METHOD FOR THE DRY FILTRATION OF A GAS FLOW CARRYING FOREIGN OBJECTS, AND FILTER DEVICE FOR CLEANING RAW GAS CARRYING FOREIGN OBJECTS
20230079987 · 2023-03-16
Inventors
- Walter Herding (Hahnbach, DE)
- Urs Herding (Amberg, DE)
- Sebastian Dandorfer (Amberg, DE)
- Stefan Hajek (Amberg, DE)
- Dino Bethke (Königstein, DE)
- Klaus Rabenstein (Edelsfeld, DE)
- Maximilian Rösch (Etzenricht, DE)
- Thomas Sehr (Schnaittenbach, DE)
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28004
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4263
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F12/80
PERFORMING OPERATIONS; TRANSPORTING
B01D2273/12
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28021
PERFORMING OPERATIONS; TRANSPORTING
B01J20/043
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B01D50/20
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/66
PERFORMING OPERATIONS; TRANSPORTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
B01D46/48
PERFORMING OPERATIONS; TRANSPORTING
B01J20/04
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for the dry filtration of a gas flow carrying foreign objects, a filter device for cleaning off waste gas resulting from additive manufacturing technologies, comprises feeding a raw gas flow containing foreign objects into a raw gas space of a filter unit having at least one filter surface separating a raw gas side from a clean gas side; feeding oxidant to a reaction region located on the raw gas side of the filter surface downstream of the filter surface; such that foreign objects contained in material cleaned off from the filter surface and/or in the raw gas flow react with the oxidant in the reaction region to form oxide-containing foreign objects.
Claims
1-27. (canceled)
28. A method for the dry filtration of a gas flow carrying foreign objects in a filter device for cleaning off waste gas produced in additive manufacturing technologies, comprising: conducting a raw gas flow containing foreign objects into a raw gas space of a filter unit which has at least one filter surface separating a raw gas side from a clean gas side, feeding oxidant to a reaction region located on the raw gas side of the filter surface downstream of the filter surface; such that foreign objects contained in material cleaned off from the filter surface and/or in the raw gas flow react with the oxidant in the reaction region to form oxide-containing foreign objects.
29. The method according to claim 28, wherein a heat transfer fluid is flown through the reaction region for removing heat generated during the reaction; and/or wherein the oxidant is air or an oxygen-containing gas.
30. The method according to claim 29, wherein the reaction region is located downstream of the raw gas space, and/or wherein an agglomerate collection region is provided which is arranged to receive material cleaned off from the filter surface, wherein foreign objects or agglomerates containing foreign objects, which are accumulated on the filter surface, are cleaned off and collected and stored in the agglomerate collection region; wherein particularly the agglomerate collection region comprises a first closure means which is controlled such that it closes off the raw gas space with respect to a discharge region downstream of the raw gas space for the removal of material cleaned off from the filter surface or establishes a connection between the raw gas space and the discharge region, wherein in particular the discharge region contains the reaction region; and the oxidant is fed to the discharge region.
31. The method according to claim 30, wherein the discharge region comprises a second closure means arranged downstream of the first closure means in the direction of transport of material cleaned off from the filter surface; wherein particularly the reaction region is located between the first closure means and the second closure means.
32. The method according to claim 29, wherein a conveying member for transporting material cleaned off from the filter surface is provided in the reaction region, in particular a screw conveyor, a rotary valve, a gradient and/or a fluidizing device; wherein the conveying member is designed in particular such that a transport direction of material cleaned off from the filter surface can be reversed.
33. The method according to claim 30, wherein the discharge region comprises an agglomerate collecting container; wherein particularly the agglomerate collecting container comprises the reaction region; and/or wherein particularly at least one member for moving material cleaned off from the filter surface is provided in the agglomerate collecting container, in particular a screw conveyor, a fluidizing device, a pivoting device for the agglomerate collecting container and/or a mixer.
34. The method according to claim 29, wherein the reaction region can be temperature-controlled, in particular heated and/or cooled, and/or wherein the reaction region has an ignition device to start the reaction of foreign objects with the oxidant; and/or wherein the foreign objects are self-igniting; and/or wherein the foreign objects contain metals or are metals and have a granular, in particular chip-like or powder-like, configuration, in particular titanium, aluminum, magnesium, alloys of these elements, structural steel, quenched and tempered steel, and/or high-alloy stainless steel.
