ALL-SOLID-STATE SECONDARY CELL
20170222259 ยท 2017-08-03
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M2220/30
ELECTRICITY
H01M10/054
ELECTRICITY
International classification
Abstract
An ion conductive glass ceramics having the formula Na.sub.2SP.sub.2S.sub.5, wherein the Na.sub.2S in the ion conductive glass ceramics is contained in an amount of from 70 to 75 mole %, and wherein the ion conductive glass ceramics has a state where crystal parts are dispersed in the glass ingredient of an amorphous state and where the crystal parts contain tetragonal Na.sub.3PS.sub.4.
Claims
1. An ion conductive glass ceramics having the formula Na.sub.2SP.sub.2S.sub.5, wherein the Na.sub.2S in the ion conductive glass ceramics is contained in an amount of from 70 to 75 mole %, and wherein the ion conductive glass ceramics has a state where crystal parts are dispersed in the glass ingredient of an amorphous state and where the crystal parts contain tetragonal Na.sub.3PS.sub.4.
2. The ion conductive glass ceramics of claim 1, wherein the ion conductive glass ceramics is contained in a solid electrolyte layer of an all-solid-state secondary cell.
3. The ion conductive glass ceramics of claim 1, wherein the crystal parts are contained in an amount of 50% by weight or more of the ion conductive glass ceramics.
4. An all-solid-state secondary cell comprising at least a positive electrode, a negative electrode and a solid electrolyte layer, wherein the solid electrolyte layer contains the ion conductive glass ceramics of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
MODE FOR CARRYING OUT THE INVENTION
[0037] The all-solid-state secondary cell of the present invention (sodium all-solid-state secondary cell of a low-temperature operating type) is equipped with at least a positive electrode, a negative electrode and a solid electrolyte layer which is positioned between the positive electrode and the negative electrode. Here, low temperature means the temperature where charge and discharge are possible and it is lower than the melting point of the components constituting the all-solid-state secondary cell and, for example, it means the range of 0 to 100 C. Further, the term all-solid-state secondary cell means a secondary cell containing the electrolyte free of solvent in the cell.
[0038] (Positive Electrode)
[0039] The positive electrode contains a positive electrode active material comprising Na.sub.2S.sub.x (x=1 to 8). This positive electrode active material is common to a substance which is able to be contained in the solid electrolyte layer. Therefore, between the positive electrode and the solid electrolyte layer, formation of non-contacting interface of them can be prevented and a conductive path for the transfer of Na in the positive electrode active material to the solid electrolyte layer during the charge can be easily formed. There is an additional advantage that the amount of Na to be transferred to the solid electrolyte layer can be made abundant.
[0040] As to Na.sub.2S.sub.x, a sulfide such as Na.sub.2S, Na.sub.2S.sub.2, Na.sub.2S.sub.3, Na.sub.2S.sub.4 or Na.sub.2S.sub.8 may be exemplified. As to the sulfides as such, either one of them or a mixture thereof may be used. Among those sulfides, Na.sub.2S, Na.sub.2S.sub.2 and Na.sub.2S.sub.4 are preferred and Na.sub.2S is more preferred.
[0041] The positive electrode active material may contain an active material other than Na.sub.2S. Examples thereof are various transition metal oxides such as Na.sub.0.44MnO.sub.2, NaNi.sub.0.5Mn.sub.0.5O.sub.2, FeS, TiS.sub.2, Mo.sub.6S.sub.8, MoS.sub.2, NaCoO.sub.2, NaFeO.sub.2, NaCrO.sub.2, Na.sub.3V.sub.2(PO.sub.4).sub.3 and NaMn.sub.2O.sub.4.
[0042] The positive electrode may be composed of only the positive electrode active material or may be mixed with a binder, a conductive agent, an electrolyte, etc. Content of Na.sub.2S in the positive electrode is preferred to be within a range of 10 to 90% by weight. When the content is less than 10% by weight, it is hard to obtain the all-solid-state secondary cell of high capacity. When the content is more than 90% by weight, amount of Na which does not contribute in a cell reaction becomes high whereby the utilizing rate of the positive electrode active material may lower. The content may, for example, be 10% by weight, 20% by weight, 30% by weight, 40% by weight, 50% by weight, 60% by weight, 70% by weight, 80% by weight or 90% by weight. More preferred content is within a range of 25 to 75% by weight.
