False collectors and guard rings for semiconductor devices
12218190 ยท 2025-02-04
Assignee
Inventors
Cpc classification
H01L21/76232
ELECTRICITY
H01L21/76202
ELECTRICITY
H10D62/107
ELECTRICITY
International classification
H10D62/10
ELECTRICITY
Abstract
A method of manufacturing an integrated circuit includes forming first and second false collector regions of a first conductivity type adjacent to a surface of an epitaxial layer of semiconductor material. The first false collector region is located laterally on a first side of a base region. The base region is formed within the epitaxial layer and has a second conductivity type. The second false collector region is located laterally on a second side of the base region. The second side is opposite the first side of the base region. The base region is a base of a parasitic bipolar junction in an isolation region of an active semiconductor device.
Claims
1. A method of manufacturing an integrated circuit, the method comprising: forming first and second false collector regions of a first conductivity type adjacent to a surface of an epitaxial layer of semiconductor material, the first false collector region being located laterally on a first side of a base region, the base region formed within the epitaxial layer and having a second conductivity type, the second false collector region being located laterally on a second side of the base region, the second side being opposite the first side of the base region, and the base region being a base of a parasitic bipolar junction in an isolation region of a semiconductor device.
2. The method of claim 1, further comprising: forming first and second guard regions of the second conductivity type adjacent to the surface of the epitaxial layer, wherein: the first guard region is located laterally from the first false collector region so the first false collector region is located between the first guard region and the base region; and the second guard region is located laterally from the second false collector region so the second false collector region is located between the second guard region and the base region.
3. The method of claim 1, wherein the first conductivity type is n-type, and the second conductivity type is p-type.
4. The method of claim 3, wherein the first conductivity type comprises arsenic or phosphorus dopant, and the second conductivity type comprises boron dopant.
5. The method of claim 4, wherein the first and second false collector regions have a dopant concentration of between about 110.sup.19 ions/cm.sup.3 and about 110.sup.20 ions/cm.sup.3.
6. The method of claim 1, wherein the epitaxial layer is of the second conductivity type.
7. The method of claim 1, wherein prior to forming the epitaxial layer, the method further comprises: forming a deep trench isolation sidewall and doping the deep trench isolation sidewall to be the first conductivity type so the deep trench isolation sidewall forms an emitter of the parasitic bipolar junction.
8. The method of claim 7, further forming a collector region of the first conductivity type adjacent to the surface of the epitaxial layer, the collector region being a collector of the parasitic bipolar junction.
9. The method of claim 1, further comprising: forming first and second field oxide regions in the epitaxial layer, wherein: the first field oxide region is located between the first false collector region and a collector region of the parasitic bipolar junction; and the second field oxide region is located between the second false collector region and an emitter region of the parasitic bipolar junction.
10. The method of claim 1, further comprising: implanting dopant of the second conductivity type into the epitaxial layer to form a buried layer; and connecting the buried layer to the base region.
11. The method of claim 1, wherein the isolation region at least partially surrounds the semiconductor device.
12. The method of claim 1, wherein the semiconductor device includes a lateral-diffused metal-oxide-semiconductor (LDMOS) transistor, a diode, or a bipolar transistor.
13. A method of fabricating an integrated circuit, comprising: implanting dopant of a first conductivity type into a semiconductor substrate to form a first buried layer; forming an epitaxial layer of a second conductivity type on the semiconductor substrate over the first buried layer, the second conductivity type being opposite the first conductivity type; forming a deep trench isolation sidewall of the first conductivity type over the semiconductor substrate; forming an oxide layer over the epitaxial layer; implanting dopant of the second conductivity type into the epitaxial layer to form a second buried layer; implanting dopant of the second conductivity type into the epitaxial layer above the second buried layer to form a deep region that is adjacent to the second buried layer and between the oxide layer and the second buried layer; implanting dopant of the first conductivity type into the epitaxial layer above the second buried layer to form a collector region, the collector region located laterally from the deep region and extending from a surface of the epitaxial layer to terminate at a location spaced from the second buried layer; implanting dopant of the second conductivity type into the epitaxial layer above the second buried layer to form first, second, and third shallow well regions, the third shallow well region located laterally between the first and second shallow well regions, the third shallow well region formed over the deep region; implanting dopant of the first conductivity type into the epitaxial layer to form first and second false collector regions adjacent to the surface of the epitaxial layer, the first false collector region being located laterally between the first shallow well region and the third shallow well region, and the second false collector region being located laterally between the third shallow well region and the second shallow well region; and implanting dopant of the second conductivity type into the epitaxial layer to form a base region extending between the third shallow well region and the surface of the epitaxial layer, the base region forming a base of a bipolar junction of a lateral isolation region, the collector region forming a collector of the bipolar junction, and the deep trench isolation sidewall forming an emitter of the bipolar junction.
