Electrical connectors
09730274 ยท 2017-08-08
Assignee
Inventors
- Paul Broughton (Leicester, GB)
- Richard PEACE (Derby, GB)
- Gary Alan Skinner (Nottingham, GB)
- Michael Christopher Willmot (Sheffield, GB)
- Robin Charles Kennea (Nottingham, GB)
Cpc classification
F05D2300/603
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R16/00
PERFORMING OPERATIONS; TRANSPORTING
H01R12/59
ELECTRICITY
F02C7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49234
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R16/02
PERFORMING OPERATIONS; TRANSPORTING
H01R12/61
ELECTRICITY
Y10T29/49236
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49117
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C3/34
PERFORMING OPERATIONS; TRANSPORTING
H05K7/20
ELECTRICITY
H01R12/515
ELECTRICITY
Y10T29/49002
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49238
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60R16/0215
PERFORMING OPERATIONS; TRANSPORTING
B64D29/08
PERFORMING OPERATIONS; TRANSPORTING
H02G3/00
ELECTRICITY
H02G1/00
ELECTRICITY
F02C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23P6/005
PERFORMING OPERATIONS; TRANSPORTING
H01R12/00
ELECTRICITY
F02C7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02G3/04
ELECTRICITY
F02C7/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T156/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02G3/00
ELECTRICITY
H01R12/61
ELECTRICITY
H01R12/59
ELECTRICITY
F02C7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C3/34
PERFORMING OPERATIONS; TRANSPORTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R12/00
ELECTRICITY
H02G3/04
ELECTRICITY
B23P6/00
PERFORMING OPERATIONS; TRANSPORTING
F02C7/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05B1/02
ELECTRICITY
H05K7/20
ELECTRICITY
F02C7/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02G1/00
ELECTRICITY
B60R16/00
PERFORMING OPERATIONS; TRANSPORTING
B64D29/08
PERFORMING OPERATIONS; TRANSPORTING
F02C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electrical raft 200 comprising electrical conductors 252 embedded in a rigid material are provided to a gas turbine engine. The raft 200 is used to transport electrical signals (which may be, for example power and/or control signals) around a gas turbine engine. The electrical raft 200 has an electrical connector 700 embedded therein which is used to connect the electrical raft to an electrical unit, such as an EEC of a gas turbine engine The electrical connector 700 is resiliently biased so as to ensure a reliable electrical connection.
Claims
1. An electrical raft assembly for a gas turbine engine comprising: an electrical raft; and an electrical unit of a gas turbine engine, the electrical raft comprising: a rigid material having multiple electrical conductors in the form of a flexible printed circuit embedded therein such that the rigid material surrounds the electrical conductors and fixes the electrical conductors in position, the electrical conductors being a part of an electrical harness of the gas turbine engine; an electrical connector that electrically connects the electrical conductors in the electrical raft to the electrical unit; linking conductors being provided between the electrical conductors and the electrical connector; and a mounting surface on which the electrical unit is mounted, the electrical connector being provided in a recess extending from the mounting surface into the rigid material; wherein the electrical connector comprises: an embedded portion that is embedded in the rigid material; a contact portion, at least partially protruding from a surface of the rigid material, and being in electrical contact with a unit electrical connector on the electrical unit; and a resiliently biased portion configured to bias the contact portion away from the embedded portion when the contact portion is moved towards the embedded portion, the resiliently biased portion acting in a direction substantially parallel to the mounting surface, and wherein the electrical unit and the electrical raft are mechanically fixed together using mechanical fixings that are independent of the electrical connector.
2. The electrical raft assembly according to claim 1, comprising at least two substantially opposing electrical connectors forming at least one set of opposing electrical connectors.
3. The electrical raft assembly according to claim 1, wherein at least a part of the resiliently biased portion is contained within the rigid material.
4. The electrical raft assembly according to claim 1, wherein the contact portion of the electrical connector extends from the recess in a direction that is substantially parallel to the mounting surface.
5. The electrical raft assembly according to claim 1, further comprising mounting portions for mechanically mounting the electrical unit to the electrical raft, the mounting portions being separate from the electrical connector.
6. The electrical raft assembly according to claim 1, wherein the unit electrical connector and the electrical connector of the electrical raft point in substantially perpendicular directions.
7. An electrical raft assembly according to claim 1, wherein: the contact portion of the electrical connector of the electrical raft has a tapered cross-section such that the contact portion is pushed against the resiliently biased portion by the unit electrical connector as the unit electrical connector is moved into position during assembly.
