Integrated level shifter
09722609 ยท 2017-08-01
Assignee
Inventors
Cpc classification
Y02B40/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10D84/84
ELECTRICITY
H01L2924/0002
ELECTRICITY
H03K3/012
ELECTRICITY
H02J7/00
ELECTRICITY
H02M1/088
ELECTRICITY
H01L2924/0002
ELECTRICITY
H10D89/60
ELECTRICITY
H10D64/257
ELECTRICITY
H02M3/1584
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/48137
ELECTRICITY
H01L2924/00
ELECTRICITY
H02M3/1588
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L29/20
ELECTRICITY
H01L29/10
ELECTRICITY
H01L29/417
ELECTRICITY
H01L29/40
ELECTRICITY
Abstract
GaN-based half bridge power conversion circuits employ control, support and logic functions that are monolithically integrated on the same devices as the power transistors. In some embodiments a low side GaN device communicates through one or more level shift circuits with a high side GaN device. Both the high side and the low side devices may have one or more integrated control, support and logic functions. Some devices employ electro-static discharge circuits and features formed within the GaN-based devices to improve the reliability and performance of the half bridge power conversion circuits.
Claims
1. A level shift circuit comprising: a GaN-based level shift transistor, comprising: a gate connected to a gate terminal, a drain connected to a drain terminal, and a source connected to a source terminal, wherein the level shift transistor is configured to receive an input referenced to a ground at the gate terminal and to generate an output at the drain terminal, wherein the output is referenced to a floating voltage.
2. The level shift circuit of claim 1, further comprising an electronically conductive element between the source terminal and a ground.
3. The level shift circuit of claim 1, further comprising: a first conductive element connected between the drain terminal and a floating power supply; and a first pull up transistor connected between the drain terminal and the floating power supply.
4. The level shift circuit of claim 1, wherein the level shift transistor is configured to receive a pulsed input signal, and wherein a duration of one or more pulses of the pulsed input signal is less than 500 nanoseconds.
5. The level shift circuit of claim 1, wherein the level shift transistor is configured to receive a pulsed input signal, and wherein a duration of one or more pulses of the pulsed input signal is less than 200 nanoseconds.
6. The level shift circuit of claim 1, wherein the level shift transistor is configured to receive a pulsed input signal, and wherein a duration of one or more pulses of the pulsed input signal is less than 100 nanoseconds.
7. The level shift circuit of claim 1, wherein the level shift transistor is configured to receive a pulsed input signal, and wherein a duration of one or more pulses of the pulsed input signal is less than 75 nanoseconds.
8. The level shift circuit of claim 1, wherein a channel width of the level shift transistor is less than 100 microns.
9. The level shift circuit of claim 1, wherein a channel width of the level shift transistor is less than 50 microns.
10. The level shift circuit of claim 1, wherein a channel width of the level shift transistor is less than 10 microns.
11. The level shift circuit of claim 1, wherein a channel width of the level shift transistor is less than 5 microns.
12. The level shift circuit of claim 1, wherein the level shift transistor is configured to conduct not more than 2 milliamps.
13. The level shift circuit of claim 1, wherein the level shift transistor is rated for 650V.
14. The level shift circuit of claim 1, wherein the level shift transistor has less than 25 picocoulombs of output charge (Qoss).
15. The level shift circuit of claim 1, wherein the level shift transistor includes a source ohmic contact area connected to a source terminal, wherein the source terminal is connected to a metal pad that is adjacent to the source terminal, and wherein the metal pad has an area greater than 100 times area of the source ohmic contact.
16. The level shift circuit of claim 1, wherein the level shift transistor includes a drain ohmic contact area connected to a drain terminal, and the drain terminal is connected to a metal pad that is that is adjacent to the source terminal, and wherein the metal pad has an area greater than 100 times area of the drain ohmic contact.
17. The level shift circuit of claim 16, further comprising a conductive shield underneath the metal pad.
18. The level shift circuit of claim 17, wherein the conductive shield is referenced to the floating supply.
19. The level shift circuit of claim 17, wherein the conductive shield is referenced to ground.
20. The level shift circuit of claim 1, wherein the level shift transistor comprises a source area and a drain area and the source area does not encircle the drain area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
DETAILED DESCRIPTION
(42) Certain embodiments of the present invention relate to half bridge power conversion circuits that employ one or more gallium nitride (GaN) devices. While the present invention can be useful for a wide variety of half bridge circuits, some embodiments of the invention are particularly useful for half bridge circuits designed to operate at high frequencies and/or high efficiencies with integrated driver circuits, integrated level shift circuits, integrated bootstrap capacitor charging circuits, integrated startup circuits and/or hybrid solutions using GaN and silicon devices, as described in more detail below.
(43) Half Bridge Circuit #1
(44) Now referring to
(45) The integrated half bridge power conversion circuit 100 illustrated in
(46) In one embodiment, low side GaN device 103 may have a GaN-based low side circuit 104 that includes a low side power transistor 115 having a low side control gate 117. Low side circuit 104 may further include an integrated low side transistor driver 120 having an output 123 connected to low side transistor control gate 117. In another embodiment high, side GaN device 105 may have a GaN-based high side circuit 106 that includes a high side power transistor 125 having a high side control gate 127. High side circuit 106 may further include an integrated high side transistor driver 130 having an output 133 connected to high side transistor control gate 127.
(47) A voltage source 135 (also known as a rail voltage) may be connected to a drain 137 of high side transistor 125, and the high side transistor may be used to control power input into power conversion circuit 100. High side transistor 125 may further have a source 140 that is coupled to a drain 143 of low side transistor 115, forming a switch node 145. Low side transistor 115 may have a source 147 connected to ground. In one embodiment, low side transistor 115 and high side transistor 125 may be GaN-based enhancement-mode field effect transistors. In other embodiments low side transistor 115 and high side transistor 125 may be any other type of device including, but not limited to, GaN-based depletion-mode transistors, GaN-based depletion-mode transistors connected in series with silicon based enhancement-mode field-effect transistors having the gate of the depletion-mode transistor connected to the source of the silicon-based enhancement-mode transistor, silicon carbide based transistors or silicon-based transistors.
(48) In some embodiments high side device 105 and low side device 103 may be made from a GaN-based material. In one embodiment the GaN-based material may include a layer of GaN on a layer of silicon. In further embodiments the GaN based material may include, but not limited to, a layer of GaN on a layer of silicon carbide, sapphire or aluminum nitride. In one embodiment the GaN based layer may include, but not limited to, a composite stack of other III nitrides such as aluminum nitride and indium nitride and III nitride alloys such as AlGaN and InGaN. In further embodiments, GaN-based low side circuit 104 and GaN-based high side circuit 106 may be disposed on a monolithic GaN-based device. In other embodiments GaN-based low side circuit 104 may be disposed on a first GaN-based device and GaN-based high side circuit 106 may be disposed on a second GaN-based device. In yet further embodiments GaN-based low side circuit 104 and GaN-based high side circuit 106 may be disposed on more than two GaN-based devices. In one embodiment, GaN-based low side circuit 104 and GaN-based high side circuit 106 may contain any number of active or passive circuit elements arranged in any configuration.
