Light fixture with air handler
09696026 ยท 2017-07-04
Inventors
Cpc classification
F24F2221/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V33/0096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V33/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/158
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A combination fan and light unit comprises a housing surrounding a coaxial fan disposed such that air impelled by the fan passes through the housing and is directed as desired by orienting the housing or by diffusers disposed across the air path. Disposed above and/or below the housing, a light optionally enclosed within a globe coupled to the housing also provides illumination from the fan light unit. Fan light units may be arrayed in various configurations, including single or multiple sconce arrays supported on walls, one or more pendant fan lights suspended from ceilings, satellite fan lights arrayed around a central body at the ends of radial arms to form a fan chandelier or in many other configurations to achieve both aesthetic lighting and directed air flow. The fan lights preferably have separate controls, and multiple units in a collective array such as a fan chandelier may be individually or collectively controllable. The fan light units may include heater strips to warm the air and filters to clean the air as it passes through the air handler.
Claims
1. A light fixture comprising: a first body, the first body including a mounting bracket for attaching the light fixture to another object; a second body, the second body including an internal fan for producing an air stream, the fan having an axis of rotation, a light socket configured for coupling with a light source, such that the light socket and the light source are located along the axis of rotation when the light source is operably coupled with the light socket, and such that the light socket supports and provides electrical power to the light source when the light source is operably coupled with the light socket, a fan shroud member coupled to the fan and the light socket, the fan shroud member being coaxial with the axis of rotation and the fan shroud member extending circumferentially about the axis of rotation and around the fan, such that at least part of the fan is concealed by the fan shroud member but the fan shroud member does not conceal the light source when the light source is operably coupled with the light socket, and an outlet diffuser coupled to an outlet side of the fan shroud member, the outlet diffuser having numerous guide vanes, such that the outlet diffuser, the fan shroud member, and the internal fan are configured so that during operation of the internal fan when the light fixture is operably installed in a room, (i) the air stream generated by the internal fan exits the outlet side of the fan shroud member along the axis of rotation while entering the outlet diffuser, and (ii) the air stream is divided and segments of the air stream are redirected according to a respective angle of each of the guide vanes toward a targeted area in the room and outside of the light fixture, wherein the targeted area is limited to a partial region of the room; and a first arm extending between and coupling the first body to the second body, such that the second body is supported by the first body via the first arm.
2. The light fixture of claim 1, wherein the first arm has a curved shape.
3. The light fixture of claim 1, wherein the first arm extends generally horizontally when the light fixture is operably attached to another object.
4. The light fixture of claim 1, wherein the first arm is located above the fan and the fan is located between the light socket and the first arm.
5. The light fixture of claim 1, wherein the first arm is located below the fan and the fan is located between the light socket and the first arm.
6. The light fixture of claim 1, wherein the first arm is located horizontally adjacent to the fan, and the fan shroud member is located between the fan and the first arm.
7. The light fixture of claim 1, further comprising: a light globe coupled to the light socket, such that the light globe extends circumferentially about the axis of rotation and around the light source when the light source is operably coupled with the light socket.
8. The light fixture of claim 1, wherein the diffuser is generally disc-shaped.
9. The light fixture of claim 1, wherein at least one of the guide vanes is moveable.
10. The light fixture of claim 1, wherein the diffuser is removably coupled to the fan shroud member.
11. The light fixture of claim 1, wherein the diffuser is located between the fan and the light socket.
12. The light fixture of claim 1, wherein the fan is located between the diffuser and the light socket.
13. The light fixture of claim 1, wherein the light fixture has a chandelier light configuration.
14. The light fixture of claim 1, wherein the light fixture has a pendant light configuration.
15. The light fixture of claim 1, wherein the light fixture has a track light configuration.
16. The light fixture of claim 1, wherein the light fixture has a sconce light configuration.
17. The light fixture of claim 1, comprising multiple internal fans, each of the internal fans being individually controllable for fan speed.
18. The light fixture of claim 1, wherein the second body further comprises a light globe located along the axis of rotation, the light globe having a distal open mouth portion, such that the air stream is channeled at least partially through the light globe during operation of the fan.
19. The light fixture of claim 1, wherein the diffuser is generally disc-shaped.
20. The light fixture of claim 1, wherein each of the guide vanes has a generally flat planar shape.
21. A light fixture comprising: a fan for producing an air stream, the fan having an axis of rotation; a light socket located along the axis of rotation; a fan shroud member being coaxial with the axis of rotation and extending circumferentially about the axis of rotation and around the fan, such that at least part of the fan is concealed by the fan shroud member but the fan shroud member is not concealing at least part of the light socket; and an outlet diffuser coupled to an outlet side of the fan shroud member, the outlet diffuser having numerous guide vanes, such that the outlet diffuser, the fan shroud member, and the internal fan are configured so that during operation of the internal fan when the light fixture is operably installed in a room, (i) the air stream generated by the internal fan exits the outlet side of the fan shroud member along the axis of rotation while entering the outlet diffuser, and (ii) the air stream is divided and segments of the air stream are redirected according to a respective angle of each of the guide vanes toward a targeted area in the room and outside of the light fixture, wherein the targeted area is limited to a partial region of the room.