8. A gas turbine engine comprising the electrical raft assembly according to claim 1.
9. The gas turbine engine according to claim 8, wherein the electrical raft assembly is a first engine installation component, and the gas turbine engine further comprises: a second engine installation component having electrical conductors; and at least one flexible cable connected between the electrical raft assembly and the second engine installation component so as to electrically connect electrical conductors of the electrical raft assembly with electrical conductors of the second engine installation component.
10. A method of assembling an electrical raft assembly according to claim 1, the method comprising: moving the electrical raft and the electrical unit together so that the unit electrical connector urges the contact portion of the electrical connector of the electrical raft against the resiliently biased portion, such that the resiliently biased portion provides a biasing force on the contact portion towards the unit electrical connector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example only, with reference to the accompanying Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) With reference to
(10) The gas turbine engine 10 works in a conventional manner so that air entering the intake 11 is accelerated by the fan 12 to produce two air flows: a first air flow A into the intermediate pressure compressor 13 and a second air flow B which passes through the bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow A directed into it before delivering that air to the high pressure compressor 14 where further compression takes place.
(11) The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high, intermediate and low-pressure turbines 16, 17, 18 respectively drive the high and intermediate pressure compressors 14, 13 and the fan 12 by suitable interconnecting shafts.
(12) The gas turbine engine 10 shown in
(13) In
(14) The electrical raft 200 (and/or electrical raft assembly 600) may be attached to the rest of the gas turbine engine 10 using mounts 400, which may be anti-vibration (AV) mounts configured to reduce or substantially eliminate vibration from components of the gas turbine engine 10 being passed to the electrical raft 200, and thus to any components/systems 300 mounted thereon/connected thereto.
(15)
(16) The
(17) Each (or at least one) connector 700 comprises an embedded portion 730, a contact portion 710, and a resiliently biased portion 720. The embedded portion 730 is at least partially embedded in the electrical raft 200. This may mean that the embedded portion 730 is immobile, or fixed, relative to the electrical raft 200. The embedded portion may be in electrical contact with the electrical conductors 252 embedded in the electrical raft 200 in any suitable manner. The embedded portion 730 may at least partially comprise a conductor, for example a metallic conductor, and may take any suitable form. The embedded portion 730 may simply be a fixed portion that is integral with the resiliently biased portion 720.
(18) The contact portion 710 at least partially protrudes from the rigid material 220 of the electrical raft 200. The contact portion 710 may be made from any suitable material, and may comprise any suitable conductive material, for example a metallic conductive material. The contact portion 710 is arranged to form an electrical connection with a unit electrical connector 800 of the electrical unit 300. In the embodiment shown in
(19) The resiliently biased portion 720 provides a biasing force to the contact portion. In the
(20) An electrical connection is maintained between the embedded portion 730 and the contact portion 710. Thus, the resiliently biased portion 720 may comprise and/or accommodate an electrically conductive material. For example, the resiliently biased portion 720 may comprise and/or be at least partially manufactured by a metallic conductor.
(21) In the
(22) In the
(23) In the
(24) In the assembled state, the contact portion 710 of the electrical connector(s) 700 of the electrical raft 200 may be biased towards the unit electrical connector 800. This may help to ensure a robust electrical connection. For example, it may help to ensure that the electrical connection remains robust in the event of vibration. The electrical connection 700/800 may be substantially independent of the mechanical fixing 450 that holds the electrical raft 200 and the electrical unit 300 together. This may be advantageous, because it means that the engagement loading of the electrical contacts 700/800 may be substantially independent of the mechanical fixing. As such, the electrical connection may be substantially independent of the accuracy of the mechanical fixing 450. This may be at least in part due to the arrangement of the electrical connector 700 in the electrical raft 200, for example as a result of including the resiliently biased portion 720.
(25) The unit electrical connector 800 may have any suitable shape. The electrical connector(s) 700 of the electrical raft 200 may be shaped/positioned accordingly. In the
(26) In
(27) An example of an FPC 250 in which the electrical conductors 252 may be provided is shown in greater detail in
(28) Such an FPC 250 may comprise a flexible (for example elastically deformable) substrate 255 with conductive tracks 252 laid/formed therein. The FPC 250 may thus be deformable. The FPC 250 may be described as a thin, elongate member and/or as a sheet-like member. Such a thin, elongate member may have a major surface defined by a length and a width, and a thickness normal to the major surface. In the example shown in
(29) The flexible substrate 255 may be a dielectric. The substrate material may be, by way of example only, polyamide. As will be readily apparent, other suitable substrate material could alternatively be used.
