Permanent magnet suitable for magnetic angle encoder
09715959 ยท 2017-07-25
Assignee
Inventors
Cpc classification
H01F1/0551
ELECTRICITY
G01D5/145
PHYSICS
International classification
Abstract
The present invention relates to a permanent magnet suitable for a magnetic angle encoder. The permanent magnet has an annular cylindrical structure and comprises a first permanent magnet unit and a second permanent magnet unit. The first permanent magnet unit and the second permanent magnet unit are geometrically symmetrical with respect to a diametral cross section. The magnetization intensity of the first permanent magnet unit and the magnetization intensity of the second permanent magnet unit are parallel to the axial direction of the annular cylinder and are in opposite directions, or the magnetization intensity of the first permanent magnet unit and the magnetization intensity of the second permanent magnet unit are perpendicular to the diametral cross section and are parallel to one another and in the same direction.
Claims
1. A magnetic angle encoder, comprising: a permanent magnet having an end face, the permanent magnet configured to provide a magnetic field in a detection plane adjacent and parallel to the end face, the permanent magnet including: a cylindrical ring permanent magnet having an inner radius R.sub.i and an outer radius R.sub.o, the cylindrical ring permanent magnet including a first permanent magnet unit having a first direction of magnetization and a second permanent magnet unit having a second direction of magnetization, wherein the cylindrical ring permanent magnet has a diametrical cross-section and the first and second permanent magnet units are symmetrically placed on opposite sides of the diametrical cross-section; and a magnetoresistance sensor in a detection region of the detection plane at a radial distance r from a center of the cylindrical ring permanent magnet, wherein: the first direction of magnetization and the second direction of magnetization are aligned along the axial direction of the cylindrical ring in antiparallel directions, and the detection region is defined by a ratio of the radial distance r to the outer radius Ro, where r/R.sub.o<0.2 or where 0.5<r/R.sub.o<0.95, or the first and second directions of magnetization are aligned perpendicular to the diametrical cross-section, and aligned parallel to the each other, and the detection region is defined by a ratio of the radial distance r to the outer radius Ro, where r/R.sub.o r/Ro<0.5.
2. The magnetic angle encoder of claim 1, wherein the magnetization of the first permanent magnet unit and the magnetization of the second permanent magnet unit are the same size.
3. The magnetic angle encoder of claim 1, wherein the outer diameter of the cylindrical ring permanent magnet is between 3 and 200 mm.
4. The magnetic angle encoder of claim 1, wherein the inner diameter of the cylindrical ring permanent magnet is between 1 and e100 mm.
5. The magnetic angle encoder of claim 1, wherein the axial length of the cylindrical ring permanent magnet is between 1 and 50 mm.
6. The magnetic angle encoder of claim 1, wherein the cylindrical permanent magnet has a detection plane located adjacent and parallel to a cylindrical end face of the permanent magnet.
7. The magnetic angle encoder of claim 6, wherein the distance between the detection plane and the cylindrical ring end face is 1 to 5 mm.
8. The magnetic angle encoder of claim 1, wherein the magnetic field from the permanent magnet has a component in the detection plane.
9. The magnetic angle encoder of claim 1, further comprising a specific detection area located within the detection plane and within a specified distance along the cylindrical ring radius from the axis, wherein the rotational angle () of the magnetic field components within the specific detection area varies linearly with the rotational angle () of the permanent magnet.
10. The magnetic angle encoder of claim 1, wherein the permanent magnet is composed of Alnico.
11. The magnetic angle encoder of claim 1, wherein the permanent magnet is composed of a ceramic ferrite material with composition MO.6Fe.sub.2O.sub.3, and M is Ba, Sr, or combinations of both.
12. The magnetic angle encoder of claim 1, wherein the permanent magnet is composed of an alloy with composition RECo.sub.5, where RE=Sm and/or Pr; RE.sub.2TM.sub.17, where RE=Sm, TM=Fe, Cu, Co, Zr and/or Hf; or RE.sub.2TM.sub.14B, where RE=Nd, Pr and/or Dy, TM=Fe and/or Co.
13. The magnetic angle encoder of claim 1, wherein the permanent magnet is composed of an alloy NbFeB or FeCrCo.
14. The magnetic angle encoder of claim 1, wherein the permanent magnets are comprised of permanent magnet powder embedded in plastic, rubber, or a resin composite.