(49) Low Side Device
(50) Low side device 103 may include numerous circuits used for the control and operation of the low side device and high side device 105. In some embodiments, low side device 103 may include logic, control and level shift circuits (low side control circuit) 150 that controls the switching of low side transistor 115 and high side transistor 125 along with other functions, as discussed in more detail below. Low side device 103 may also include a startup circuit 155, a bootstrap capacitor charging circuit 157 and a shield capacitor 160, as also discussed in more detail below.
(51) Now referring to
(52) In one embodiment, first and a second level shift transistors 203, 205, respectively, may be employed to communicate with high side logic and control circuit 153 (see
(53) In other embodiments first level shift transistor 203 may experience high voltage and high current at the same time (i.e. the device may operate at the high power portion of the device Safe Operating Area) for as long as high side transistor 125 (see
(54) In one embodiment, first level shift transistor 203 may comprise a portion of an inverter circuit having a first input and a first output and configured to receive a first input logic signal at the first input terminal and in response, provide a first inverted output logic signal at the first output terminal, as discussed in more detail below. In further embodiments the first input and the first inverted output logic signals can be referenced to different voltage potentials. In some embodiments, first level shift resistor 207 may be capable of operating with the first inverted output logic signal referenced to a voltage that is more than 13 volts higher than a reference voltage for the first input logic signal. In other embodiments it may be capable of operating with the first inverted output logic signal referenced to a voltage that is more than 20 volts higher than a reference voltage for the first input logic signal, while in other embodiments it may be between 80-400 volts higher.
(55) In other embodiments, first level shift resistor 207 may be replaced by any form of a current sink. For example, in one embodiment, source 210 of first level shift transistor 203 may be connected to a gate to source shorted depletion-mode device. In a further embodiment, the depletion-mode device may be fabricated by replacing the enhancement-mode gate stack with a high voltage field plate metal superimposed on top of the field dielectric layers. The thickness of the field dielectric and the work function of the metal may be used to determine the pinch-off voltage of the stack.
(56) In other embodiments first level shift resistor 207 may be replaced by a current sink. The current sink may use a reference current (Iref) that may be generated by startup circuit 155 (illustrated in
(57) Second level shift transistor 205 may be designed similar to first level shift transistor 203 (e.g., in terms of voltage capability, current handling capability, thermal resistance, etc.). Second level shift transistor 205 may also be built with either an active current sink or a resistor, similar to first level shift transistor 203. In one embodiment the primary difference with second level shift transistor 205 may be in its operation. In some embodiments the primary purpose of second level shift transistor 205 may be to prevent false triggering of high side transistor 125 (see
(58) In one embodiment, for example, false triggering can occur in a boost operation when low side transistor 115 turn off results in the load current flowing through high side transistor 125 while the transistor is operating in the third quadrant with its gate shorted to its source (i.e., in synchronous rectification mode). This condition may introduce a dv/dt condition at switch node (Vsw) 145 since the switch node was at a voltage close to ground when low side transistor 115 was on and then transitions to rail voltage 135 over a relatively short time period. The resultant parasitic C*dv/dt current (i.e., where C=Coss of first level shift transistor 203 plus any other capacitance to ground) can cause first level shift node 305 (see
(59)
(60) In further embodiments, when level shift driver circuit 217 (see
(61) Conversely, when level shift driver circuit 217 (see
(62) In some embodiments pull up resistor 303 may instead be an enhancement-mode transistor, a depletion-mode transistor or a reference current source element. In further embodiments pull up resistor 303 may be coupled between the drain and the positive terminal of a floating supply (e.g., a bootstrap capacitor, discussed in more detail below) that is referenced to a different voltage rail than ground. In yet further embodiments there may be a first capacitance between the first output terminal (LS_NODE) 305 and switch node (Vsw) 145 (see
(63) Logic, control and level shifting circuit 150 (see
(64) Now referring to
(65) In one embodiment, level shift driver circuit 217 is driven directly by the pulse-width modulated high side signal (PWM_HS) from the controller (not shown). In some embodiments the (PWM_HS) signal may be supplied by an external control circuit. In one embodiment the external control circuit may be an external controller that is in the same package with high side device 105, low side device 103, both devices, or packaged on its own. In further embodiments, level shift driver circuit 217 may also include logic that controls when the level shift driver circuit communicates with first level shift transistor 203 (see
(66) In further embodiments level shift driver circuit 217 may generate a shoot through protection signal for the low side transistor (STP_LS) that is used to prevent shoot through arising from overlapping gate signals on low side transistor 115 and high side transistor 125. The function of the (STP_LS) signal may be to ensure that low side driver circuit 120 (see
(67) In further embodiments, logic for UVLO and shoot-through protection may implemented by adding a multiple input NAND gate to first inverter 405, where the inputs to the NAND gate are the (PWM_HS), (LS_UVLO) and (STP_HS) signals. In yet further embodiments, first inverter 405 may only respond to the (PWM_HS) signal if both (STP_HS) and (LS_UVLO) signals are high. In further embodiments, the STP_HS signal may be generated from the low side gate driver block 120, as explained in separate figures with more detail.
(68) Now referring to
(69)
(70) Now referring to
(71) Now referring to
(72) In some embodiments, the turn on transient of the (BOOTFET_DR) signal may be delayed by the introduction of a series delay resistor 705 to the input of second buffer 745, that may be a gate of a transistor in a final buffer stage. In further embodiments, the turn off transient of low side transistor 115 (see
(73) Now referring to
(74) In further embodiments, certain portions of low side drive circuit 120 may have an asymmetric hysteresis. Some embodiments may include asymmetric hysteresis using a resistor divider 840 with a transistor pull down 850.
(75) Further embodiments may have multiple input NAND gates for the (STP_LS) signal (shoot through protection on low side transistor 115). In one embodiment, low side drive circuit 120 may receive the shoot through protection signal (STP_LS) from level shift driver circuit 217. The purpose of the (STP_LS) signal may be similar to the (STP_HS) signal described previously. The (STP_LS) signal may ensure that low side transistor drive circuit 120 does not communicate with gate 117 (see
(76) In some embodiments, low side transistor drive circuit 120 may employ multiple input NAND gates for the (LS_UVLO) signal received from UVLO circuit 227 (see
(77) Now referring to
(78) In one embodiment, a depletion-mode transistor 905 may act as the primary current source in the circuit. In further embodiments depletion-mode transistor 905 may be formed by a metal layer disposed over a passivation layer. In some embodiments, depletion-mode transistor 905 may use a high voltage field plate (typically intrinsic to any high-voltage GaN technology) as the gate metal. In further embodiments a field dielectric may act as the gate insulator. The resultant gated transistor may be a depletion-mode device with a high channel pinch-off voltage (Vpinch) (i.e., pinch-off voltage is proportional to the field dielectric thickness). Depletion-mode transistor 905 may be designed to block relatively high voltages between its drain (connected to V+) and its source. Such a connection may be known as a source follower connection. Depletion-mode transistor 905 may have a gate 906 coupled to ground, a source 907 coupled to a first node 911 and a drain 909 coupled to voltage source 135.