35. The method according to claim 29, further comprising supplying filtration aid to the raw gas flow, the filter surface and/or the reaction region; wherein the filtration aid is configured to suppress a reaction of foreign objects with oxidants, in particular with oxygen; wherein particularly the filtration aid is an inorganic material, in particular an inorganic material based on silicon dioxide or an inorganic material based on calcium carbonate; and/or wherein particularly the filtration aid has a granular, in particular powdery, configuration when added; and/or wherein particularly the filtration aid is configured to bind metal-containing foreign objects having a granular configuration in agglomerates, in particular at temperatures of 600° C. or more, in particular at temperatures of 650° C. or more, in particular at temperatures of 700° C. or more, in particular at temperatures of 750° C. or more, in particular at temperatures of 800° C. or more, in particular at temperatures up to 1000° C., in particular at temperatures up to 1250° C., in particular at temperatures up to 1500° C.
36. The method according to claim 35, wherein the filtration aid has an average particle size of 10 to 30 μm, preferably between 15 and 25 μm; and/or wherein the filtration aid has a softening point of 600° C. or more, in particular of 650° C. or more, in particular of 700° C. or more, in particular of 750° C. or more, in particular of 800° C. or more, and up to 1000° C., in particular up to 1250° C., in particular up to 1500° C.; and/or wherein the filtration aid comprises as main constituent one of the following materials: expanded glass beads, glass powder, silicon dioxide particles, quartz powder or a mixture of at least two of these materials.
37. The method according to claim 35, wherein foreign objects-containing agglomerates accumulated on the filter surface are cleaned off and collected and stored in an agglomerate collection region, wherein the agglomerate collection region and/or the discharge region and/or the reaction region have filtration aid and/or oxidant applied thereto; wherein particularly the application of filtration aid and/or oxidant to the agglomerate collection region and/or the discharge region and/or the reaction region takes place when a predetermined amount of agglomerates is present in the agglomerate collection region and/or the discharge region and/or the reaction region; wherein particularly: the application of the oxidant to the agglomerate collection region and/or to the discharge region and/or to the reaction region is carried out in timed relationship with the application of filtration aid to the agglomerate collection region and/or the discharge region, in particular preceding the application of filtration aid to the agglomerate collection region and/or the discharge region and/or the reaction region, or following the application of filtration aid to the agglomerate collection region and/or the discharge region and/or the reaction region.
38. A filter device for cleaning raw gas carrying foreign objects, comprising: at least one filter element having at least one filter surface separating a raw gas side from a clean gas side in a raw gas space to which a raw gas flow containing foreign objects can be fed; an oxidant supply means adapted to feed an oxidant to a reaction region located on the raw gas side of the filter surface downstream of the filter surface; such that foreign objects contained in material cleaned off from the filter surface and/or in the raw gas flow react with the oxidant in the reaction region to form oxide-containing foreign objects.
39. The filter device according to claim 38, wherein an arrangement is provided for supplying a heat transfer fluid to the reaction region and discharging the heat transfer fluid after flowing through the reaction region in order to dissipate heat generated during the reaction.
40. The filter device according to claim 39, wherein the oxidant is air or an oxygen-containing gas, and/or wherein the reaction region is located downstream of the raw gas space; and/or wherein an agglomerate collection region is provided which is arranged to receive material cleaned off from the filter surface, wherein foreign objects or agglomerates containing foreign objects, which are accumulated on the filter surface, are cleaned off and collected and stored in the agglomerate collection region; wherein the agglomerate collection region has a first closure means which can be controlled such that it closes off the raw gas space with respect to a discharge region downstream of the raw gas space for the removal of material cleaned off from the filter surface, or establishes a connection between the raw gas space and the discharge region; wherein in particular the discharge region contains the reaction region.
41. The filter device according to claim 39, wherein the oxidant supply means opens into the discharge region; and/or wherein the discharge region comprises a second means arranged downstream of said first closure means in the direction of transport of material cleaned off from the filter surface.
42. The filter device according to claim 41, wherein the reaction region is located between the first closure means and the second closure means.