14. The method of claim 13, wherein the first and second false collector regions are doped with arsenic or phosphorus.
15. The method of claim 14, wherein the dopant of the first conductivity type in the first and second false collector regions has a concentration of between about 110.sup.19 ions/cm.sup.3 and about 110.sup.20 ions/cm.sup.3.
16. The method of claim 13, wherein the first and second shallow well regions are doped with boron.
17. The method of claim 16, wherein the dopant of the second conductivity type in the first and second shallow well regions has a concentration of between about 110.sup.16 ions/cm.sup.3 and about 110.sup.18 ions/cm.sup.3.
18. A method, comprising: forming a trench isolation sidewall of a first conductivity type in a semiconductor layer of a second conductivity type, wherein the trench isolation sidewall forms an emitter of a bipolar junction of an isolation region; implanting dopant of the first conductivity type into the semiconductor layer to form a collector region located laterally away from the trench isolation sidewall, wherein the collector region forms a collector of the bipolar junction; implanting dopant of the first conductivity type into the semiconductor layer to form first and second false collector regions, the first and second false collector regions being separated from each other and located laterally between the collector region and the trench isolation sidewall, wherein the first false collector region is located laterally closer to the collector region than the second false collector region; and implanting dopant of the second conductivity type into the semiconductor layer to form a base region that forms a base of the bipolar junction, wherein the base region is located between the first and second false collector regions.
19. The method of claim 18, further comprising: implanting dopant of the second conductivity type into the semiconductor layer to form first and second guard ring regions, wherein: the first guard ring region is located between the collector region and the first false collector region; and the second guard ring region is located between the second false collector region and the trench isolation sidewall.
20. The method of claim 18, further comprising: forming first and second field oxide regions in the semiconductor layer, wherein: the first field oxide region is located between the collector region and the first false collector region; and the second field oxide region is located between the second false collector region and the trench isolation sidewall.
21. The method of claim 18, further comprising: implanting dopant of the second conductivity type into the semiconductor layer to form a buried layer; and connecting the buried layer to the base region.
22. The method of claim 18, wherein the isolation region at least partially surrounds a semiconductor device.
23. The method of claim 22, wherein the semiconductor device includes a lateral-diffused metal-oxide-semiconductor (LDMOS) transistor, a diode, or a bipolar transistor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) An active semiconductor device (e.g., a diode, an NPN bipolar junction transistor (BJT), or an n-channel LDMOS (NLDMOS) field-effect transistor (FET)) can fabricated on a wafer and can be surrounded, in a top-down view of the wafer, by a lateral isolation region that spatially and electrically separates the active semiconductor device from one or more other active semiconductor devices fabricated on the wafer. The lateral isolation region can, for example, be formed by various implants within an epitaxial layer on a substrate, such as a p-type epitaxial (p-epi) layer in the case where the lateral isolation region surrounds an NLDMOS transistor. These lateral isolation region implants can form sub-regions of the lateral isolation region that can have the appearance of concentric rings around the active semiconductor device in the top-down view. The concentric rings of the lateral isolation subregions can be circular or have other shapes (e.g., elliptical, rectangular or the like).