15. The magnetic angle encoder of claim 14, wherein the permanent magnet powder is comprised of any of various permanent magnetic materials including MO.6Fe2O3, where M is Ba, Sr or combinations of both; RECo.sub.5, RE=Sm and/or Pr; RE.sub.2TM.sub.17, RE=Sm, TM=Fe, Cu, Co, Zr and/or Hf; or RE.sub.2TM.sub.14B, where RE=Nd, Pr, and/or Dy, TM=Fe and/or Co; or an alloy of NbFeB or FeCrCo; and the permanent magnet powder is embedded in plastic, rubber, or resin composite.
16. A magnetic angle encoder, comprising: a permanent magnet having an end face, the permanent magnet configured to provide a magnetic field in a detection plane adjacent and parallel to the end face, the permanent magnet including: a cylindrical ring permanent magnet including two permanent magnet units, the two permanent magnet units includes a first permanent magnet unit and a second permanent magnet unit, the cylindrical ring permanent magnet having an inner radius R.sub.I and an outer radius R.sub.O, the cylindrical ring permanent magnet including a first permanent magnet unit having a first direction of magnetization and a second permanent magnet unit having a second direction of magnetization, wherein the cylindrical ring permanent magnet has a diametrical cross-section and the first and second permanent magnet units are symmetrically placed on opposite sides of the diametrical cross-section, and wherein the first permanent magnet unit and second permanent magnet unit have directions of magnetization aligned in parallel with each other and aligned perpendicular to the diametrical cross-section; and a magnetoresistance sensor in a detection region of the detection plane at a radial distance r from a center of the cylindrical ring permanent magnet, wherein the detection region and the detection region is defined by a ratio of the radial distance r to the outer radius Ro, where r/Ro<0.5.
17. The magnetic angle encoder of claim 16, wherein the cylindrical ring permanent magnet includes two permanent magnet units, the two permanent magnet units including the first and the second permanent magnet units.
18. A permanent magnet suitable for a magnetic angle encoder, comprising: a cylindrical ring permanent magnet including two permanent magnet units, the two permanent magnet units include a first permanent magnet unit and a second permanent magnet unit, wherein the cylindrical ring permanent magnet has a diametrical cross-section and the first and second permanent magnet units are symmetrically placed on opposite sides of the diametrical cross-section, and wherein the first permanent magnet unit and the second permanent magnet unit have a magnetization that is aligned along the axial direction of the cylindrical ring, and in antiparallel directions.
19. The permanent magnet of claim 18, wherein the cylindrical ring permanent magnet has an end face and further has an inner radius R.sub.i and an outer radius R.sub.o, the cylindrical ring permanent magnet, the permanent magnet configured to provide a magnetic field in a detection plane adjacent and parallel to the end face, and provide a detection region in a detection plane for a magnetoresistance sensor, the detection region is defined by a ratio of the radial distance r to the outer radius Ro, where r/R.sub.o<0.2 or where 0.5<r/R.sub.o<0.95.
20. The permanent magnet of claim 18, wherein the cylindrical ring permanent magnet includes two permanent magnet units, the two permanent magnet units including the first and the second permanent magnet units.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22) The figures and specific examples provided below will be used to describe detailed embodiments of the present invention.
Example 1
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(24) Those skilled in the art can design the permanent magnet 100 into any desired size. Preferably, the permanent magnet 100 is a cylindrical ring with inner diameter 1-100 mm, outer diameter of 3-200 mm, and has an axial length of 1-50 mm.
(25) The detection plane 120 is located adjacent and parallel to the end face or permanent magnet 100. Preferably, the detection plane 120 is separated from the the end surface of the cylindrical ring by a distance of 1-5 mm. In this patent, the permanent magnet 100 produces a magnetic field component 121 in the detection plane 120. Herein, the portion of the detection plane 120 corresponding to the particular detector region 122 located within a certain radial distance from the axis, in particular the magnetic field components 121 within this detection area will have an angle that varies linearly with respect to the angle of the permanent magnet 100, which will be specifically described hereinafter.
(26) Preferably, the composition of the permanent magnet material 100 is Alnico. Alternatively, the composition of the permanent magnet 100 is a ferrite ceramic material such as MO.6Fe.sub.2O.sub.3, M is Ba, Sr or combinations of both. Alternatively, the composition of the permanent magnet 100 is RECo 5, RE=Sm and/or Pr; RE.sub.2TM.sub.17, RE=Sm, TM=Fe, Cu, Co, Zr and/or Hf; or RE.sub.2TM.sub.14B, RE=Nd, Pr, and/or Dy, TM=Fe and/or Co. Alternatively, the permanent magnet material 100 composed of an alloy of NbFeB or FeCrCo. Alternatively, the permanent magnet 100 is composed of the permanent magnet powder embedded in plastic, rubber, or resin composite.