(79) In further embodiments a series of identical diode connected enhancement-mode low-voltage transistors 910 may be in series with depletion-mode transistor 905. Series of identical diode connected enhancement-mode low-voltage transistors 910 may be connected in series between a first node 911 and a second node 912. One or more intermediate nodes 913 may be disposed between each of series of identical diode connected enhancement-mode low-voltage transistors 910. The width to length ratio of the transistors may set the current drawn from (V+) as well as the voltage across each diode. To remove threshold voltage and process variation sensitivity, series of identical diode connected enhancement-mode low-voltage transistors 910 may be designed as large channel length devices. In some embodiments, series of identical diode connected enhancement-mode low-voltage transistors 910 may be replaced with one or more high value resistors.
(80) In further embodiments, at the bottom end of series of identical diode connected enhancement-mode low-voltage transistors 910, a current mirror 915 may be constructed from two enhancement-mode low-voltage transistors and used to generate a reference current sink (Iref). First current mirror transistor 920 may be diode connected and second current mirror transistor 925 may have a gate connected to the gate of the first current mirror transistor. The sources of first and second current mirror transistors 920, 925, respectively may be coupled and tied to ground. A drain terminal of first current mirror transistor 920 may be coupled to second junction 912 and a source terminal of second current mirror transistor 925 may be used as a current sink terminal. This stack of current mirror 915 and series of identical diode connected enhancement-mode low-voltage transistors 910 may form what is known as a source follower load to depletion-mode transistor 905.
(81) In other embodiments, when gate 906 of depletion-mode transistor 905 is tied to ground, source 907 of the depletion-mode transistor may assume a voltage close to (Vpinch) when current is supplied to the source follower load. At the same time the voltage drop across diode connected transistor 920 in current mirror 915 may be close to the threshold voltage of the transistor (Vth). This condition implies that the voltage drop across each of series of identical diode connected enhancement-mode low-voltage transistors 910 may be equal to (VpinchVth)/n where n is the number of diode connected enhancement-mode transistors between current mirror 915 and depletion-mode transistor 905.
(82) For example, if the gate of a startup transistor 930 is connected to the third identical diode connected enhancement-mode low-voltage transistor from the bottom, the gate voltage of the startup transistor may be 3*(VpinchVth)/n+Vth. Therefore, the startup voltage may be 3*(VpinchVth)/n+VthVth=3*(VpinchVth)/n. As a more specific example, in one embodiment where (Vpinch)=40 volts, (Vth)=2 volts where n=6 and (Vstartup)=19 volts.
(83) In other embodiments, startup circuit 155 may generate a reference voltage signal (Vref). In one embodiment, the circuit that generates (Vref) may be similar to the startup voltage generation circuit discussed above. A reference voltage transistor 955 may be connected between two transistors in series of identical diode connected enhancement-mode low-voltage transistors 910. In one embodiment (Vref)=(VpinchVth)/n.
(84) In further embodiments, a disable pull down transistor 935 may be connected across the gate to source of startup transistor 930. When the disable signal is high, startup transistor 930 will be disabled. A pull down resistor 940 may be connected to the gate of disable transistor 935 to prevent false turn on of the disable transistor. In other embodiments a diode clamp 945 may be connected between the gate and the source terminals of startup transistor 930 to ensure that the gate to source voltage capabilities of the startup transistor are not violated during circuit operation (i.e., configured as gate overvoltage protection devices). In some embodiments, diode clamp 945 may be made with a series of diode connected GaN-based enhancement-mode transistors 1050, as illustrated in
(85) Now referring to
(86) In other embodiments voltages (VA) and (VB), 1120 and 1125, respectively, may be proportional to (Vcc) or (Vdd_LS) and (Vref) as dictated by the resistor divider ratio on each input. When (VA) 1120>(VB) 1125 the output of the inverting terminal goes to a low state. In one specific embodiment, the low state=(Vth) since the current source creates a source follower configuration. Similarly when (VA) 1120<(VB) 1125 the output goes to a high state (Vref). In some embodiments down level shifter 1110 may be needed because the low voltage needs to be shifted down by one threshold voltage to ensure that the low input to the next stage is below (Vth). The down shifted output may be inverted by a simple resistor pull up inverter 1115. The output of inverter 1115 is the (LS_UVLO) signal.
(87) Now referring to
(88) Now referring to
(89) High Side Device
(90) Now referring to
(91) Now referring to
(92) In one embodiment, first level shift receiver 1410 may down shift the (L_SHIFT1) signal by 3*Vth (e.g., each enhancement-mode transistor 1505, 1510, 1515 may have a gate to source voltage close to Vth). In some embodiments the last source follower transistor (e.g., in this case transistor 1515) may have a three diode connected transistor clamp 1520 across its gate to source. In further embodiments this arrangement may be used because its source voltage can only be as high as (Vdd_HS) (i.e., because its drain is connected to Vdd_HS) while its gate voltage can be as high as V (L_SHIFT1)2*Vth. Thus, in some embodiments the maximum gate to source voltage on last source follower transistor 1515 may be greater than the maximum rated gate to source voltage of the device technology. The output of final source follower transistor 1515 is the input to high side transistor drive 130 (see
(93) Now referring to
(94) Now referring to
(95) Now referring to
(96) In further embodiments, high side UVLO circuit 1415 may down shift (Vboot) in down level shifter 1805 and transfer the signal to inverter with asymmetric hysteresis 1810. The output of inverter with asymmetric hysteresis 1810 may generate the (HS_UVLO) signal which is logically combined with the output from the first level shift receiver 1410 to turn off high side transistor 125 (see
(97) Now referring to
(98) Now referring to
(99) Another difference in circuit 2000 may be the addition of a high-voltage diode connected transistor 2025 (i.e., the gate of the transistor is coupled to the source of the transistor) coupled between depletion-mode transistor 2005 and series of identical diode connected enhancement-mode low-voltage transistors 2020. More specifically, high-voltage diode connected transistor 2025 may have source coupled to the source of depletion-mode transistor 2005, a drain coupled to first node 2011 and a gate coupled to its source. High-voltage diode connected transistor 2025 may be used to ensure that source follower capacitor 2010 does not discharge when the voltage at the top plate of the source follower capacitor rises above (V+). In further embodiments source follower capacitor 2010 may be relatively small and may be integrated on a semiconductor substrate or within an electronic package. Also shown in
(100) In some embodiments, shield capacitor 160 (see
(101) Half Bridge Circuit #1 Operation
(102) The following operation sequence for half-bridge circuit 100 is for example only and other sequences may be used without departing from the invention. Reference will now be made simultaneously to
(103) In one embodiment, when the (PWM_LS) signal from the controller is high, low side logic, control and level shift circuit 150 sends a high signal to low side transistor driver 120. Low side transistor driver 120 then communicates through the (LS_GATE) signal to low side transistor 115 to turn it on. This will set the switch node voltage (Vsw) 145 close to 0 volts. When low side transistor 115 turns on, it provides a path for bootstrap capacitor 110 to become charged through bootstrap charging circuit 157 which may be connected between (Vcc) and (Vboot). The charging path has a parallel combination of a high voltage bootstrap diode 1205 (see
(104) Bootstrap diode 1205 (see
(105) In further embodiments, when the (PWM_LS) signal is low, low side gate signal (LS_GATE) to low side transistor 115 is also low. During the dead time between the (PWM_LS) signal low state to the (PWM_HS) high state transition, an inductive load will force either high side transistor 125 or low side transistor 115 to turn on in the synchronous rectifier mode, depending on direction of power flow. If high side transistor 125 turns on during the dead time (e.g., during boost mode operation), switch node (Vsw) 145 voltage may rise close to (V+) 135 (rail voltage).