(10) The lateral isolation region of the active semiconductor device can itself act as a parasitic bipolar junction having a collector, a base, and an emitter laterally spaced at respective locations from a side of the active semiconductor device. In an example, the laterally medial base is located between the collector and the emitter, and the laterally proximal collector is located nearest to the active semiconductor device. Thus, in this example, the laterally distal emitter is spaced laterally from the active semiconductor device further than the base, and the base is spaced laterally from the active semiconductor device further than the collector. For example, if the sub-regions of the lateral isolation region form a p-type region between two n-type regions, a parasitic NPN bipolar junction is formed by the p-type region between the two n-type regions. Such a lateral NPN isolation region can include, for example, an n-type drift (NDRIFT) region and deep n-type diffusion (DEEPN diffusion) region. A region referred to as a deep region is a region that is deeper than a region referred to as a shallow region. The deep n-type diffusion region may be part of a DEEPN ring, on either side of a p-type doped region of the p-epi. Such a lateral NPN isolation region can have a much larger common emitter mode current gain H.sub.fe than an NPN bipolar junction formed by vertical isolation features, such as may include the NDRIFT region, a p-type buried layer (PBL) (e.g., a p-type reduced surface field (PRESURF) region) in the p-epi, and an n-type buried layer (NBL) beneath the PBL. The open-base collector-emitter breakdown voltage BV.sub.CEO of the lateral NPN isolation region (its bipolar breakdown voltage) can be much smaller than its open-emitter collector-base breakdown voltage BV.sub.CBO (its junction breakdown voltage). In the case of high impedance (open) connection to the base of this lateral parasitic NPN, the open-base collector-emitter breakdown voltage BV.sub.CEO, not the open-emitter collector-base breakdown voltage BV.sub.CBO, defines the maximum isolation voltage.
(11) If an electrical contact coupled to the base of the parasitic bipolar junction (e.g., the p-type doped ring between two n-type rings, in the parasitic NPN example) is grounded or is otherwise coupled to a circuit that can remove collector-base leakage, the voltage rating of a lateral isolation region is limited by the shorted-base collector-emitter breakdown voltage BV.sub.CES (the junction pinch-through voltage) of parasitic bipolar junction. If, however, this base contact of the parasitic bipolar junction is coupled to a voltage source, or to ground, through a high-impedance circuit (e.g., a large resistor or resistive network, or a large inductor or inductive network during transient conditions), or is left floating (unconnected), then, due to bipolar action, breakdown happens at the much lower open-base collector-emitter breakdown voltage BV.sub.CEO. For example, the open-base collector-emitter breakdown voltage BV.sub.CEO is about equal to BV.sub.CES/{H.sub.fe}{circumflex over ()}(0.2-0.3), where 0.2-0.3 represents an approximate range of possible values of the exponent. In some applications, reduction of the common emitter mode current gain H.sub.fe using higher-concentration doping, for example, by adding a deep, high-concentration p-type layer to the isolation region in the case of an NPN parasitic junction, is not possible or not desirable.
(12) Common emitter mode current gain H.sub.fe can be reduced by surrounding the base contact of the parasitic bipolar junction with false collector regions of a conductivity type opposite that of the base, and that are shorted to the base. Thus, in an NPN parasitic junction, in which the parasitic bipolar junction base is a p-type region, these false collector regions can be n-type, and can be shorted to the p-type region of the parasitic bipolar junction base. For example, the false collector regions can include a first false collector ring that is laterally more distant from an active semiconductor device than a collector region (e.g., an NDRIFT region in an NPN isolation example) and laterally closer to the active semiconductor device than a base region (e.g., a p-type source/drain (PSD) region in the NPN isolation example). The false collector regions can also include a second false collector ring that is laterally more distant from the active semiconductor device than the base region (e.g., the PSD region) and laterally nearer to the active semiconductor device than an emitter region (e.g., a DEEPN region in the NPN isolation example). The false collectors can collect a significant portion of injected carriers (e.g., electrons) that otherwise would reach the lateral isolation collector (e.g., the NDRIFT region) from the lateral isolation base.
(13) Guard rings of the same conductivity type as the base of the lateral isolation region (e.g., p-type in the NPN isolation example) can be provided as shallow regions between the false collectors and the collector and emitter regions of the lateral isolation region to prevent surface leakage (punch-through). For example, the guard rings can include a first guard ring between the lateral isolation collector and the first false collector, and a second guard ring between the second false collector and the lateral isolation emitter. A region referred to as a shallow region is a region that is shallower than a region referred to as a deep region.
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(15) A first buried layer can be formed in a wafer substrate, at 102, by, for example, implanting and driving into (diffusing into) the wafer substrate a dopant of a first conductivity type. Examples of this buried layer are illustrated as n-type buried layer (NBL) 336 in
(16) An epitaxial layer of the second conductivity type (e.g., a p-type semiconductor layer p-epi) can be formed, at 104, on the semiconductor substrate over the first buried layer.
(17) A deep trench isolation (DTI) process can be performed, at 106, to form sidewalls doped with dopant of the first conductivity type. The DTI forms one or more trenches that extend from the surface of the epitaxial layer to at least the buried layer.