43. The filter device according to claim 39, wherein a conveying member for transporting material cleaned off from the filter surface is provided in the reaction region, in particular a screw conveyor, a rotary valve, a gradient and/or a fluidizing device; wherein the conveying member in particular is designed such that a transport direction of material cleaned off from the filter surface can be reversed.
44. The filter device according to claim 39, further comprising a waste gas outlet region comprising a filter unit with at least one filter element, and a waste gas outlet, wherein the waste gas outlet region comprises in particular a pressurized-gas cleaning-off device adapted to apply pressurized air pulses to the at least one filter element; the waste gas outlet region being designed in particular such that a mixture of residues, formed in particular during the reaction, and excess oxidant can be filtered therein and discharged through the waste gas outlet.
45. The filter device according to claim 39, wherein the discharge region comprises an agglomerate collecting container; wherein the agglomerate collecting container comprises in particular the reaction region; and/or wherein at least one member for moving material cleaned off from the filter surface is provided in the agglomerate collecting container, in particular a screw conveyor, a fluidizing device, a pivoting device for the agglomerate collecting container and/or a mixer.
46. The filter device according to claim 39, wherein the reaction region can be temperature-controlled, in particular can be heated and/or cooled, and/or wherein the reaction region comprises an ignition device for starting the reaction of foreign objects with the oxidant.
47. The filter device according to claim 39, further comprising a filtration aid feed arrangement having a filtration aid feed line for feeding filtration aid, which opens into the raw gas space, into the raw gas flow upstream and/or downstream of the raw gas space and/or into the reaction region and/or into the agglomerate collecting container, and/or an oxidant feed line for feeding oxidant; wherein the filtration aid is configured to suppress a reaction of foreign objects with oxidant, in particular with oxygen.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0083] The invention and specific embodiments of the invention will be explained in more detail below by way of exemplary embodiments.
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DETAILED DESCRIPTION
[0105]
[0106] In the lower part of the housing 18 shown in
[0107] Since the raw gas carries combustible foreign objects, it may be provided that an inert gas is used as carrier gas for the raw gas, i.e. that the proportion of oxygen and other substances that can act as oxidants is kept below a predetermined threshold in the carrier gas. Therefore, the proportion of oxygen and other substances that can act as oxidants is also kept below a predetermined threshold in the raw gas space 15. Thus, filtration of the raw gas carrying combustible foreign objects takes place under inert conditions, i.e. foreign objects do not come into contact with oxidants such as oxygen until material is discharged from the raw gas space 15.
[0108] The disposal funnel 28 can be closed at its lowest point by a valve 34, which is opened only briefly when material containing foreign bodies is to be discharged from the collection region 24. In order to ensure disposal of the foreign objects collected in the collection region 24, which are generally readily self-igniting in the absence of filtration aids, an inclined fluidizing tray 36 is located in the collection region 24, to which gas is supplied via a port 38. Connected to the port 38 is a blower, only schematically designated 40, through which pressurized gas or inert gas is conducted into the fluidizing tray 36. The gas flow generated in the blower 40 is adjusted such that, on the one hand, the material collected in the collection region 24 is loosened to such an extent that it is readily free-flowing and can thus be easily removed via the disposal opening 26, but that, on the other hand, this material cannot get back out of the collection region 24 into the housing 18 or into the raw gas space 15.