[0043] As to the binder, there may be exemplified polyvinylidene fluoride, polytetrafluroethylene, polyvinyl alcohol, polyvinyl acetate, polymethyl methacrylate and polyethylene.
[0044] As to the conductive agent, there may be exemplified natural graphite, artificial graphite, acetylene black, Ketjenblack, Denka black, carbon black and vapor-grown carbon fiber (VGCF).
[0045] As to the electrolyte, there may be exemplified an electrolyte used for the solid electrolyte layer which will be mentioned later.
[0046] The positive electrode may be prepared as pellets by, for example, mixing the positive electrode active material optionally with the binder, the conductive agent, the electrolyte, etc. followed by pressing the resulting mixture. Here, in mixing the conductive agent and the electrolyte with the positive electrode active material, there is no particular limitation for a mixing means. Thus, there may be exemplified a mixing using a mortar and a mixing by means of mechanical milling. Particularly in mixing the electrolyte with other ingredient, it is preferred to be conducted by means of a mechanical milling by which it is possible to mix more uniformly.
[0047] The positive electrode may be formed on a collector such as stainless steel, Al or Cu.
[0048] (Solid Electrolyte Layer)
[0049] The solid electrolyte layer contains an ion-conductive glass ceramics represented by the formula (I): Na.sub.2S-M.sub.xS.sub.y, wherein M is selected from P, Si, Ge, B and Al; x and y each is an integer giving a stoichiometric ratio depending upon the type of M; and Na.sub.2S is contained in an amount of more than 67 mole % to less than 80 mole %. Specific examples of the glass ceramics are Na.sub.2SP.sub.2S.sub.5, Na.sub.2SSiS.sub.2, Na.sub.2SGeS.sub.2, Na.sub.2SB.sub.2S.sub.3 and Na.sub.2SAl.sub.2S.sub.3. Among them, Na.sub.2SP.sub.2S.sub.5 is particularly preferred. Further, another ion-conductive material such as NaI or Na.sub.3PO.sub.4 may also be added thereto. The amount of the ion-conductive glass ceramics in the solid electrolyte layer is preferably 90% by weight or more and, more preferably, the total amount.
[0050] In addition, Na.sub.2S-M.sub.xS.sub.y contains Na.sub.2S in an amount of more than 67 mole % and less than 80 mole %. When the amount is within this range, ion conductivity can be enhanced as compared with the corresponding glass. The rate of Na.sub.2S may, for example, be 79 mole %, 70 mole %, 60 mole %, 50 mole %, 40 mole %, 30 mole %, 20 mole % or 10 mole %. It is more preferred to contain more than 70 mole % and less than 80 mole % of Na.sub.2S and it is still more preferred to contain 73 to 77 mole % of Na.sub.2S.
[0051] The ion-conductive glass ceramics may be in such a state where crystal part is dispersed in a glass ingredient of an amorphous state. The rate of the crystal part to the whole glass ceramics is preferably 50% by weight or more and, more preferably, 80% by weight or more. This rate may, for example, be by 50% by weight, 60% by weight, 70% by weight, 80% by weight or 90% by weight. The rate of the crystal part can be measured by means of a solid NMR.
[0052] Incidentally, in the glass ceramics, it is preferred that there is no glass transition point which was present in the corresponding glass.
[0053] Thickness of the solid electrolyte layer is preferably 1 to 1000 m and, more preferably, 1 to 200 m. This thickness may, for example, be 1 m, 100 m, 200 m, 300 m, 400 m, 500 m, 600 m, 700 m, 800 m, 900 m or 1000 m. The solid electrolyte layer may, for example, be prepared in pellets by pressing the material thereof.
[0054] A process for producing the above ion-conductive glass ceramics includes, for example, the following step.
[0055] (i) a step where a material mixture containing Na.sub.2S and M.sub.xS.sub.y in a predetermined rate for giving the formula (I): Na.sub.2S-M.sub.xS.sub.y is subjected to a mechanical milling treatment to give glass; and
[0056] (ii) a step where glass is converted to the ion-conductive glass ceramics by subjecting the glass to a heat treatment at the temperature of a glass transition point or higher.