(30) The conductive tracks 252, which may be surrounded by the substrate 255, may be formed using any suitable conductive material, such as, by way of example only, copper, copper alloy, tin-plated copper (or tin-plated copper alloy), silver-plated copper (or silver-plated copper alloy), nickel-plated copper (or nickel-plated copper alloy) although other materials could alternatively be used. The conductive tracks 252 may be used to conduct/transfer electrical signals (including electrical power and electrical control signals) through the rigid raft assembly (or assemblies) 200, for example around a gas turbine engine 10 and/or to/from components of a gas turbine engine and/or an airframe attached to a gas turbine engine.
(31) The size (for example the cross-sectional area) and/or the shape of the conductive tracks 252 may depend on the signal(s) to be transmitted through the particular conductive track 252. Thus, the shape and/or size of the individual conductive tracks 252 may or may not be uniform in a FPC 250.
(32) The example shown in
(33) A single FPC 250 may comprise one layer of tracks, or more than one layer of tracks, for example, 2, 3, 4, 5, 6, 7, 8, 9, 10 or more than 10 layers of tracks. An FPC may comprise significantly more than 10 layers of tracks, for example at least an order of magnitude more layers of tracks. In this regard, a layer of tracks may be defined as being a series of tracks that extend in the same x-y surface. Thus, the example shown in
(34) An electrical raft 200 as described and claimed herein may be manufactured using any suitable method. For example, the rigid material 220 may initially be provided as layers of flexible material, such as (by way of example only) layers of fibre and resin compound. This flexible material may be placed into a mould, for example having a desired shape. Other components (such as fluid pipes 210 and/or the electrical conductors 252, which may be embedded in a FPC 250) may also be placed into the mould, for example between layers of the flexible material from which the rigid material 220 is ultimately formed. Parts of the mould may have any suitable form and/or construction, for example that could be readily removed when the electrical raft 200 is formed into the desired shape.
(35)
(36) Prior to any treatment, both the first and second layers 230, 240 and the electrical conductors 252 may be flexible, for example supple, pliable or malleable. As such, when the layers 230, 240 and the electrical conductors 252 are placed together, they may be moulded, or formed, into any desired shape. For example, the layers 230, 240 and the electrical conductors 252 may be placed into a mould (which may be of any suitable form, such as a glass or an aluminium mould) having the desired shape. The desired shape may be, for example, a shape that corresponds to (for example is offset from) a part of a gas turbine engine, such as, by way of example only, at least a part of a casing, such as an engine fan casing or engine core casing. This may enable the final raft, to adopt shapes that are curved in two-dimensions or three-dimensions.
(37) Any suitable method could be used to produce the electrical raft 200. For example, the strands/fibres need not be pre-impregnated with the resin. Instead, the fibres/strands could be put into position (for example relative to electrical conductors 252/FPC 250) in a dry state, and then the resin could be fed (or pumped) into the mould. Such a process may be referred to as a resin transfer method. Indeed, in some constructions no fibre may be used at all in the rigid material 220.
(38) After the treatment, the electrical raft 200 may be set in the desired shape. The electrical connectors 700 may be provided to the electrical raft 200 at any suitable time during manufacture, for example prior to any stiffening treatment of the rigid raft assembly 200, or after such treatment. For example, the or each connector 700 may be fixed (for example bonded) into an appropriate recess in the electrical raft. Such a recess may be formed using a correspondingly shaped mould, or may be formed (for example by machining or boring) after the rigid electrical raft is set. The embedded portion 730 of the each connector 700 may be electrically connected to one or more embedded conductors 252 at this stage.
(39) Alternatively, the electrical connector(s) 700 may be embedded directly into the electrical raft 200 during the forming and setting of the electrical raft 200. As such, the rigid material 220 may set around the electrical connector(s) 700, thereby fixing them into position. In this case, the electrical conductors 252 may be in electrical contact with the electrical connector(s) 700 prior to the rigid material 220 being set around them.