(106) In some embodiments, a dv/dt condition on switch node 145 (Vsw) may tend to pull first level shift node (LSHIFT_1) 305 (see
(107) In further embodiments, after the dead time, when the (PWM_HS) signal goes to a high state, level shift driver circuit 217 may send a high signal to the gate of first level shift transistor 203 (via the L1_DR signal from level shift driver circuit 217). The high signal will pull first level shift node (LSHIFT_1) 305 (see
(108) If high side transistor 125 stays on for a relatively long time (i.e., a large duty cycle) bootstrap capacitor 110 voltage will go down to a low enough voltage that it will prevent high side transistor 125 from turning off when the (PWM_HS) signal goes low. In some embodiments this may occur because the maximum voltage the (L_SHIFT1) signal can reach is (Vboot) which may be too low to turn off high side transistor 125. In some embodiments, this situation may be prevented by high side UVLO circuit 1415 that forcibly turns off high side transistor 125 by sending a high input to high side gate drive circuit 130 when (Vboot) goes below a certain level.
(109) In yet further embodiments, when the (PWM_HS) signal goes low, first level shift transistor 203 will also turn off (via the L1_DR signal from the level shift driver circuit 217). This will pull first level shift node (LSHIFT_1) 305 (see
(110) Half Bridge Circuit #2
(111) Now referring to
(112) Continuing to refer to
(113) As further illustrated in
(114) High side transistor 2125 may be used to control the power input into power conversion circuit 2100 and have a voltage source (V+) 2135 (sometimes called a rail voltage) connected to a drain 2137 of the high side transistor. High side transistor 2125 may further have a source 2140 that is coupled to a drain 2143 of low side transistor 2115, forming a switch node (Vsw) 2145. Low side transistor 2115 may have a source 2147 connected to ground. In one embodiment, low side transistor 2115 and high side transistor 2125 may be enhancement-mode field-effect transistors. In other embodiments low side transistor 2115 and high side transistor 2125 may be any other type of device including, but not limited to, GaN-based depletion-mode transistors, GaN-based depletion-mode transistors connected in series with silicon based enhancement-mode field-effect transistors having the gate of the depletion-mode transistor connected to the source of the silicon-based enhancement-mode transistor, silicon carbide based transistors or silicon-based transistors.
(115) In some embodiments high side device 2105 and low side device 2103 may be made from a GaN-based material. In one embodiment the GaN-based material may include a layer of GaN on a layer of silicon. In further embodiments the GaN based material may include, but not limited to, a layer of GaN on a layer of silicon carbide, sapphire or aluminum nitride. In one embodiment the GaN based layer may include, but not limited to, a composite stack of other III nitrides such as aluminum nitride and indium nitride and III nitride alloys such as AlGaN and InGaN
(116) Low Side Device
(117) Low side device 2103 may have numerous circuits used for the control and operation of the low side device and high side device 2105. In some embodiments, low side device 2103 may include a low side logic, control and level shift circuit (low side control circuit) 2150 that controls the switching of low side transistor 2115 and high side transistor 2125 along with other functions, as discussed in more detail below. Low side device 2103 may also include a startup circuit 2155, a bootstrap capacitor charging circuit 2157 and a shield capacitor 2160, as also discussed in more detail below.
(118) Now referring to
(119) First level shift transistor 2203, may be an on pulse level shift transistor, while second level shift transistor 2215 may be an off pulse level shift transistor. In one embodiment, a pulse width modulated high side (PWM_HS) signal from a controller (not shown) may be processed by inverter/buffer 2250 and sent on to an on pulse generator 2260 and an off pulse generator 2270. On pulse generator 2260 may generate a pulse that corresponds to a low state to high state transient of the (PWM_HS) signal, thus turning on first level shift transistor 2203 during the duration of the pulse. Off pulse generator 2270 may similarly generate a pulse that corresponds to the high state to low state transition of the (PWM_HS) signal, thus turning on second level shift transistor 2205 for the duration of the off pulse.
(120) First and second level shift transistors 2203, 2205, respectively, may operate as pull down transistors in resistor pull up inverter circuits. More specifically, turning on may mean the respective level shift node voltages get pulled low relative to switch node (Vsw) 2145 voltage, and turning off may result in the respective level shift nodes assuming the (Vboot) voltage. Since first and second level shift transistors 2203, 2215, respectively, are on only for the duration of the pulse, the power dissipation and stress level on these two devices may be less than half bridge circuit 100 illustrated in
(121) First and second resistors 2207, 2208, respectively, may be added in series with the sources of first and second level shift transistors 2203, 2215, respectively to limit the gate to source voltage and consequently the maximum current through the transistors. First and second resistors 2207, 2208, respectively, could be smaller than the source follower resistors in half bridge circuit 100 illustrated in
(122) In further embodiments, first and second resistors 2207, 2208, respectively, could be replaced by any form of a current sink. One embodiment may connect the source of first and second level shift transistors 2203, 2205, respectively to a gate to source shorted depletion-mode device. One embodiment of a depletion-mode transistor formed in a high-voltage GaN technology may be to replace the enhancement-mode gate stack with one of the high-voltage field plate metals superimposed on top of the field dielectric layers. The thickness of the field dielectric and the work function of the metal may control the pinch-off voltage of the stack.