Example 2
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(28) Those skilled in the art can design the permanent magnet 300 into any desired size. Preferably, the permanent magnet 300 is a cylindrical ring with inner diameter 1-100 mm, outer diameter of 3-200 mm, and has an axial length of 1-50 mm.
(29) The detection plane 320 is located in front of and parallel to the end face or permanent magnet 300. Preferably, the detection plane 320 is separated from the end surface of the cylindrical ring by a distance of 1-5 mm. In this patent, the permanent magnet 300 produces a magnetic field component 321 along the detection plane 320. Herein, the detection plane 320 corresponding to the particular detector region 322 located within the cylindrical ring from the axial region specific radius, in particular the magnetic field components 321 within the detection area will have an angle that varies linearly with respect to the angle of the permanent magnet 100, which will be specifically described hereinafter.
(30) Preferably, the composition of the permanent magnet material 300 is Alnico. Alternatively, the permanent magnet 300 is a ferrite ceramic material such as MO.6Fe.sub.2O.sub.3, M is Ba, Sr or combinations of both. Alternatively, the composition of the permanent magnet 100 is RECo.sub.5, RE=Sm and/or Pr; RE.sub.2TM.sub.17, RE=Sm, TM=Fe, Cu, Co, Zr and/or Hf; or RE.sub.2TM.sub.14B, RE=Nd, Pr, and/or Dy, TM=Fe and/or Co. Alternatively, the permanent magnet material 100 composed of an alloy of NbFeB or FeCrCo. Alternatively, the permanent magnet 300 is composed of the permanent magnet powder embedded in plastic, rubber, or resin composite.
Example 3
(31) Example 3 of the present invention is a magnetic angle encoder that includes a rotating counting wheel that rotates about an axis, a permanent magnet embedded in the counting wheel, magnetic tunnel junction sensors, and digital processing circuitry. Tunneling magnetoresistance sensors are located in the detection plane adjacent to the permanent magnet, for sensing the magnetic field from the permanent magnet and outputting a signal. The tunneling magnetoresistive sensors are disposed at a certain radial distance from rotation axis within the detection plane of the permanent magnets, in this particular radial region of the detection plane of the rotating permanent magnet the magnetic field components have an angle that varies linearly with the rotation angle of said permanent magnet. A digital processing circuit uses the output signal from the tunneling magnetoresistive sensors to calculate and output a code representative of the rotational angle of the permanent magnet.
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=a tan(y/x)
(x>0)
=a tan(y/x)+
(x<0,y>0)
=a tan(y/x),
(x<0,y>0)
=a tan(By/Bx)
(Bx>0)
=a tan(By/Bx)+
(Bx<0,By>0)
=a tan(By/Bx)
(Bx<0,By<0),
(33) with and in the range of (180, 180).
(34) Tunneling magnetoresistive sensor 500 detect the magnetic field Bxy in order to determine angle =.
(35) In normal operation of the magnetic encoder, the angle the tunneling magnetoresistive sensor 500 remains fixed, while the permanent magnets 100, 300 rotate about the axis of rotation, the axis is the origin of the measurement plane, r is the radius from the origin to the tunneling magnetoresistive sensor 500, the rotating magnet generates a rotating magnetic field the phase and amplitude of which are measured by a tunneling magnetoresistive sensor 500. This is equivalent to the permanent magnets 100, 300 remaining fixed, and the tunneling magnetoresistive sensor 500 rotated around the circumference to measure the magnetic fields. In this case, the permanent magnet's angle is , and the angle of the rotating magnetic field is .
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(37) A linear fit may be applied to the and curves shown in
(38) The degree of variation in the magnitude of B 21 can be characterized using the following relationship:
NORMALIZED_B=B.sub.pp/B.sub.L=(B.sub.HB.sub.L)/B.sub.L
(39) where smaller values of NORMALIZED_B, indicate smaller magnetic field variation.
(40) To determine the degree of nonlinearity between the magnetic field angle and the rotating magnetic field in the detection plane, a curve fit be performed on the versus curves at various values of r between (0, Ro), and additionally magnetic field variation as a function that is NORMALIZED_B can be plotted in the same way.
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Example 4
(43) Example 4 provides another implementation of the magnetic encoder of the present invention, including a permanent magnet structure that rotates about an axis of rotation as described in Example 2, a tunneling magnetoresistive sensor, and digital processing circuits. In addition to the permanent magnet, other features that are the same as those in Example 3 are omitted in the description of Example 4.
