Method for measuring content of moisture in secondary battery separator

Abstract

The present invention provides a method for measuring moisture content in a separator of secondary battery by using a gas chromatograph equipped with a headspace sampler. The separator of secondary battery may be a safety reinforced separator (SRS) in which inorganic substance particles and a binder polymer are coated on a polyolefin substrate.

Claims

1. A method for measuring a moisture content in a separator of a secondary battery, comprising: (a) mixing an internal standard with a solvent to prepare an internal standard solution; (b) mixing the solvent with water and then introducing the internal standard solution hereto to prepare a standard sample; (c) mixing the solvent with a sample of the separator of the secondary battery and then introducing the internal standard solution hereto to prepare a test sample; and (d) measuring a moisture content in the standard sample and a moisture content in the test sample with a gas chromatograph equipped with a headspace sampler, wherein the headspace sampler comprises a vessel for injecting each of the standard sample and the test sample and a temperature of the vessel is from 140 to 160° C. during measuring a moisture content in the standard sample and a moisture content in the test sample.

2. The method according to claim 1, wherein the separator is a safety reinforced separator (SRS) comprising: a polyolefin substrate; and a coating layer comprising an inorganic substance particle and a binder polymer.

3. The method according to claim 2, wherein the polyolefin substrate comprises polyethylene or polypropylene.

4. The method according to claim 2, wherein the inorganic substance particle comprises Al.sub.2O.sub.3, BaTiO.sub.3, BaSO.sub.4, TiO.sub.2 or a combination thereof.

5. The method according to claim 2, wherein the binder polymer is a polymeric material comprising polyvinylidene fluoride (PVDF) or polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP).

6. The method according to claim 1, wherein the internal standard is tetrahydrofuran (THF), and the solvent is dimethylformamide (DMF).

7. The method according to claim 6, wherein a concentration of tetrahydrofuran (THF) in the internal standard solution is from 1 mg/mL to 500 mg/mL.

8. The method according to claim 1, wherein an amount of the internal standard solution introduced into the standard sample is from is 0.1 μL/mL to 0.5 μL/mL based on an amount of the standard sample to be measured, and an amount of the internal standard solution introduced into the test sample is from 0.1 μL/mL to 0.5 μL/mL based on an amount of the test sample to be measured.

9. The method according to claim 1, wherein the gas chromatograph uses a thermal conductivity detector (TCD) as a detector.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a graph showing a calibration curve prepared according to the moisture content in the standard sample of Example 1.

(2) FIG. 2 is a graph showing a gas chromatograph-thermal conductivity detector (GC-TCD) chromatogram of the test sample according to Example 1 and a GC-TCD chromatogram of the corresponding standard sample.

(3) FIG. 3 is a graph showing a calibration curve prepared according to the moisture content in the standard sample of Example 2.

(4) FIG. 4 is a graph showing a GC-TCD chromatogram of the test sample according to Example 2 and a GC-TCD chromatogram of the corresponding standard sample.

BEST MODE FOR ACCOMPLISHING THE INVENTION

(5) The embodiments provided in accordance with the present invention can be all achieved by the following description. It is to be understood that the following description is of preferred embodiments of the present invention and that the present invention is not necessarily limited thereto.

(6) The present invention provides a method for measuring a moisture content in a separator of a secondary battery by using a gas chromatograph equipped with a headspace sampler.

(7) The method for measuring a moisture content according to the present invention is applied to a separator of a secondary battery. The moisture present in the separator of a secondary battery may generate hydrogen by obtaining electrons from an electrolyte during charging/discharging of the secondary battery, thereby expanding the volume of the battery and reducing the lifetime of the battery. The water which may affect the secondary battery includes water adsorbed to the separator in the form of water molecule as well as water combined with any compound in the form of a hydrate. Therefore, a measurement method that can measure the content of moisture in the form of a hydrate contained in the separator of a secondary battery is also required.

(8) The method for measuring a moisture content according to the present invention can be suitably applied to a safety reinforced separator (SRS) among secondary battery separators. The SRS is formed by coating an inorganic substance particle and a binder polymer on a polyolefin substrate. The SRS has an organic/inorganic complex porous structure. Herein, the inorganic substance particle exists in part in the form of a hydrate, and therefore can retain moisture by themselves. Since the hydrate bonded to the inorganic substance is released at a high temperature, it is difficult to measure the moisture content in the hydrate by conventional methods. In the case of the SRS, it is important to identify the source of water and the content of water. In the present invention, by using a headspace sampler, it is possible to measure the content of moisture in the form of a hydrate bonded to the inorganic substance. Therefore, the method according to the present invention is usefully utilized to measure a moisture content in the SRS.

