connection to the intermediate wiring electrodes 27G, 27H. Furthermore, a resin layer 34 with openings 34A, 34B formed therein is further formed on the resin layer 32. The openings 34A, 34B are formed in positions opposed to parts of the terminal electrodes 29E, 29F.
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(84) The resin layer 28 formed on the resin layer 22 has four openings 28C, 28D, 28E, 28F formed. A terminal electrode 29G is formed in the openings 28C, 28E and on the surface of the resin layer 28, whereas a terminal electrode 29H is formed in the openings 28D, 28F and on the surface of the resin layer 28. Parts of the terminal electrodes 29G, 29H, which are formed in the openings 28C, 28D, 28E, 28F, have electrical connection to the intermediate wiring electrodes 35A, 35B.
(85) The ESD protection devices in
(86) It is to be noted that the intermediate wiring electrodes 27E, 27F, 27G, 27H, 35A, 35B are formed by sputtering as Ti/Cu/Ti electrodes in
(87) Furthermore, while the ESD protection devices including the zener diodes are described in the embodiments described above, the ESD protection devices are not limited to the embodiments, but may include, for example, a PNP-type semiconductor or an NPN-type semiconductor.
DESCRIPTION OF REFERENCE SYMBOLS
(88) 1,2 ESD protection device (semiconductor device) 10 Si substrate (semiconductor substrate) 10A ESD protection circuit 11,12,13 element forming region 20,30,40,50 rewiring layer 21 SiN protection film 22,26,28,31,32,34 resin layer 22A, 22B opening 23A, 23B Cu/Ti electrode 24A, 24B Au/Ni electrode 25A, 25B terminal electrode 26A, 26B opening 27A, 27B, 27C, 27D, 27E, 27F, 27G, 27H intermediate wiring electrode 28A, 28B, 28C, 28D, 28E, 28F opening 29A, 29B, 29C, 29D, 29E, 29F, 29G, 29H terminal electrode 31A, 31B, 31C, 31D, 31E, 31F opening 32A, 32B opening 34A, 34B opening 35A, 35B intermediate wiring electrode D1, D2, D3, D4 diode (functional element) Dz zener diode (functional element) P1 port (metallic film) P2 port (metallic film)