[0057] (1) Step (i)
[0058] In the mechanical milling treatment in the step (i), there is no particular limitation for its treating device and treating condition so far as the materials can be well mixed and made to react.
[0059] As to a treating device, a ball mill may be usually used. The ball mill is preferred since a big mechanical energy can be obtained thereby. Among the ball mill, a preferred one is a planet-type ball mill since a pot rotates on its axis while a stand plate revolves around whereby high impact energy can be efficiently generated.
[0060] A treating condition may be appropriately set depending upon the treating device used therefor. For example, when a ball mill is used, the materials can be more uniformly mixed and made to react if the revolving velocity is higher and/or the treating time is longer. Incidentally, the term reading and/or means A, B or, A and B when expressed as A and/or B. To be more specific, when the planet-type ball mill is used, such a condition where revolving velocity of 50 to 600 revolutions per minute, treating time of 0.1 to 50 hour(s) and 1 to 100 kWh for 1 kg of a material mixture may be exemplified. The revolving velocity may, for example, be 50 rpm, 100 rpm, 200 rpm, 300 rpm, 400 rpm, 500 rpm or 600 rpm. The treating time may, for example, be 0.1 hour, 10 hours, 20 hours, 30 hours, 40 hours or 50 hours. Electric power for the treatment may, for example, be 6 kWh/1 kg of material mixture, 10 kWh/1 kg of material mixture, 20 kWh/1 kg of material mixture, 30 kWh/1 kg of material mixture, 40 kWh/1 kg of material mixture, 50 kWh/1 kg of material mixture or 60 kWh/1 kg of material mixture. More preferred treating condition may be revolving velocity of 200 to 500 rpm, treating time of 1 to 20 hour(s) and 6 to 50 kWh for 1 kg of the material mixture.
[0061] (2) Step (ii)
[0062] The glass obtained in the above step (i) is subjected to a heat treatment to convert to the ion-conductive glass ceramics. This heating treatment is carried out at a temperature which is a glass transition point or higher.
[0063] The glass transition point (T.sub.g) varies depending upon the ratio of Na.sub.2S to M.sub.xS.sub.y and, in the case of Na.sub.2SP.sub.2S.sub.5 for example, it is within a range of 180 to 200 C. T.sub.g may, for example, be 180 C., 185 C., 190 C., 195 C. or 200 C. The first crystallizing temperature (T.sub.c) is within a range of 190 to 240 C. T.sub.c may, for example, be 190 C., 200 C., 210 C., 220 C., 230 C. or 240 C. Although the upper limit of the temperature for the heat treatment is not particularly limited, it is usually the first crystallizing temperature +100 C.
[0064] The heat treatment time is the time by which the glass can be converted to the ion-conductive glass ceramics and, when the heat treatment temperature is high or low, the time becomes short or long, respectively. The time for heat treatment is usually within a range of 0.1 to 10 hour(s). The time for heat treatment may, for example, be 0.1 hour, 3 hours, 5 hours, 7 hours, 9 hours or 10 hours.
[0065] There is no particular limitation for the negative electrode. The negative electrode may comprise a negative electrode active material only or may be mixed with a binder, a conductive agent, an electrolyte, etc.
[0066] As to the negative electrode active material, there may be exemplified metal (such as Na, In or Sn), Na alloy, graphite, hard carbon and various transition metal oxides (such as Li.sub.4/3Ti.sub.5/3O.sub.4, Na.sub.3V.sub.2(PO.sub.4).sub.3 and SnO). A range of the rate of the negative electrode active material in the negative electrode may be set at about the same range of the rate of the positive electrode active material in the positive electrode.
[0067] As to the binder, the conductive agent and the electrolyte, any of them listed in the above column for the positive electrode may be used.
[0068] The negative electrode may be obtained in pellets by, for example, mixing the negative electrode active material with the binder, the conductive agent, the electrolyte, etc. followed by pressing the resulting mixture. When a metal sheet (foil) is used as the negative electrode active material comprising metal or alloy thereof, it may be used just as it is.
[0069] The negative electrode may be formed on a collector such as stainless steel, Al or Cu.
[0070] (Process for Production of All-Solid-Phase Secondary Cell)
[0071] The all-solid-phase secondary cell may, for example, be produced by layering the positive electrode, the solid electrolyte layer and the negative electrode followed by pressing.