[0109] The raw gas flow schematically indicated by the arrow 44, which carries foreign objects that are to be separated by the device 10, enters the raw gas space 15 enclosed by the housing 18 via a raw gas feed line 54 through the raw gas inflow opening 16, said raw gas space 15 being bounded on its upper side by the raw gas side of the filter unit 12. After entering the raw gas space 15, the raw gas flow 44 is transported to the filter unit 12. On the opposite side of the housing 18 from the raw gas inlet opening 16 is the filtration aid feed opening 20 through which filtration aids can be fed from a reservoir or storage container 72 into the raw gas space 15. The filtration aids can be introduced into the raw gas space 15 before the latter is charged with the raw gas flow 44. The filtration aids introduced then accumulate, in particular, on filter surfaces of the filter elements 14 and/or on walls of the raw gas space 15, where they each form a layer of filtration aid (precoat layer). The flow of filtration aids entering the raw gas space 15 through the filtration aid feed opening 20 is indicated by an arrow 45 in
[0110] Alternatively or additionally, a filtration aid feed opening 52 may be arranged in the raw gas feed line 54. The raw gas feed line 54 is connected to the raw gas inflow opening 16. This allows the filtration aid to be introduced into the raw gas flow 44 before it enters the raw gas space 15 of the filter device 10. This results in advantageous mixing of foreign objects contained in the raw gas flow 44 and the filtration aid so as to raise the self-ignition threshold of the raw gas. Optionally, a baffle plate or distributor plate 56 may be disposed near the filtration aid feed opening 52 such that the filtration aid is uniformly distributed in the raw gas flow 44. For this purpose, the filtration aid flow is directed onto the distributor plate 56, whereby particles of the filtration aid bounce off the distributor plate 56 “chaotically”, i.e. in non-predetermined paths, and are distributed in the raw gas flow 44. A corresponding distributor plate may also be arranged in the raw gas space 15 at the filtration aid feed opening 20 or 20′, which enables a uniform distribution of the filtration aid, in particular on a filter surface of the filter elements 14. In this case, the distribution plate can be arranged at the filtration aid feed opening 20 such that particles of the filtration aid bouncing off from the same are passed in the direction of the filter elements 14 and adhere to the filter surface of the filter elements 14.
[0111] In a lower portion of the funnel-shaped housing region 18b. there is a port 48 communicating with a ring line 46 extending horizontally through the housing 18b. The ring line 46 is located above the collection region 24 and, in particular, always above the material collected in the collection region 24. Connected to the port 48 is a further blower 50, which is also indicated only schematically in
[0112] Associated with the filter unit 12 is a pressurized-gas cleaning-off unit (not shown in the figures) that is located on the clean gas side of the filter unit 12 above the filter elements 14. At certain intervals in time, the pressurized-gas cleaning-off unit acts upon a respective filter element 14 such that the filter element 14 experiences a pressure surge from its clean gas side. The pressure surge causes foreign objects, such as filtration aids and readily self-igniting foreign objects, which have accumulated on the filter surface on the raw gas side of the respective filter element 14, to detach from the filter element 14 and fall down as a result of their gravity.
[0113] In particular, the filtration aid may be a material having a glass-like or vitreous configuration or capable of being converted to a vitreous configuration under the action of heat. Silicon dioxide-based materials with a glass-like configuration are made from a solid and have an amorphous or at least partially crystalline structure. Such glasses have silicon dioxide as their main constituent and their network is formed mainly of silicon dioxide. These include, in particular, so-called silicate glasses. The silicate base glass can be present in pure form, for example as quartz glass or silica glass. In addition to the silicate base glass, additional components may be present, for example phosphate, borate, and the like.
[0114]
[0115] A solids injector 80 is disposed at the outlet 76 and is controllable to transport the filtration aid from the solids injector 80 to a valve 84 via a connecting line 82 and then to one or more of the filtration aid feed openings 20, 20′ and 52. The solids injector 80 may be pneumatically operated so that the filtration aid is transported through the connecting line 82 by means of pressurized gas. In
[0116] Preferably, the valves 84, 94 may be flap valves or disc valves.
[0117] Alternatively, the agglomerate collecting container 92 may itself have a feed opening, not shown, which is connected to the feed line 88 and the valve 94. Alternatively, the feed line 88 may be connected directly to the storage container 72 through a further solids injector not shown. In that case, the filtration aid could be introduced at different pressures and simultaneously into both the raw gas flow 44 and the agglomerate collection region 92. This allows for more efficient control of the filter device and further enhances safety during operation of the filter device 10.