(40)
(41) Three of the electrical rafts 200A, 200C, 200E have at least one electrical unit 300 mounted thereon to form an electrical raft assembly 600. These three electrical rafts 200A, 200C, 200E and/or the electrical raft assemblies 600 shown in
(42) Although three electrical rafts 200A, 200C, 200D are shown as having an electrical unit 300 mounted thereon, it will be appreciated that any one or more of the electrical rafts 200A-200G may have an electrical unit 300 mounted thereon to form an electrical raft assembly 600. Each of the electrical rafts 200A-200G shown in
(43) The arrangement of electrical rafts 200A-200G shown in
(44) Any one or more of the electrical rafts 200A-200G may have a fluid passage 210 embedded therein. The fluid passage 210 may be part of a fluid system, such as a gas (for example pneumatic or cooling gas/air) and/or liquid (for example a fuel, hydraulic and/or lubricant liquid). In the
(45) In general, any electrical raft 200 may be provided with and/or may comprise (for example may have mounted on and/or have at least partially embedded therein) at least a part of any component and/or system of a gas turbine engine. Components/systems provided to different rafts 200 may be connected to each other, for example a component mounted on one raft 200 may be connected (for example directly electrically, mechanically and/or fluidly connected) to one or more components mounted on another raft 200.
(46) The electrical rafts 200A-200G may be attached to the rest of the gas turbine engine 10 in any suitable manner. For example, as shown explicitly in relation to electrical raft 200B, mounts 400, which may be anti-vibration mounts, may be used. Using anti-vibration mounts 400 may, for example, allow all components of the electrical raft 200 and/or electrical raft assembly 600 to be isolated from vibrations. Thus, components of at least two gas turbine engine systems may be vibration isolated using a single set of anti-vibration mounts 400.
(47) The electrical rafts 200A-200D are mounted to a fan case 24 in the example of
(48) Any of the electrical rafts 200A-200G (or non-electrical rafts in an arrangement where at least on the of rafts does not have electrical conductors 252) may have any combination of mechanical, electrical and/or fluid connections to one or more (for example 2, 3, 4, 5 or more than 5) other components/systems of the gas turbine engine 10 and/or the rest of the gas turbine engine 10 itself. Examples of such connections are shown in
(49) A connection 291 is shown between the electrical rafts 200A and 200D. The connection 291 may comprise an electrical connection. Such an electrical connection may be flexible and may, for example, take the form of a flexible printed circuit such as the flexible printed circuit 250 shown in
(50) A direct connection 290A, 290B is provided between the electrical rafts 200B and 200C in the
(51) Where reference is made herein to a gas turbine engine, it will be appreciated that this term may include a gas turbine engine/gas turbine engine installation and optionally any peripheral components to which the gas turbine engine may be connected to or interact with and/or any connections/interfaces with surrounding components, which may include, for example, an airframe and/or components thereof. Such connections with an airframe, which are encompassed by the term gas turbine engine as used herein, include, but are not limited to, pylons and mountings and their respective connections. The gas turbine engine itself may be any type of gas turbine engine, including, but not limited to, a turbofan (bypass) gas turbine engine, turbojet, turboprop, ramjet, scramjet or open rotor gas turbine engine, and for any application, for example aircraft, industrial, and marine application. Electrical rafts 200 such as any of those described and/or claimed herein may be used as part of any apparatus, such as any vehicle, including land, sea, air and space vehicles, such as motor vehicles (including cars and busses), trains, boats, submarines, aircraft (including aeroplanes and helicopters) and spacecraft (including satellites and launch vehicles).
(52) It will be appreciated that many alternative configurations and/or arrangements of electrical rafts 200 and gas turbine engines 10 comprising electrical rafts 200 other than those described herein may fall within the scope of the invention. For example, alternative arrangements of electrical rafts 200 (for example in terms of the arrangement, including number/shape/positioning/constructions, of electrical connectors 700, the arrangement/shape/positioning/construction of the electrical rafts 200, the type and/or positioning of components (if any) mounted to/embedded in the electrical rafts 200, the rigid material 220 and the electrical conductors 252) may fall within the scope of the invention and may be readily apparent to the skilled person from the disclosure provided herein. Alternative arrangements of connections (for example mechanical, electrical and/or fluid) between the electrical (or non-electrical) rafts and between the electrical (or non-electrical) rafts and other components may fall within the scope of the invention and may be readily apparent to the skilled person from the disclosure provided herein. Furthermore, any feature described and/or claimed herein may be combined with any other compatible feature described in relation to the same or another embodiment.