EXAMPLES
[0072] Although the present invention will be more specifically illustrated by way of the following Examples, it is not limited by those Examples at all.
Example 1
[0073] (Production of Solid Electrolyte Layer)
[0074] Step (i): Mechanical milling treatment
[0075] Na.sub.2S (manufactured by Aldrich; purity: 99%) and P.sub.2S.sub.5 (manufactured by Aldrich; purity: 99%) in a mole ratio of 67:33, 70:30, 75:25 or 80:20 were poured into a planet-type ball mill. After pouring, a mechanical milling treatment was carried out to give 67Na.sub.2S-33P.sub.2S.sub.5, 70Na.sub.2S-30P.sub.2S.sub.5, 75Na.sub.2S-25P.sub.2S.sub.5 or 80Na.sub.2S-20P.sub.2S.sub.5, respectively.
[0076] As to the planet-type ball mill, Pulverisette P-7 manufactured by Fritsch was used where pot and ball were made of ZrO.sub.2 and a mill where 500 balls of 4 mm diameter were placed in a 45-ml pot was used. The mechanical milling treatment was carried out for 20 hours at the revolving velocity of 510 rpm and room temperature in a glove box of a dry nitrogen atmosphere.
[0077] In the meanwhile, the above production process was in accordance with the description in Experimental in Akitoshi Hayashi, et al., Journal of Non-Crystalline Solids, 356 (2010), pages 2670 to 2673.
[0078] When 80 mg of each of the above four kinds of Na.sub.2SP.sub.2S.sub.5 was pressed (pressure: 370 MPa/cm.sup.2), there were produced pellets of 10 mm diameter and about 1 mm thickness.
[0079] With regard to the resulting glass, its XRD pattern is shown in
[0080] From
[0081] From
[0082] From
[0083] In
[0084] Step (ii): Heat Treatment
[0085] Pellets comprising each of the above-mentioned four kinds of glass were heated starting from room temperature (25 C.) to 280 C. (not lower than crystallizing temperature) so that the glass was made into the glass ceramics. Further, after reaching 280 C., the glass ceramics was cooled down to room temperature to give the solid electrolyte layer (70 mg) of 10 mm diameter and 1 mm thickness. During this heating and cooling cycle, electric conductivity of the pellet was measured every about 15 C. Results of the measurement are shown in
[0086] From
[0087] In addition, the result where activation energies (Ea) of conductance of glass and glass ceramics were measured is shown in Table 1 together with the data of electric conductivity at room temperature. In Table 1, G means the glass and GC means the glass ceramics. Further, the result of Table 1 is collectively shown in
TABLE-US-00001 TABLE 1 conduction electric activation conductivity energy mole ratio % Scm.sup.1 kJmol.sup.1 of Na.sub.2S G GC G GC 67 2.1 10.sup.6 1.8 10.sup.6 47 51 70 2.8 10.sup.6 4.7 10.sup.5 48 31 75 3.7 10.sup.6 2.6 10.sup.4 53 25 80 9.9 10.sup.6 1.9 10.sup.6 41 42
[0088] From
[0089] XRD patterns and .sup.31PMAS-NMR of 67Na.sub.2S-33P.sub.2S.sub.5, 70Na.sub.2S-30P.sub.2S.sub.5, 75Na.sub.2S-25P.sub.2S.sub.5 and 80Na.sub.2S-20P.sub.2S.sub.5 after the heat treatment are shown in
[0090] Document A: M. Jansen, et al., Journal of Solid State Chemistry, 92(1992), 110.
[0091] It is noted from
[0092] From
[0093] (Production of Positive Electrode)
[0094] Na.sub.2S as a positive electrode active material, acetylene black (HS-100 manufactured by Denki Kagaku Kogyo of Japan) as a conductive agent and the glass ceramics made by the above 75Na.sub.2S-25P.sub.2S.sub.5 as a solid electrolyte were weighed in the ratio of 25:25:50% by weight (total weight: 15.5 mg).
[0095] The positive electrode active material and a conductive agent were mixed using a mortar for 10 minutes. After that, the resulting two-ingredient mixture was subjected to the mechanical milling treatment the same as above together with the solid electrolyte. The resulting three-ingredient mixture was pressed to give a positive electrode of 10 mm diameter and 100 m thickness.