[0118]
[0119] Furthermore, an oxidant line 114 opens into an oxidant entry opening 118 of the agglomerate collecting container 92. The oxidant line 114 can be used to introduce an oxidant, such as air or an oxygen-containing gas, schematically designated 112 in
[0120] In particular, it may be provided to supply oxidant 112 to the agglomerate collection region 92 in timed relationship with the introduction of filtration aid into the agglomerate collecting container 92. In particular, it may be provided to supply oxidant to the agglomerate collecting container 92 after filtration aid has previously been introduced into the agglomerate collecting container 92. It may also be provided to supply oxidant to the agglomerate collecting container 92 before the agglomerate collecting container 92 is removed from the docking plate 98, for example for replacing a full agglomerate collecting container 92 with a new agglomerate collecting container. By supplying oxidant to the agglomerate collecting container 92, oxidation of material present in the agglomerate collecting container 92 is specifically promoted. This has the effect, on the one hand, that some of the combustible foreign objects present in the agglomerate collecting container 92 are converted into an inert oxidized form and, on the other hand, that the filtration aid is converted into a vitreous phase as a result of the heat generated during oxidation, whereby material still present in the agglomerate collecting container 92—whether combustible or not—is enclosed or trapped in a vitreous coating. This vitrification prevents the remaining combustible foreign objects from further contact with oxidant, thus converting the material in the agglomerate collecting container 92 to a harmless chemically inert configuration.
[0121] Alternatively or additionally, it is also possible to introduce oxidant 112 into the agglomerate collecting container 92 via the feed line 88, for example by way of an appropriate branch in the feed line 88 upstream of the agglomerate collecting container 92, in which case a separate oxidant entry opening 118 in the agglomerate collecting container 92 may not be required.
[0122] With the addition of oxidant 112, oxidation of filtered-off foreign objects in the agglomerate collecting container 92 can be purposefully triggered or initiated. The severity of this purposefully triggered oxidation reaction can be well controlled via the quantity and composition of oxidant 112 added. In addition, the filtration aid—which can be added in large quantities if necessary—absorbs excess heat energy and thereby vitrifies the existing reactive material in the agglomerate collecting container 92. In this manner, an effective and well-controllable possibility of converting combustible material into poorly reactive or inert and harmless material in the agglomerate collecting container 92 can be achieved. This increases the safety during operation of the filter device.
[0123] When the filter elements 14 are cleaned off, a pressurized gas is introduced into the filter elements 14 in a direction opposite to the direction of flow of the raw gas flow, whereby foreign objects are blasted off the filter element 14 by means of the pressure surge and fall into the agglomerate collecting container 92 via the lower housing region 18b. Once the filling level sensor 100 indicates that the agglomerate collecting container 92 has reached a predetermined maximum level, the discharge flap 96 is closed. Then, manually or by means of the control unit 110, the valve 94 is opened, the material diverter 86 is actuated, and the solids injector 80 is activated so that the filtration aid is transported from the storage container 72 into the agglomerate collecting container 92 via the connecting line 82, the material diverter 86, the feed line 88, the valve 94, and the docking plate 98. A supply of filtration aid into the agglomerate collecting container 92 takes place until a predetermined amount of filtration aid has been introduced into the agglomerate collecting container 92, which is ascertained on the basis of a decrease in weight of the storage container 72 as determined by the weight sensors in the holder 78. Preferably, the amount corresponds to a barrier layer of filtration aid of predetermined thickness, for example a barrier layer of filtration aid approximately 2 cm high in the agglomerate collecting container 92. Subsequently, the valve 94 is closed. Thereafter, an oxidant 112 may be introduced into the agglomerate collecting container 92 via an oxidant line 114 and an oxidant entry opening 118. When combustible foreign objects react with the oxidant 112, the filtration aid is heated to vitrify the foreign objects, thereby preventing further reaction of the foreign objects. The agglomerate collecting container 92 can be removed from the filter device 10 without the foreign objects in the agglomerate collecting container 92 self-igniting. The barrier layer of filtration aid ensures that the foreign objects in the agglomerate collecting container 92 do not self-ignite.
[0124] This is particularly true when the barrier layer has assumed a vitreous configuration, such as after exposure to heat in a fire. The agglomerate collecting container 92 can be lowered from the filter device 10 by a lifting and lowering device 99.
[0125] Another sequence for supplying filtration aid and oxidant is also possible, namely that oxidant is first introduced into the agglomerate collecting container 92 to cause the foreign objects to oxidize, and subsequently, when the oxidation reaction has occurred, a barrier layer of the filtration aid is applied to the oxidized foreign objects.