(18) Following the formation of the DEEPN 420 region shown in
(19) A second buried layer can be formed in the epitaxial layer, at 110, by implanting into the epitaxial layer a dopant of the second conductivity type. The second buried layer can be, e.g., a PBL, in which example the second conductivity type is p-type and the dopant of the second conductivity type used to form the PBL can be, e.g., boron. Following from the oxide layer formation shown in
(20) A relatively deep implantation, at 112, of a dopant of the second conductivity type (e.g., a DEEP boron implant) can be performed in the epitaxial layer. This implant can provide a deep region (shaped, e.g., as a laterally oriented ring) that extends upward from the buried layer of the second conductivity type. Following from the second buried layer implantation, the result of which is shown in
(21) An implantation, at 114, of a dopant of the first conductivity type (e.g., n-type) can be provided in the epitaxial layer to form a drain region. The implanted drain region can, later in the fabrication process, be electrically coupled to a lateral isolation collector contact, such as contact 430 in
(22) An implantation, at 116, of dopant of the second conductivity type (e.g., p-type) can be provided in the epitaxial layer to form one or more shallow well regions (e.g., shallow p-well (SPWELL) regions). The one or more shallow well regions can include a region that is adjacent to and extends upward from the region created by the implant at 112 of method 100, and that can, for example, be arranged as a laterally oriented ring. The one or more shallow well regions can, in some examples, further include guard regions that can be arranged as laterally oriented guard rings. The region that is adjacent to and extends upward from the region created by the implant at 112 can be laterally located between the guard regions, if any. The dopant of the second conductivity type implanted at 116 can be, e.g., boron. Following from the drain region implant, an example result of which is shown in
(23) An implantation, at 118, of dopant of the first conductivity type (e.g., n-type) can be provided in the epitaxial layer to form first conductivity type source/drain (e.g., NSD) regions that form false collectors. The dopant of the first conductivity type implanted at 118 can be, e.g., arsenic or phosphorus. Following from the shallow well region implant, an example result of which is shown in
(24) An implantation, at 120, of dopant of the second conductivity type (e.g., p-type) can be provided in the epitaxial layer to form a source/drain (e.g., PSD) region that can have the form of a laterally oriented ring and that can, later in the fabrication process, be electrically coupled to a lateral isolation base contact, such as contact 432 in
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(26) The principal NPN bipolar junction of the annular isolation region that surrounds active semiconductor device 202 in
(27) Inner and outer false collector rings NSD1 210 and NSD2 214 in
(28) As shown in the cross-sectional views of
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(31) The top surface of the lateral isolation region shown in
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(33) The top surface of the lateral isolation region shown in
(34) In providing electrical isolation between n-type regions NDRIFT 504 and DEEPN 520, a comparatively high voltage may be applied at collector contact 530 coupled to NDRIFT 504, the emitter contact 534 coupled to DEEPN 520 may be grounded, and the base contact 532 coupled to the p-type region PSD 512 may be left floating. Under a different condition in which the p-type region PSD 512 is grounded, the maximum applied voltage at the collector 530 is limited by the junction pinch-through voltage BV.sub.CES at the interface 550 between NDRIFT 504 and p-epi 522. When the base 532 is left floating, however, first and second false collectors 510, 514 can be effective to improve (increase) the open-base collector-emitter breakdown voltage BV.sub.CEO of the parasitic bipolar when shorted-base collector-emitter breakdown voltage BV.sub.CES is fixed. The false collectors 510, 514 can do so by providing additional NPN junctions that collect injected current that otherwise would go through the high-electric-field region between PSD 512 and NDRIFT 504, thus reducing positive feedback that promotes avalanche breakdown. For example, inclusion of the false collectors 510, 514 in a lateral isolation region can be effective in increasing the open-base collector-emitter breakdown voltage BV.sub.CEO by between about 15 and 20 percent as compared to isolation arrangements that omit false collectors, at an expense of between about 1.0 and 1.5 micrometers of isolation region width needed to allocate two NSD regions to serve as false collectors. The isolation region shown in
(35) In this description, the term based on means based at least in part on. Also, in this description, the term couple or couples means either an indirect or direct wired or wireless connection. Thus, if a first device, element, or component couples to a second device, element, or component, that coupling may be through a direct coupling or through an indirect coupling via other devices, elements, or components and connections. Similarly, a device, element, or component that is coupled between a first component or location and a second component or location may be through a direct connection or through an indirect connection via other devices, elements, or components and/or couplings. Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.