(9) In the SRS, an active layer comprising the polyolefin substrate, the inorganic substance particles, and the binder polymer exists in an anchoring manner so that the separator substrate and the active layer can be physically firmly bonded. The polyolefin may be polyethylene, polypropylene or the derivatives thereof, but is not limited thereto. The inorganic substance may be Al.sub.2O.sub.3, BaTiO.sub.3, BaSO.sub.4, TiO.sub.2 or a combination thereof, but is not limited thereto. In addition, the binder may be a polymer material such as polyvinylidene fluoride (PVDF) or polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP), but is not limited thereto.

(10) The method for measuring a moisture content in a separator of a secondary battery according to the present invention comprises the steps of: mixing an internal standard with a solvent to prepare an internal standard solution; mixing a solvent with water and then introducing the internal standard solution hereto to prepare a standard sample; mixing a solvent with a sample of a separator of a secondary battery and then introducing the internal standard solution hereto to prepare a test sample; measuring the moisture content in the standard sample and the test sample by using a gas chromatograph equipped with a headspace sampler.

(11) An internal standard solution is prepared by mixing a solvent with an internal standard. The internal standard solution is then introduced to the standard solution and the test solution in a certain amount during the preparation of a standard sample and a test sample, which serves to correct the data values. According to the present invention, the internal standard solution is prepared by mixing tetrahydrofuran (THF) as the internal standard with dimethylformamide (DMF) as the solvent, but the present invention is not limited thereto. When a mixture of THF with DMF is used as an internal standard solution, the solution can be mixed with water to allow appropriately swelling of the separator of a secondary battery. It provides a peak at a proper distance from a peak of the water for the analysis, and thus it may be easy to measure the moisture content in the separator of a secondary battery. According to one embodiment of the present invention, the concentration of THF in the internal standard solution may be from 1 mg/mL to 500 mg/mL, preferably from 10 mg/mL to 50 mg/mL. When the concentration of THF in the internal standard solution is out of the above range, the internal standard solution cannot appropriately conduct the correction of errors.

(12) The solvent is mixed with water as a standard substance and then a certain amount of the internal standard solution is introduced thereto, thereby preparing a standard sample. In the standard sample, a predetermined amount of a standard substance is used to obtain the content in the standard substance and the area of the chromatogram, thereby establishing a calibration curve. The area of water measured in the test sample is substituted into the calibration curve to quantitatively analyze the moisture content in the test sample.

(13) The solvent is mixed with a sample of the separator of a secondary battery as a test substance and then a certain amount of the internal standard solution is introduced thereto, thereby preparing a test sample. The equal amounts of the internal standard solutions are introduced to the standard sample and the test sample. According to one embodiment of the present invention, the internal standard solution may be introduced in an amount of from 0.1 μL/mL to 0.5 μL/mL, preferably from 0.2 μL/mL to 0.3 μL/mL based on the total volume of the test sample to be measured. As described above, the internal standard solution serves to correct data values of the moisture content in the standard sample and the test sample, and it can appropriately perform the calibration within the above range.

(14) The prepared standard sample and the test sample are put into a vessel for a headspace sampler, and the samples in the vessel are measured for a moisture content by using a gas chromatograph equipped with a headspace sampler. According to one embodiment of the present invention, the headspace sampler is used under the condition that the temperature of the vessel is from 140 to 160° C. If the temperature is lower than 140° C., the moisture contained in the inorganic substance in the SRS is not sufficiently measured. If the temperature is higher than 160° C., the constituents of the separator may also be dissolved together. A thermal conductivity detector (TCD) is used as the gas chromatography detector.

(15) Hereinafter, preferred embodiments of the present invention will be described in detail so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

EXAMPLES

Example 1

(16) Preparation of Internal Standard Solution

(17) 10 g of tetrahydrofuran (THF) was placed in a 50 mL volumetric flask, and dimethylformamide (DMF) was introduced to the marked line of the flask. 5 mL of the solution taken out from the volumetric flask was placed in a new 50 mL volumetric flask, and DMF was introduced to the marked line of the flask to prepare an internal standard solution.