(123) In further embodiments, first and second resistors 2207, 2208, respectively may be replaced by a current sink. In one embodiment a reference current (Iref) that is generated by startup circuit 2155 (see
(124) Bootstrap transistor drive circuit 2225 may be similar to bootstrap transistor drive circuit 225 illustrated in
(125) Now referring to
(126) Now referring to
(127) In some embodiments, an optional (LS_UVLO) signal may be generated by sending a signal generated by UVLO circuit 2227 (see
(128) Now referring to
(129) In further embodiments, on pulse generator 2260 may comprise one or more logic functions, such as for example, a binary or combinatorial function. In one embodiment, on pulse generator 2260 may have a multiple input NOR gate for the (STP_HS) signal. The (STP_HS) signal may have the same polarity as the (LS_GATE) signal. Therefore, if the (STP_HS) signal is high (corresponding to LS_GATE signal being high) the on pulse may not be generated because first inverter circuit 2505 in
(130) In further embodiments, RC pulse generator 2515 may include a clamp diode (not shown). The clamp diode may be added to ensure that RC pulse generator 2515 works for very small duty cycles for the (PWM_LS) signal. In some embodiments, on pulse generator 2260 may be configured to receive input pulses in a range of 2 nanoseconds to 20 microseconds and to transmit pulses of substantially constant duration within the range. In one embodiment the clamp diode may turn on and short out a resistor in RC pulse generator 2515 (providing a very small capacitor discharge time) if the voltage across the clamp diode becomes larger than (Vth). This may significantly improve the maximum duty cycle of operation (with respect to the PWM_HS signal) of pulse generator circuit 2260.
(131) Now referring to
(132) In further embodiments the pulse from RC pulse generator 2603 is sent through first inverter stage 2605, second inverter stage 2610 and buffer stage 2615. The pulse may then be sent as the (L2_DR) signal to second level shift transistor 2215 (see
(133) In some embodiments, RC pulse generator 2603 may include a capacitor connected with a resistor divider network. The output from the resistor may be a signal (INV) that is sent to an inverter 2275 (see
(134) In further embodiments, a blanking pulse can be level shifted to high side device 2105 using second level shift transistor 2215. To accomplish this, a blanking pulse may be sent into a NOR input into first inverter stage 2605. The blanking pulse may be used to inhibit false triggering due to high dv/dt conditions at switch node Vsw 2145 (see
(135) Now referring to
(136) Now referring to
(137) In further embodiments, low side transistor drive circuit 2220 may also include an asymmetric hysteresis using a resistor divider with a transistor pull down similar to the scheme described in 120 (see
(138) In further embodiments, low side device 2103 (see
(139) High Side Device
(140) Now referring to
(141) In one embodiment, level shift 1 receiver circuit 2910 receives an (L_SHIFT1) signal from first level shift transistor 2203 (see
(142) In further embodiments, during this time, level shift 2 receiver circuit 2920 may maintain pull down transistor 2965 (e.g., in some embodiments a low-voltage enhancement-mode GaN transistor) in an off state. This may cut off any discharge path for state storing capacitor 2955. Thus, in some embodiments, state storing capacitor 2955 may have a relatively small charging time constant and a relatively large discharge time constant.
(143) Similarly, level shift 2 receiver 2920 may receive an (L_SHIFT2) signal from second level shift transistor 2215 (see
(144) Continuing to refer to
(145) Now referring to
(146) In further embodiments, the last source follower transistor may have a three diode connected transistor clamp across its gate to its source. In some embodiments this configuration may be used because its source voltage can only be as high as (Vdd_HS) (i.e., because its drain is connected to Vdd_HS) while its gate voltage can be as high as V (L_SHIFT1)2*Vth. Thus, in some embodiments the maximum gate to source voltage on the final source follower transistor can be greater than the maximum rated gate to source voltage in the technology.
(147) In further embodiments, first inverter 3010 may also have a NOR Gate for the high side under voltage lock out using the (UV_LS1) signal generated by high side UVLO circuit 2915. In one embodiment, an output of level shift 1 receiver 2910 (see
(148) Now referring to
(149) In other embodiments different configurations may be used. In some embodiments, this particular configuration may be useful when level shift 2 receiver 2920 doubles as a high side transistor 2125 (see
(150) Now referring to
(151) As discussed below, in some embodiments high side UVLO circuit 2915 may be different from high side UVLO circuit 1415 for half bridge circuit 100 discussed above in
(152) However, in some embodiments, because the bootstrap voltage may be too low this may also keep pull up transistor 2960 (see
(153) Now referring to
(154) Half Bridge Circuit #2 Operation
(155) The following operation sequence for half-bridge circuit 2100 (see
(156) In one embodiment, when the (PWM_LS) signal is in a high state, low side logic, control and level shift circuit 2150 may send a high signal to low side transistor driver 2120 which then communicates that signal to low side transistor 2115 to turn it on. This may set switch node (Vsw) 2145 voltage close to 0 volts. In further embodiments, when low side transistor 2115 turns on it may provide a path for bootstrap capacitor 2110 to charge. The charging path may have a parallel combination of a high-voltage bootstrap diode and transistor.
(157) In some embodiments, bootstrap transistor drive circuit 2225 may provide a drive signal (BOOTFET_DR) to the bootstrap transistor that provides a low resistance path for charging bootstrap capacitor 2110. In one embodiment, the bootstrap diode may ensure that there is a path for charging bootstrap capacitor 2110 during startup when there is no low side gate drive signal (LS_GATE). During this time the (PWM_HS) signal should be in a low state. If the (PWM_HS) signal is inadvertently turned on during this time, the (STP_HS) signal generated from low side driver circuit 2220 may prevent high side transistor 2125 from turning on. If the (PWM_LS) signal is turned on while the (PWM_HS) signal is on, then the (STP_LS1) and (STP_LS2) signals generated from inverter/buffer 2250 and inverter 2275, respectively will prevent low side transistor 2115 from turning on. In addition, in some embodiments the (LS_UVLO) signal may prevent low side gate 2117 and high side gate 2127 from turning on when either (Vcc) or (Vdd_LS) go below a predetermined voltage level.
(158) Conversely, in some embodiments when the (PWM_LS) signal is in a low state, the (LS_GATE) signal to low side transistor 2115 may also be in a low state. In some embodiments, during the dead time between the (PWM_LS) low signal and the (PWM_HS) high signal transition, the inductive load may force either high side transistor 2125 or low side transistor 2115 to turn on in the synchronous rectifier mode, depending on the direction of power flow. If high side transistor 2125 turns on during the dead time (e.g., in a boost mode), switch node (Vsw) 2145 voltage may rise close to (V+) 2135 (i.e., the rail voltage). This dv/dt condition on switch node (Vsw) 2145 may tend to pull the (L_SHIFT1) node to a low state relative to the switch node (i.e., because of capacitive coupling to ground) which may turn on high side transistor driver 2130 causing unintended conduction of high side transistor 2125. This condition may negate the dead time, causing shoot through.