[0126] It may also be provided to introduce filtration aid and oxidant into the agglomerate collecting container 92 through a common opening. In other words, the filtration aid feed opening 90 as well as the oxidant entry opening 118 may be combined into a common opening. This results in a reduced number of inlet openings into the agglomerate collecting container 92.
[0127] The control unit 110 is connected via data lines or control lines, in particular, to the weight sensors 79, the solids injector 80, the valves 84, 94, the material diverter 86, and the discharge flap 96 in order to actuate or manipulate the same.
[0128]
[0129] In this case, the raw gas flow 44 contains self-igniting foreign objects, such as powdery or chip-shaped metal dusts that tend to self-ignite when establishing contact with oxygen or under the action of mechanical energy. In a step 104, the filtration aid is supplied to the raw gas flow 44 and/or the filter element 14 via at least one of the filtration aid feed openings 20, 20′ and 52, the filtration aid mixing with the foreign objects in the raw gas flow 44, thereby reducing the tendency to self-ignite. The softening point of the filtration aid is 500° C. or more. Once the softening point is exceeded, the filtration aid changes to a glassy or vitreous configuration and vitrifies the foreign objects through the associated phase change from an agglomerate of loosely accumulated solids to a uniform solid with a vitreous configuration. In other words, the filtration aid encloses the foreign objects with a glass layer, so that agglomerates of filtration aid and foreign objects are formed. A supply of oxidant to the foreign object(s) is thus effectively prevented.
[0130]
[0131] Optionally, an oxidant inlet 212 may be disposed in the reaction section 120 in the region of the screw conveyor 122. Through this oxidant inlet 212, oxidant can be introduced into the reaction section 120, i.e. into the region of the screw conveyor 122, where it is mixed with the cleaned-off material 139 transported by the screw conveyor 122 and causes an oxidation reaction of the cleaned-off material 139. This oxidizes the cleaned-off material 139 into a poorly reactive or inert material 141. In addition to the oxidant, a poorly reactive or inert fluid (e.g. nitrogen (N.sub.2)) may also be introduced via the oxidant inlet 212, primarily to remove heat generated during the reaction. A waste gas outlet 218 is disposed at the downstream end of the screw conveyor 122 through which excess oxidant is discharged from the reaction section 120 along with heat, oxidant residues such as soot, and other substances generated during oxidation. Introducing the oxidant into the screw conveyor 122 has the advantage that no fluidization by an oxidant flow is necessary, because the mixing of the cleaned-off material 139 with the oxidant occurs mechanically through the screw conveyor 122. Thus, no batchwise metering of the cleaned-off material 139 is necessary, since only a small portion of the cleaned-off material 139 can react with the oxidant at any given time. In other words, continuous oxidation can be realized hereby. Furthermore, a filtration aid inlet 214, which may also be referred to as a filtration aid entry, may be arranged in the reaction section 120 such that filtration aid or extinguishing agent may be introduced into the reaction section 120 in the region of the screw conveyor 122. In the embodiment shown in
[0132] The shut-off members 124, 126, 128 allow the flow of cleaned-off material 139 passing through the reaction section at any given time to be controlled and thus influence the heat generated when cleaned-off material 139 reacts with oxidant 142. In some embodiments, control of the shut-off members and/or the heat transfer fluid flow may be sufficient in itself to control the temperature generated, thereby eliminating the need for further addition of filtration aid. A further aspect of the shut-off members, in particular shut-off members 124 and optionally 126, is that no oxidant can enter the filter device 10, in particular the raw gas space 15, from the reaction section 120.
[0133] In
[0134] The shut-off members 124, 126, 128 allow the reaction section 120 to be delimited from the collection region 24 and the agglomerate collecting container 92. In particular, they enable specific control of the amount of oxidizable material present in the reaction region per unit of time and thus of the heat of reaction generated per unit of time. As soon as the shut-off members 124, 126, 128 ensure that at least the first closure means and optionally also the second closure means is closed, oxidant can be introduced into the reaction section 120 through the oxidant inlet 212. The shut-off members 124, 126, 128 may preferably be in the form of a shut-off valve, a flap, a slide, a door, or a pinch valve. A pinch valve has an elastic tube which, for reducing flow through the tube, is compressed or squeezed, thereby reducing a diameter of the elastic tube. For example, the screw conveyor 122 may be formed like an Archimedes screw.