[0096] (Negative Electrode)
[0097] As to a negative electrode, an In foil of 9 mm diameter and 0.1 mm thickness was used.
[0098] (Production of All-Solid-State Secondary Cell)
[0099] The resulting positive electrode, solid electrolyte (75Na.sub.2S-25P.sub.2S.sub.5) and negative electrode were layered in this order and the resulting layered product was sandwiched using stainless steels as a positive electrode collector and a negative electrode collector followed by pressing to give an all-solid-state secondary cell. The resulting all-solid-state secondary cell was subjected to the following charge-discharge test.
[0100] Charge-discharge condition: under room temperature, current density 0.013 mA/cm.sup.2 and potential range 0 to 3 V (vs. Na)
[0101] A charge-discharge curve of the resulting all-solid-state secondary cell is shown in
Comparative Example 1
[0102] Na.sub.0.44MnO.sub.2 as a positive electrode active material, Glass ceramics made by 75Na.sub.2S-25P.sub.2S.sub.5 of Example 1 as an electrolyte and acetylene black as a conductive agent were weighed in the ratio by weight of 40:60:6 (total weight: 15 mg) followed by mixing and pressing to give a positive electrode.
[0103] Na.sub.0.44MnO.sub.2 was prepared as follows. Firstly, Na.sub.2CO.sub.4 and Mn.sub.2O.sub.3 were weighed in a mole ratio of 0.55:1. Na.sub.2CO.sub.4 and Mn.sub.2O.sub.3 were mixed in a mortar for 30 minutes. The mixture was pressed to make into pellets and burned at 800 C. for 12 hours. The resulting burned product was subjected to the same mechanical milling treatment as in Example 1 to give Na.sub.0.44MnO.sub.2.
[0104] As to a solid electrolyte layer, the same one as in Example 1 was used.
[0105] As to a negative electrode, such a one where metal sodium was precipitated onto stainless steel as a collector during the initial charge stage was used.
[0106] Production of an all-solid-state cell was conducted in the same manner as in Example 1 except the use of the above positive electrode, solid electrolyte layer and negative electrode.
[0107] A charge-discharge curve of the resulting all-solid-state secondary state is shown in
Example 2
[0108] Na.sub.2S as a positive electrode active material, acetylene black (HS-100 manufactured by Denki Kagaku Kogyo) as a conductive agent and Glass ceramics made by the above 75Na.sub.2S-25P.sub.2S.sub.5 as a solid electrolyte were weighed in the ratio of 25:25:50% by weight (total weight: 4.8 mg).
[0109] The positive electrode active material was subjected to a mechanical milling treatment for 10 hours at the revolving velocity of 230 rpm in dehydrated toluene (The device used for the treatment was the same as that in Example 1). After the conductive agent was added to the positive electrode active material treated as such, the mixture was subjected to a mechanical milling treatment for 10 hours at the revolving velocity of 370 rpm. The resulting two-ingredient mixture was subjected to a mechanical milling together with the solid electrolyte for 30 minutes at the revolving velocity of 300 rpm. The resulting three-ingredient mixture was pressed to give a positive electrode.
[0110] (Negative Electrode)
[0111] Sn as an negative electrode active material and Glass ceramics made by the above 75Na.sub.2S-25P.sub.2S.sub.5 as a solid electrolyte were weighed in the ratio of 70:30% by weight (total weight: 42.1 mg).
[0112] The negative electrode active material and the conductive agent were mixed for 10 minutes in a mortar. The resulting two-ingredient mixture was pressed to give a negative electrode.
[0113] (Production of All-Solid-State Secondary Cell)
[0114] An all-solid-state secondary cell was produced from the resulting positive electrode, solid electrolyte layer 75Na.sub.2S-25P.sub.2S.sub.5) and negative electrode according to the same manner as in Example 1. The resulting all-solid-stat secondary cell was subjected to the following charge-discharge test.
[0115] Charging-discharging condition: under room temperature, current density 0.013 mA/cm.sup.2 and potential range 0 to 3 V (vs. NaSn)
[0116] A charge-discharge curve of the resulting all-solid-state secondary cell is shown in