(159) In some embodiments this condition may be prevented by using blanking pulse generator 2223 to sense the turn off transient of low side transistor 2115 and send a pulse to turn on second level shift transistor 2205. This may pull the (L_SHIFT2) signal to a low state which may then communicate with level shift 2 receiver circuit 2920 to generate a blanking pulse to drive blanking transistor 2940. In one embodiment, blanking transistor 2940 may act as a pull up to prevent the (L_SHIFT1) signal from going to a low state relative to switch node (Vsw) 2145.
(160) In further embodiments, after the dead time when the (PWM_HS) signal transitions from a low state to a high state, an on pulse may be generated by on pulse generator 2260. This may pull the (L_SHIFT1) node voltage low for a brief period of time. In further embodiments this signal may be inverted by level shift 1 receiver circuit 2910 and a brief high signal will be sent to pull up transistor 2960 that will charge state storage capacitor 2955 to a high state. This may result in a corresponding high signal at the input of high side transistor driver 2130 which will turn on high side transistor 2125. Switch node (Vsw) 2145 voltage may remain close to (V+) 2135 (i.e., the rail voltage). State storing capacitor 2955 voltage may remain at a high state during this time because there is no discharge path.
(161) In yet further embodiments, during the on pulse, bootstrap capacitor 2110 may discharge through first level shift transistor 2203. However, since the time period is relatively short, bootstrap capacitor 2110 may not discharge as much as it would if first level shift transistor 2203 was on during the entire duration of the (PWM_HS) signal (as was the case in half bridge circuit 100 in
(162) In some embodiments, when the (PWM_HS) signal transitions from a high state to a low state, an off pulse may be generated by off pulse generator 2270. This may pull the (L_SHIFT2) node voltage low for a brief period of time. This signal may be inverted by level shift 2 receiver circuit 2920 and a brief high state signal may be sent to pull down transistor 2965 that will discharge state storing capacitor 2955 to a low state. This will result in a low signal at the input of high side transistor driver 2130 that will turn off high side transistor 2125. In further embodiments, state storing capacitor 2955 voltage may remain at a low state during this time because it has no discharge path.
(163) In one embodiment, since the turn off process in circuit 2100 does not involve charging level shift node capacitors through a high value pull up resistor, the turn off times may be relatively shorter than in half bridge circuit 100 in
(164) ESD Circuits
(165) Now referring to
(166) One embodiment of an electro-static discharge (ESD) clamp circuit 3400 is illustrated. ESD clamp circuit 3400 may have a configuration employing one or more source follower stages 3405 made from enhancement-mode transistors. Each source follower stage 3405 may have a gate 3406 connected to a source 3407 of an adjacent source follower stage. In the embodiment illustrated in
(167) An ESD transistor 3415 is coupled to one or more source follower stages 3405 and may be configured to conduct a current greater than 500 mA when exposed to an overvoltage pulse, as discussed below. Resistors 3410 are disposed between source 3420 of ESD transistor 3415 and each source 3407 of source follower stages 3405. Drains 3408 of source follower stages 3405 are connected to drain 3425 of ESD transistor 3415. Source 3407 of the last source follower stage is coupled to gate 3430 of ESD transistor 3415.
(168) In one embodiment, a turn on voltage of ESD clamp circuit 3400 can be set by the total number of source follower stages 3405. However, since the last source follower stage is a transistor with a certain drain 3408 to source 3407 voltage and gate 3406 to source voltage the current through the final resistor 3410 may be relatively large and may result in a larger gate 3430 to source 3420 voltage across ESD transistor 3415. This condition may result in a relatively large ESD current capability and in some embodiments an improved leakage performance compared to other ESD circuit configurations.
(169) In further embodiments, ESD clamp circuit 3400 may have a plurality of degrees of freedom with regard to transistor sizes and resistor values. In some embodiments ESD clamp circuit 3400 may be able to be made smaller than other ESD circuit configurations. In other embodiments, the performance of ESD clamp circuit 3400 may be improved by incrementally increasing the size of source follower stages 3405 as they get closer to ESD transistor 3415. In further embodiments, resistors 3410 can be replaced by depletion-mode transistors, reference current sinks or reference current sources, for example.
(170) Now referring to
(171) Electronic Packaging
(172) In some embodiments the GaN devices may be inherently capable of relatively high switching speeds and frequency of operation, up into the 10's and 100's of Megahertz. In order to achieve this high frequency switching performance, low inductance packages may be used. In some embodiments traditional packages for high voltage power transistors may be used such as, but not limited to, TO220, TO247 leaded through-hole packages, or D2pak and Dpak surface mount transistors. In other embodiments special packages may be used for the GaN device to accommodate its lateral structure having both power terminals on the top of the device surface. The inductance of wirebonds to the device can be minimized by bonding as many wires as possible to source and drain, and providing a kelvin source connection for signal return to the driver. In further embodiments the device may be mounted to the substrate using flip-chip technology or another method.
(173) Now referring to
(174) Electronic package 3600 may have a package base 3610 that has one or more die pads 3615 surrounded by one or more terminals 3620. In some embodiments package base 3610 may comprise a leadframe while in other embodiments it may comprise an organic printed circuit board, a ceramic circuit or other material.
(175) In the embodiment depicted in
(176) In another embodiment one or more of first and second devices 3620, 3625, respectively may be mounted on an insulator (not shown) that is mounted to package base 3610. In one embodiment the insulator may be a ceramic or other non-electrically conductive material that may operate to electrically insulate the respective device from package base 3610. First and second devices 3620, 3625, respectively may be electrically coupled to terminals 3640 with wire bonds 3630 or any other type of electrical interconnect such as, for example, flip-chip bumps or columns that may be used in a flip-chip application. Wirebonds 3630 may extend between device bond pads 3635 to terminals 3640, and in some cases to die pads 3615, 3627 and in other cases to device bond pads 3635 on an adjacent device.
(177) Now referring to
(178) In further embodiments first and second devices 3620, 3625, respectively (see
(179) Device StructureLevel Shift Transistor
(180) Now referring to
(181) In the embodiment illustrated in
(182) Drain 3830 of level shift transistor 3815 may form a level shift node 3833 that may be used to transfer a control signal to second GaN-based device 3810, as discussed in more detail herein. In further embodiments, in order to keep the parasitic capacitance of drain 3830 of level shift transistor 3815 low, a bond pad that is used for the drain connection to second GaN-based device 3810 may be shielded from the underlying source-connected semiconductor substrate, as described in greater detail below.