[0135] It is particularly favorable if the shut-off members 124, 126 at the upstream end and/or the shut-off members 128, 126 at the downstream end of the reaction section 120 are configured to have the function of a lock. Then, the reaction section 120 can become independent of the operating state of the first closure means at the upstream end and the operating state of the second closure means at the downstream end, respectively, with respect to the passage of oxidant into the raw gas space 15 or into an agglomerate collecting container 92 arranged downstream, respectively. This allows oxidants to be continuously introduced into the reaction section 120 without the need for synchronization with the shut-off member of the first and second closure means, respectively. Such a lock function is particularly advantageous for the first closure means at the upstream end of the reaction section 120, because oxidant can thus be prevented from entering the raw gas space 15. The lock function can be realized, for example, by the first closure means and/or the second closure means having in the instant case two shut-off members 124, 126 and 126, 128, respectively, arranged one after the other.
[0136]
[0137] As is also shown in
[0138] The reaction section 120 and the agglomerate collecting container 92 each form part of a reaction region. This reaction region may be located in portions of both the reaction section 120 and the agglomerate collecting container 92, or may be located in only one portion thereof.
[0139] In
[0140]
[0141] The rotary valve 140 allows control of the material flow of the cleaned-off material 139, and thus control and/or influence the amount of heat generated when the cleaned-off material reacts with air or oxidant. The rotary valve 140 has an axis of rotation about which a blade wheel is rotatable, the rotation of the blade wheel being controllable by the control unit 110. In the embodiment, the axis of rotation is oriented horizontally. However, other orientations of the axis of rotation are possible as well.
[0142] Furthermore, the reaction section 120 may include the oxidant inlet 212, the filtration aid inlet 214, and the waste gas outlet 218, see also
[0143]
[0144]
[0145] The reaction section 120 of
[0146] The reaction section 120 may also be referred to as the waste reaction section. This means that in this section cleaned-off material reacts with oxidant in controlled manner, such that uncontrolled ignition of the cleaned-off material is avoided.
[0147]
[0148] The conditioning device 147 comprises a container having the configuration of the agglomerate collecting container 92. The container further includes two or more feet 164 attached to a bottom side of the container.
[0149]
[0150] With these exemplary embodiments, good mixing of the oxidant with the cleaned-off material is possible.
[0151]
[0152] The cover 137 includes two stirring blades 188 extending from a bottom side of the cover 137 to the bottom 172 of the agglomerate collecting container 92, but preferably not contacting the bottom 172. The stirring blades 188 are configured to agitate the cleaned-off material 139 that has accumulated in the agglomerate collecting container 92, thereby enabling better mixing of the cleaned-off material 139 with the oxidant and/or filtration aid. In particular, the filtration aid may be an extinguishing agent and will also be referred to as extinguishing agent in the following. To enable mixing of the oxidant with the cleaned-off material 139, additionally or alternatively, a motor not shown and adapted to move the stirring blades 188 may be disposed in the cover to move the agglomerate collecting container 92 about the axis of rotation 186. The heat of reaction generated by the reaction of the cleaned-off material with the oxidant is discharged or dissipated from the gas outlet 136 with the oxidant flow. In addition, it may also be provided here that filtration aid is supplied.
[0153]
[0154]
[0155]
[0156]
[0157] Preferably, the temperature control element 236 may be disposed about the material outlet 242. However, it is also possible to arrange the temperature control element 236 at another location in the reaction section 120. It fulfills the same function here as in
[0158] In addition, the waste gas outlet 218 is arranged in the ceiling 238, through which the mixture of oxidant and oxidation residues as well as heat can be discharged from the reaction section 120.
[0159]
[0160]
[0161]
[0162] The oxidant inlet 212 is arranged in the upstream portion of the reaction section 120, for example in a front half of the central part 143 of the reaction section 120. Through this oxidant inlet 212, the oxidant 143 can be introduced into the transport section 123 of the screw conveyor 122, where it is mixed with the cleaned-off material 139 transported by the screw conveyor 122 and causes an oxidation reaction of the cleaned-off material 139. This converts the cleaned-off material 139 into a poorly reactive or inert material 141. Introducing the oxidant 143 into the transport section 123 has the advantage that fluidization by an oxidant flow is not necessary, because mixing of the cleaned-off material 139 with the oxidant 143 occurs mechanically by the screw conveyor 122. Downstream of the oxidant inlet 212 in the direction of material flow, in particular in a rear half of the central part 143, the filtration aid inlet 214 or extinguishing agent inlet is arranged, through which the filtration aid or extinguishing agent can be introduced into the reaction section 120, in particular into the transport section 123. In addition, the ignition source 144 may also be arranged here.