(18) Preparation of Standard Sample

(19) 3 g, 6 g, and 9 g of water were introduced into each of a 50 mL volumetric flask, and DMF was introduced to the marked line of each of the flask. 5 mL of each solution was taken out from the volumetric flasks and put in each of a new 50 mL volumetric flask, and DMF was then introduced to the marked line of each of the flask. The each resulting solution was placed in a 20 mL vial for a headspace sampler and the vial was sealed with a septum and a cap by using a clamp. 5 μL of the internal standard solution was introduced to the sealed vial by using a microsyringe to prepare standard samples.

(20) Preparation of Test Sample

(21) For the preparation of a test sample, Al.sub.2O.sub.3 together with a polyvinylidene fluoride (PVDF) binder in a slurry state was coated onto polyethylene (PE) resin and the coated resin was dried to prepare a safety reinforced separator (SRS). 1 g of the SRS was placed in a 20 mL vial for a headspace sampler and the vial was charged with DMF. The vial was sealed with a septum and a cap by using a clamp. 5 μL of the internal standard solution was introduced to the sealed vial by using a microsyringe to prepare a test sample.

(22) Measurement of Moisture Content in Test Sample

(23) The standard sample and the test sample were analyzed by using a headspace sampler (7694 Headspace Sampler manufactured by Agilent) and a gas chromatograph/thermal conductivity detector (GC/TCD) (6890 GC System manufactured by Agilent). The headspace sampler and GC/TCD were used under the following conditions. A calibration curve was prepared from the results of the analysis of the standard sample and is shown in FIG. 1. The moisture content in the test sample was measured by using the calibration curve of FIG. 1, and the measured moisture content was verified by the GC-TCD chromatogram of FIG. 2. The moisture content in the test sample according to Example 1 was measured to be 802.3 ppm.

(24) [Conditions of Headspace Sampler]

(25) Vial temperature: 150° C.

(26) Loop temperature: 160° C.

(27) Transfer line temperature: 160° C.

(28) Equilibrium time: 30 min

(29) Pressurizing time: 1 min

(30) Loop fill time: 0.25 min

(31) Injection time: 0.5 min

(32) Vial pressure: 6.5 psi

(33) [Conditions of GC/TCD]

(34) Column: Rtx-5 (30 m×0.53 mm I.D.×1.2 m (Film thickness))

(35) Injector temperature: 250° C.

(36) Oven temperature: 50° C./0 min-30° C./min-200° C./min

(37) Detector temperature: 250° C.

(38) Flow: 4 mL (He)

(39) Split ratio: 1/5

(40) Injection volume: 1 μL

(41) Analysis time: 6 min

Comparative Example 1

(42) 1 g of the SRS used in Example 1 was heated to 100° C. and the moisture generated at this time was measured by using Karl-Fischer titration method. The moisture content in the SRS was measured to be 590 ppm. It was found that the moisture content measured by using the Karl-Fischer titration method was about 26.5% less than the moisture content measured by using the method of Example 1.

Example 2

(43) Instead of the SRS used in Example 1, a mixture of Al.sub.2O.sub.3 with a small amount of BaTiO.sub.3 together with a polyvinylidene fluoride (PVDF) binder in a slurry state was coated onto polyethylene (PE) resin and the coated resin was dried to prepare SRS. Experimental procedures were carried out in the same manner as in Example 1 except for the above. The moisture content in the test sample was measured to be 769.0 ppm.

Comparative Example 2

(44) The SRS used in Example 2 was measured for a moisture content by using the Karl-Fischer titration method used in Comparative Example 1. The moisture content in the SRS was measured to be 575 ppm. It was found that the moisture content measured by using the Karl-Fischer titration method was about 25.2% less than the moisture content measured by using the method of Example 2.

Example 3

(45) As the same constitution as that of Example 1, Al.sub.2O.sub.3 together with a polyvinylidene fluoride (PVDF) binder in a slurry state was coated onto polyethylene (PE) resin and the coated resin was dried to prepare SRS. In order to measure the moisture content in the separator according to the change of heating temperature and time of the vial, experimental procedures were carried out in the same manner as in Example 1 except for the heating temperature and time. The moisture content values measured by this method are shown in Table 1 below.

(46) TABLE-US-00001 TABLE 1 Temperature Time Moisture content RSD (° C.) (min) (ppm) (%) 150 10 610 5.4 30 655 3.3 60 700 0.5 150 770 4.8 120 10 395 6.7 30 396 2.8 60 331 8.1

(47) From Table 1 above, it can be seen that when the vial is heated to 150° C. in the headspace sampler, moisture contained in the inorganic substance can be more accurately measured than in case of heating to 120° C.

(48) It is intended that the present invention cover the modifications and variations of this invention and the scope of the invention is defined by the claims appended hereto and their equivalents.