22. The light fixture of claim 21, wherein at least one of the guide vanes is moveable.
23. The light fixture of claim 21, wherein the diffuser is removably coupled to the fan shroud member.
24. The light fixture of claim 21, wherein the diffuser is located between the fan and the light socket.
25. The light fixture of claim 21, wherein the fan is located between the diffuser and the light socket.
26. The light fixture of claim 21, wherein the diffuser is generally disc-shaped.
27. The light fixture of claim 21, wherein each of the guide vanes has a generally flat planar shape.
28. A light fixture comprising: a first body, the first body including a mounting bracket; a second body, the second body including a fan located within the second body for producing an air stream, the fan having an axis of rotation, a light socket located along the axis of rotation, a fan shroud member being coaxial with the axis of rotation and extending circumferentially about the axis of rotation and around the fan, such that at least part of the fan is concealed by the fan shroud member, and an outlet diffuser coupled to the fan shroud member, wherein the outlet diffuser is generally disc-shaped; the outlet diffuser having numerous guide vanes, such that the outlet diffuser, the fan shroud member, and the fan are configured so that during operation of the fan when the light fixture is operably installed in a room, (i) the air stream generated by the fan exits the fan shroud member while entering the outlet diffuser, and (ii) the air stream is redirected by the guide vanes toward a targeted area in the room and outside of the light fixture, wherein the targeted area is limited to a partial region of the room: and a first arm extending between and coupling the first body to the second body, such that the second body is supported by the first body via the first arm.
29. The light fixture of claim 28, wherein the diffuser is located between the fan and the light socket.
30. The light fixture of claim 28, wherein the fan is located between the diffuser and the light socket.
31. The light fixture of claim 28, wherein the fan shroud member does not conceal at least part of the light socket.
32. The light fixture of claim 28, wherein the guide vanes causes the air stream to be divided and segments of the air stream are redirected according to a respective angle of each of the guide vanes when the air stream exits the fan shroud member via the diffuser.
33. The light fixture of claim 28, wherein each of the guide vanes has a generally flat planar shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features believed characteristic of the present invention may be set forth in appended claims. The invention itself, however, as well as a preferred mode of use and further objects and advantages thereof, will best be understood by reference to the following detailed description of an illustrative embodiment when read in conjunction with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(25) With reference now to the figures, and in particular to
(26) As seen best in
(27) Fan chandeliers 100, 105 suspend centrally above table 1 such that satellites 110 extend substantially evenly toward all sides of table 1 where seats 3 are disposed just beyond edge 4 thereof. Optimally, central body 102 reaches downward from ceiling 5 to within approximately thirty to thirty-four (30-34) inches above the top of table 1, with satellites 110 extending horizontally therefrom to within approximately six (6) to twelve (12) inches inside perimeter 4 of table 1.
(28) Fans 115, 125 spin in one or more horizontal planes to impel air vertically above table 1 within region of influence 161 (
(29) As best seen in
(30) As depicted in
(31) As seen in
(32) Arms 111 also serve as ducts for wiring 127, 129 extending from central body 102 to satellites 110 to power fans 115 and lights 113 respectively. While motor wire 127 stops within base 145 to serve motor 117, light wiring 129 extends to lights 113 above shroud 112 by one of two routes. As depicted in
(33) Electrically Driven Fans
(34) Continuing now with
(35) Electric power to fans 115, 125 preferably is provided by wires 127 (
(36) Preferably, however, separate controls for fans 115 are provided for each satellite 110 so that each of fans 115 may be controlled separately not only from central fan 125 but also from each other. Switches 128 disposed on arms 111 (
(37) Circuitry controlling fans 115, 125 and lights 113 is conventional within the electrical arts and unnecessary to detail herein. It will be recognized, however, that switches controlling fans 115, 125 and lights 113 may be either simple on/off switches capable of switching inductive loads or rheostats that provide continuously variable control. All such wiring 127-129 will be of appropriate size, voltage and frequency generally known and available for the installation (typically 120 volts, 60 cycles in the United States) to provide ample power to their respective devices.
(38) Fans 115, 125 have been discussed above as being 120 volt A/C powered, but they also could comprise 24 or 48 volt D/C motors supplied from a separate power supply (not shown). Such power supply could be incorporated within central body 102 or base 141 disposed thereon (neither shown) or supplied as part of the building wiring (e.g. located above ceiling 5). One having ordinary skill in the art will recognize that all such variations are considered to be within the spirit and scope of the present invention.
(39) Mechanically Driven Fans
(40) Referring now to
(41) Disposed within housing 222, transmission 220 comprises a single drive gear 221 coupled to shaft 203. Coplanar satellite, or spur, gears 223 mesh with drive gear 221 and rotate simultaneously therewith to turn flexible drive cables 230 extending through arms 211 to satellites 210. Within each satellite 210, cable 230 extends coaxially with base 240 (
(42) In an alternate embodiment of satellite 210 (
(43) Motor 201 preferably comprises a permanent, split-capacitor, horsepower, three speed induction motor adapted to turn at approximately 1075 rpm. Using a 2.8:1 drive ratio, spur gears 223, flexible cable 230 and hub 216 preferably turn at a maximum rotation of 3000 rpm. A suitable motor 201 is available from W.W. Grainger, Inc. of Chicago, Ill., USA, as catalog number 4UY17. Flexible cable 230 preferably is a bi-drectional, flexible shaft cable. A suitable cable 230 is available from SS White Technologies, Inc., Piscataway, N.J., USA, as catalog number FR130SLPCC01800.