(183) In some embodiments drain 3830 of level shift transistor 3815 may also be coupled to a diode connected transistor 3840 (i.e., an electrically conductive circuit element) that is coupled to switch node (Vsw) 3843 (i.e., a positive side of a power source referenced to a floating voltage). In some embodiments diode connected transistor 3840 may be disposed in second GaN device 3810. In some embodiments a capacitance 3844 in the range of 1 picofarad may be applied between drain 3830 of level shift transistor 3815 and switch node (Vsw) 3843. In one embodiment, capacitance 3844 may be configured to not absorb the charge induced by charging and discharging the level shift drain-source capacitance to mitigate sending false level shift signals. In some embodiments this may be described as a first capacitance between an output and a floating voltage, wherein the first capacitance is configured to prevent a change of output state when the floating voltage changes voltage potential from ground to a maximum allowed voltage. In various embodiments capacitance 3844 may be integrally formed into first GaN device 3805, as discussed in more detail below. In some embodiments capacitance 3844 may be included in second GaN device 3810. In some embodiments first GaN-based device 3805 may include a ground referenced switch (not shown in
(184) In one embodiment, drain 3830 (i.e., level shift node 3833) of level shift transistor 3815 may be coupled to second GaN-based device 3810 with one or more bond wires 3835. In other embodiments an alternative method of electrical connection may be used in place of the one or more bond wires 3835, as discussed in more detail below.
(185) Second GaN-based device 3810 may have a pullup resistor 3845 coupled in parallel with a pull up transistor 3850 and both may be coupled between drain 3830 (i.e., level shift node 3833) of level shift transistor 3815 and a bootstrap node 3855. More specifically, pull up transistor 3850 may have a source 3860 coupled to drain 3830 of level shift transistor 3815, and a drain 3865 that is coupled to bootstrap node 3855. In some embodiments, second GaN-based device 3810 may include a high voltage referenced switch (not shown in
(186) In further embodiments it may be desirable to keep one or more bond wires 3835 relatively short between first GaN-based device 3805 and second GaN-based device 3810 to minimize stray capacitance to ground or to other DC points in the circuit. For this reason, in some embodiments it may be desirable to perform direct die-die bonding, die-on-die stacking or other methods. In yet further embodiments, with reduced stray capacitance requirements, bond wires may be formed from each chip to a common termination on the package substrate or through respective electronic packages to be connected on a printed circuit board.
(187) In further embodiments a heat conduction path may be provided to conduct heat away from level shift transistor 3815, which has a relatively high power density, even at low current because of its relatively small size. In some embodiments a heat conduction path may be formed with a relatively thick (e.g., 2 microns-20 microns thick) metal heat conducting circuit trace or pad, attached to the source and drain terminals of the transistor. In the case of the drain, this can be the drain pad of the transistor, and in the case of the source this can be a metal conductor that is larger than the transistor to aid in heat spreading. These features and others will be discussed in more detail below. In further embodiments, heat can also be removed from level shift transistor 3815 through one or more bond wires that 3835 are connected to drain 3830 of level shift transistor 3815. In yet further embodiments, to improve heat conduction, and to avoid excess parasitic capacitance, level shift transistor 3815 may be placed immediately adjacent to the drain pad, or under the drain of level shift transistor 3815 pad if the process allows for this.
(188) In some embodiments level shift transistor 3815 current may be reduced to limit power consumption and dissipation by placing series resistor 3825 (i.e., an electrically conductive circuit element) between source 3820 of the level shift transistor and ground. In one embodiment this may reduce the gate drive by approximately 1-2 volts when level shift transistor 3815 is driven fully on. In additional embodiments, the power consumption and dissipation can be further reduced by pulsing level shift transistor 3815 for 10-50 nanoseconds to indicate the beginning and end of a pulse, instead of continuously turning on the level shift transistor for the full length of a pulse. These and other features will be described in more detail below.
(189) Now referring to
(190) Now referring to
(191) In further embodiments, substrate 3905 may have one or more bottom metal layers 3910 enabling first GaN-based device 3805 to be electrically and physically attached to an electronic package, such as for example package 3600 illustrated in
(192) In some embodiments, a gate metal shield layer 3915 may be disposed on a top surface of substrate 3905 using a deposition process common in the art such as sputtering, evaporative deposition, plating or other process. In one embodiment gate metal shield layer 3915 may be between 500 Angstroms to 5000 Angstroms thick while in further embodiments it may be between 500 Angstroms and 1 micron thick and in yet further embodiments between 500 Angstroms and 2 microns thick. Gate metal shield layer 3915 may be patterned and may be any type of metal or combination of metals. In further embodiments one or more layers, including one or more dielectric layers (not shown) may be disposed between gate metal shield layer 3915 and substrate 3905.
(193) In some embodiments a first inter-level dielectric layer 3920 may be disposed on a top surface of gate metal shield layer 3915. First inter-level dielectric layer 3920 may be patterned and may include any type of dielectric including, but not limited to, silicon nitride and may be deposited using a process such as, for example, chemical vapor deposition. In one embodiment first inter-level dielectric layer 3920 may be between 100 Angstroms to 5000 Angstroms thick while in further embodiments it may be between 100 Angstroms and 1 micron thick and in yet further embodiments between 100 Angstroms and 5 microns thick.
(194) In some embodiments a first pad metal layer 3925 may be deposited on a top surface of first inter-level dielectric layer 3920. First pad metal layer 3925 may be any type of metal or combination of metals. First pad metal layer 3925 may be patterned and at least a portion of it may be capacitively coupled to gate metal shield layer 3915, as discussed in more detail below. In one embodiment first pad metal layer 3925 may be between 500 Angstroms to 5000 Angstroms thick while in further embodiments it may be between 500 Angstroms and 1 micron thick and in yet further embodiments between 500 Angstroms and 2 microns thick.
(195) In further embodiments a portion of first pad metal layer 3925 may be electrically coupled to gate metal shield layer 3915 by one or more electrically conductive upper vias 3933 formed through first inter-level dielectric layer 3920. In one embodiment electrically conductive upper vias 3933 may include tungsten, while in other embodiments a different electrically conductive material may be used.
(196) In some embodiments a second inter-level dielectric layer 3935 may be deposited on first pad metal layer 3925. Second inter-level dielectric layer 3935 may be patterned and may include any type of dielectric including, but not limited to, silicon nitride. In one embodiment gate metal shield layer 3915 may be between 100 Angstroms to 5000 Angstroms thick while in further embodiments it may be between 100 Angstroms and 1 micron thick and in yet further embodiments between 100 Angstroms and 5 microns thick.
(197) In further embodiments a second pad metal layer 3940 may be deposited on second inter-level dielectric layer 3935. Second pad metal layer 3940 may be patterned and may be any type of metal or combination of metals. In one embodiment second pad metal layer 3940 may be less than 2 microns thick, while in another embodiment it may be between 2 to 20 microns thick and in further embodiments it may be above 20 microns thick. Second pad metal layer 3940 may be electrically coupled to first pad metal layer 3925 with one or more electrically conductive lower vias 3945 formed through second inter-level dielectric layer 3935. Second pad metal layer 3940 may form a bond pad 3950 coupled to drain 3830 of level shift transistor 3815 and a metal source pad 3975 that may be electrically coupled to source 3820 of the level shift transistor, as discussed in more detail below.