[0163] A waste gas outlet region 258 is arranged at the rear end of the screw conveyor 122, in the present embodiment opposite the opening formed at the bottom of the transport section 123. The waste gas outlet region 258 comprises a filter unit 260 supported on a partition 262. The filter unit 260 may comprise one or more filter elements. The partition 262 divides the waste gas outlet region 258 into a raw gas space 259 and a clean gas space 261. A mixture 146, which is formed from residues formed during the oxidation occurring in the reaction section 120, as well as excess proportions of the oxidant flow and optionally the filtration aid flow, enters the raw gas space 259. The filter unit 260 is configured to filter the mixture 146 to remove particulate oxidation residues therefrom. The clean gas space 261 then contains a filtered gaseous mixture that can be discharged via the waste gas outlet 218, which is arranged at the clean gas space 261, and can be discharged into the environment, for example. A pressurized-gas cleaning-off unit associated with the filter unit 260 is also arranged in the clean gas space 261, which is arranged to generate pressurized gas pulses that act on the filter element or elements for cleaning-off. The pressurized gas pulses pass through a pressurized gas opening 263 from a pressurized gas storage unit 264 into the clean gas space and from there to the filter element or elements. The pressurized gas storage 264 can preferably be filled with pressurized gas via a pressurized gas line 266. The pressurized gas serves to clean-off the filter unit 260 as soon as the filter performance of the filter unit 260 deteriorates. In that case, the pressurized gas is introduced into the clean gas space 261, whereby foreign objects that have settled on the raw gas side of the filter unit 260 are cleaned off from the filter unit 260. These foreign objects then fall out of the waste gas outlet region 258, through the opening in the transport section 123, through the rear part 132 of the reaction section 120, and after opening the shut-off member 128, through the shut-off member 128 into the agglomerate collecting container 92, which is not shown. This is particularly advantageous because both the inert material 141 and the cleaned-off foreign objects can be collected in the agglomerate collecting container 92 and subsequently disposed of. At the rear part 132 of the reaction section, the temperature control element 236 may be arranged. For the function of the temperature control element, see
[0164] The transport member may be a paddle mixer instead of a screw conveyor. A paddle mixer has an axis from which a plurality of paddles extend in radial direction, the paddles being distributed, preferably uniformly distributed, in the axial direction along the axis. These paddles can both move the cleaned-off material along the transport path 123, and allow advantageous mixing of the cleaned-off material with the oxidant. This can ensure that preferably all of the cleaned-off material is oxidized, thereby preventing subsequent oxidation.
[0165]
[0166] The transport member may rotate in different directions. For example, the transport member may rotate to transport the cleaned-off material 139 to the rear part 132 of the reaction section 120 so that it can be discharged therefrom into the agglomerate collecting container 92, which is not shown. The transport member may also be rotated in alternating directions to allow good mixing of the cleaned-off material 139 with the oxidant 142 or the extinguishing agent. This may alternatively ensure that the complete cleaned-off material 139 oxidizes with the oxidant 142.
[0167] It should be expressly noted that the variants described above with reference to the individual figures may be combined with each other and are not limited to the figure in which the corresponding variant is described. For a better understanding, the same reference numerals have been used in all figures for like components in each case. It is understood that the description belonging to a reference numeral in a particular case also refers to all other figures in which the reference numeral occurs.
[0168] The operation of the discharge arrangement, in particular the reaction section 120, can be continuous, in particular when shut-off members with a lock function are used. The provision of suitable transport devices in the reaction section also favors continuous operation for oxidation of foreign objects, in particular the provision of a screw conveyor, a conveying fluid and/or a rotary valve in the reaction section. Batch or intermittent operation is possible, in particular when valves are used as shut-off members.