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(46) Similarly, in order to determine the range of linear area within the test surface 320, the curve fitting parameters can be obtained at different relative positions r/R.sub.o, as shown in
(47) The above analysis shows that permanent magnets 100 and 300, have a detection plane 120 and 320, in which there is a specific detection zone 23 and 31, suitable for using a tunneling magnetoresistive sensor 500 to measure the angle of the rotating magnetic field of a permanent magnet. In these regions, there is a linear relationship with permanent magnet angle , and the variation of the magnetic field magnitude is small enough to meet the requirements of the sensor. Thus, the rotation angle of the magnetic field measured by a tunneling magnetoresistive sensor can be converted into the rotation angle of the permanent magnet by the digital processing circuit in order to calculate and output a code representing the rotational angle of the permanent magnet, suitable for use in magnetic angle encoders. Different implementations of the present invention may be used as magnetic angle encoders that can be applied to electronic water meters, and various other applications.
Example 5
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(49) For example, the permanent magnet 100 is a cylindrical ring structure, and the permanent magnet comprises permanent magnet units 101 and 102, symmetrically placed with respect to diametral the cross-section 110, and corresponding magnetization directions 103 and 104 aligned in the axial direction wherein the magnetizations of permanent units 101 and 102 are aligned antiparallel and have the same magnitude.
(50) Each magnetic angle encoder has permanent magnet 100 with an outer diameter of the 3-20 mm, an inner diameter of 1-15 mm, and an axial length of 1.5-10 mm, wherein the permanent magnets 100 are embedded in counting wheels 2001, the counting wheels rotate around the central axis 2003. Further they contain a tunneling magnetoresistive sensor 500 mounted in a detection plane 120 within 1-5 mm from the end surface of the permanent magnet 100 within a relative r/R.sub.o corresponding to detection area 23, and within this detection area, detecting the magnetic field components necessary to measure the angle of the rotating magnetic field linearly representative of the permanent magnet's angle. Vector 121 is a magnetic field component detected in the detection plane 120. Tunneling magnetoresistive sensor 500 is located on a printed circuit board 2002, which sends the signal output by the circuit board 2002. Counting wheels 2001 are installed on central axis 2003, and the printed circuit board 2002 is attached to the water meter frame 2004. Utilizing magnetic field component 121 obtained with tunneling magnetoresistive sensor 500 and the linear relationship between magnetic field angle and permanent magnet rotation angle , the angle can be measured. The magnetic field angle measured using a tunneling magnetoresistive sensor can then be converted into the counting wheel rotation angle by the digital processing circuit, and a code characterizing this angle can be output.
(51) Several magnetic encoders are placed and counting wheels are placed on a shaft and used to read different digits, where neighboring wheels have a 10:1 gear ratio. Each wheel's angular displacement is related to the magnet rotation angle , by using pairs of tunneling magnetoresistive sensors 5 to measure the rotating magnetic field of a magnet attached to a counting wheel the angle of the wheel may be calculated. Each counting wheel's range of 0360 is divided into ten equal increments representing the ten digits, such that it is possible to build a relationship between the angular displacement and the numbers, and then a printed circuit board 2002 may be used to convert these signals into a digital code. By reading the numbers on the different counting wheels, it is possible to directly get a reading of the value of the electronic water meter.
(52) An electronic water meter may be equipped with permanent magnets type 100 or 300. When using cylindrical ring permanent magnet 300, it may be comprised of permanent magnet units 301 and 302 each having the same magnetization magnitude, oriented along the direction perpendicular to the diametral cross-section 310. Permanent magnet 300 has an outer radius of 5-20 mm, and inner radius of 1-5 mm, and a thickness along the axial direction of 1-5 mm. The tunneling magnetoresistive sensor 500 is placed a distance 1-5 mm along the axis from the permanent magnet 300 in the sensing plane, and spaced at a radial distance of r/R.sub.o from the axis into inner detection area 31, in this specific region, the magnetic field rotation angle is linearly related to the rotation angle of the magnet. Magnetic field component 321 is measured in detection plane 320. The remaining procedure is the same as that for an electronic water meter using permanent magnet 100.
(53) The above described preferred embodiments of the present invention do not limit the possible variations of the invention, and those skilled in the art can make various modifications and changes that do not exceed the scope of the invention. Any modification made within the spirit and principle of the present invention by replacement with equivalent or improved features falls within the scope of the present invention.