(198) As discussed above, in some embodiments forming a capacitance 3844 between level shift transistor drain 3830 and switch node (Vsw) 3843 may be desirable. One method of creating capacitance 3844 is illustrated in
(199) In further embodiments, in order to keep the parasitic capacitance of drain 3830 of level shift transistor 3815 relatively low, bond pad 3950 that is used for the drain connection to second GaN-based device 3810 (see
(200) As discussed above, in further embodiments gate metal shield layer 3915 may be coupled to a voltage that is always close to drain 3830 voltage. In the case of a half bridge circuit, such a voltage may be the switch node (Vsw) 3843 voltage, which may also be the drain of the low side power device, and the source of the high side power device. Since the level shift circuit is used to send a signal from a ground referenced circuit to a switch node referenced circuit, this may be a beneficial place to connect gate metal shield layer 3915. In some embodiments, gate metal shield layer 3915 may only be employed on the GaN-based device with the low side switch, since it has a grounded substrate. Conversely, in some embodiments the device with the high side switch (e.g., high side device 3810 in
(201) Now referring simultaneously to
(202) Level shift transistor 3815 is disposed within substrate 3905 and comprises an active region 4105 having a source area 4110 at a first end and a drain area 4115 at an opposing second end. As further illustrated, in some embodiments source area 4110 is separate from drain area 4115, thus the source area does not encircle the drain area. In other embodiments a gate bus 3980 may be formed on top of a dielectric layer 4125 that is formed on a top surface of substrate 3905. In one embodiment, gate bus 3980 may be formed from gate metal shield layer 3915 (see
(203) In further embodiments an ohmic contact metal layer 4130 may be disposed on top surface of substrate 3905 and configured to make ohmic contact with source area 4110 and drain area 4115 of level shift transistor 3815. In one embodiment source area 4110 of level shift transistor 3815 may form a source ohmic contact area 4135 where it is in contact with ohmic contact metal layer 4130. More specifically, the area of source ohmic contact area 4135 is the area of ohmic contact metal layer 4130 that is in contact with source area 4110 of level shift transistor 3815. Similarly, in another embodiment, drain area 4115 may form a drain ohmic contact area 4140 where it is in contact with ohmic contact metal layer 4130. More specifically, the area of drain ohmic contact area 4140 is the area of ohmic contact metal layer 4130 that is in contact with drain area 4115 of level shift transistor 3815.
(204) In further embodiments source ohmic contact area 4135 may be electrically coupled to a source terminal 3970. In some embodiments source terminal 3970 may be a portion of second pad metal layer 3940 that is disposed directly over source ohmic contact area 4135. Source terminal 3970 may be connected to ohmic contact metal 4130 by one or more upper vias 3933 through first inter-level dielectric layer 3920 to first pad metal layer 3925, then coupled by one or more lower vias 3945 thorough second inter-level dielectric layer 3935 to second pad metal layer 3940. In further embodiments source terminal 3970 may be connected to a metal pad (e.g., in one embodiment metal source pad 3975) that is immediately adjacent to the source terminal. In one embodiment, metal source pad 3975 may be more than 100 times the source ohmic contact area such that it can provide improved heat spreading for level shift transistor 3815. In other embodiments metal source pad 3975 may be more than 1000 times the source ohmic contact area.
(205) In some embodiments drain ohmic contact area 4140 may be electrically coupled to a drain terminal 3955. In some embodiments, drain terminal 3955 may be a portion of second pad metal layer 3940 that is disposed directly over drain ohmic contact area 4140. Drain terminal 3955 may be connected to ohmic contact metal 4130 by upper vias 3933 through first inter-level dielectric layer 3920 to first pad metal layer 3925, then coupled by lower vias 3945 thorough second inter-level dielectric layer 3935 to second pad metal layer 3940. In further embodiments drain terminal 3955 is connected to a metal pad (e.g., in one embodiment bond pad 3950) that is immediately adjacent and coupled to the drain terminal and may be more than 100 times the drain ohmic contact area to provide improved heat spreading for level shift transistor 3815, as discussed in more detail below. In another embodiment drain terminal 3955 may be more than 1000 times the drain ohmic contact area.
(206) In one embodiment drain terminal 3955 may be placed a distance 3965 from bond pad 3950. In some embodiments distance 3965 may be less than 1000 microns, while in other embodiments the distance may be less than 500 microns. In further embodiments distance 3965 may be less than 100 microns while in yet further embodiments the distance may be less than 50 microns. The shorter distance 3965 is, the more efficient the thermal conduction of heat from level shift transistor 3815, as discussed in more detail below.
(207) In some embodiments, active region 4105 of level shift transistor 3815 may generate thermal energy during operation. Thermal energy from level shift transistor 3815 may be conducted to drain terminal 3955 and to source terminal 3970 along the electrical paths described above. Thermal energy may be coupled from drain terminal 3955 to bond pad 3950 and from source terminal 3970 to metal source pad 3975. The relatively large size (e.g., greater than 100 times the size of source ohmic contact area and drain ohmic contact area) of metal source pad 3975 and bond pad 3950 may distribute thermal energy from level shift transistor 3815 and act as a heat sink for the level shift transistor. In some embodiments wire bonds attached to source and drain metal pads 3975, 3950, respectively may act as additional thermal conduits and conduct heat away from level shift transistor 3815.
(208) As noted above,
(209) In some embodiments, active region 4105 of level shift transistor 3815 may be designed to have a ratio of output saturation current (Idsat) to output capacitor charge (Qoss) of greater than 1 amp per nanocoulomb. In another embodiment, level shift transistor 3815 may be designed to have an output charge (Qoss) that is less than 25 picocoulombs. In further embodiments level shift transistor 3815 may be configured to operate with a pulsed input signal, as described above. More specifically, in some embodiments level shift transistor 3815 may be turned on with a pulsed on signal and turned off with a pulsed off signal. In some embodiments the duration of the pulsed signal may be less than 500 nanoseconds while in other embodiments the duration of the pulsed signal may be less than 200 nanoseconds. In one embodiment the duration of the pulsed signal is less than 100 nanoseconds while in another embodiment the duration is less than 75 nanoseconds. In some embodiments level shift transistor 3815 may have a channel width that is less than 100 microns. In some embodiments level shift transistor 3815 may have a channel width less than 50 microns while in other embodiments the channel width may be less than 10 microns.
(210) In various embodiments, high voltage (e.g., 650V rated) GaN transistors may be used for level shift transistor 3815. In further embodiments a channel width of 5-25 microns can be used, with a source-drain separation of 20 microns or less. Such transistors may have a relatively low capacitance. As an illustrative example, in one embodiment a 10 micron GaN-based transistor driven fully on may conduct only 1-2 milliamps of current.
(211) In the foregoing specification, embodiments of the invention have been described with reference to numerous specific details that may vary from implementation to implementation. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense. The sole and exclusive indicator of the scope of the invention, and what is intended by the applicants to be the scope of the invention, is the literal and equivalent scope of the set of claims that issue from this application, in the specific form in which such claims issue, including any subsequent correction.