(44) Where wiring must accompany cable 230 within arms 111, a hollow-core flexible cable is preferred to prevent cable 230 and wiring 127, 129 from interfering with each other. A suitable transmission 220 also is available from Suhner Manufacturing, Inc. of Rome, Ga. A suitable hollow-core cable is available as catalog number A-250-4143 from Suhner Manufacturing, Inc. of Rome, Ga.
(45) Chart A shows availability of the foregoing and of additional suitable products which may be used for various components discussed herein.
(46) Diffusers
(47) Disposed coaxially with and immediately above bases 140, 141, 145, 146, 240, diffusers 150 define the air flow from satellites 110 and central fan unit 120. Depending upon the air flow pattern desired (see
(48) As depicted in
(49) As best seen in
(50) Diffuser Grates
(51) Referring now also to
(52) Grate 170 further includes fixed vanes 174 disposed substantially parallel to each other and forming chordal slats dividing port 172 into substantially rectangular sections transverse to axis A. Braces 177 paralleling axis A stabilize vanes 174 along their length between opposite sides of perimeter 171 and deter a vortex effect upon the air flowing through diffuser 150.
(53) Forward vanes 174 (farthest from aperture 178, and thus central body 102) are disposed at a relatively shallow angle compared to more rearward vanes 174, their lower edges 175 being substantially more distal hub 173 than their upper edges 176. By contrast, rearward vanes 174 are affixed much more upright, so that their lower edges 175 are disposed more directly beneath their upper edges 176. This arrangement causes air flowing across forward vanes 174 to be directed in a more horizontal direction, thereby defining an outer limit, most distal from central body 102, of region 166 (
(54) Referring now to
(55) Referring now to
(56) Referring now to
(57) Referring now to
(58) Comparing
(59) Crystal Mountings
(60) Crystals 30 on conventional chandeliers typically dangle from simple wire mountings. Though free to pivot from such mountings, crystals 30 seldom do so because air movement through such chandeliers, and any disturbance caused thereby, is minimal Encouraging air movement through fan chandeliers 100-200, as contemplated by the present invention, however, may generate significant oscillating movement of crystals 30 if they movably dangle. Such movement causes correspondingly increased movement of refracted light rays from lights 113, a largely undesirable effect. Accordingly, specialized crystal 30 connection hardware is useful to suppress such movement, at least where it may become pronounced.
(61) As depicted in the figures (e.g.
(62)
(63) Heating
(64) Referring now to
(65) Electric power for coils 501, 502 would be provided by wiring (not shown) of appropriate size disposed along with power wiring for fans 115, 125 (if electrically driven) and preferably separately wired and controlled by a separate switch (not shown) either disposed conveniently within the room or mounted on fan chandeliers 100, 105 at an unobtrusive but convenient location within reach from beneath cental body 120. As an alternative, coils 501, 502 within each satellite units 110 could be separately controllable, necessitating location of a switch or rheostat (not shown) conveniently on satellite unit 110 itself, as discussed above for fans 115.
(66) Heating means 500 is not limited to use with fan chandeliers 100, 105 having electrically driven fan motors 115, 125. Heating means 500 also can be used with satellites 210 of alternate embodiment 200 by simply including appropriate wiring (not shown) in arms 211 along with wiring 229 for lights 213.
(67) Heating units 501 preferably comprise band heater strips typically made with NIC80 (80% nickel, 20% chromium) embedded in heat-conductive ceramic cases and shaped for the intended purpose. Preferably, heating units 501 would provide approximately 250 watts maximum each where fan chandeliers 100, 105 having six satellites 110, for a total of approximately 1500 watts, sufficient heating capacity to warm a reasonably sized room of 150 to 200 square feet in a matter of minutes. Suitable heating units 501 may be custom ordered as Duraband heaters from Tempco Electric Heater Corporation of Wood Dale, Ill.
(68) Filtering
(69) Referring now to
(70) Filter means 600 may include activated carbon for air purification as well as for removal of odors and particulate matter from the air. A suitable carbon filter is available as Hunter 30901 from Alergy Be Gone of Brooklyn, N.Y.
(71) Sconces
(72) Turning now to
(73) Globe 730 as shown comprises a truncated, substantial conical cylinder open at both ends and coupled to housing 712 at its proximate end by mounting 733 and flaring aesthetically at its opposite end distal fan 715 to form mouth 734. Globe 730 preferably completely surrounds light 713 and conceals (if opaque) or mutes (if translucent) light 713 from being directly viewed by user 706, thus reducing glare, e.g., on mirror 703. Preferably, globe 730 is made of a translucent material which diffuses illumination from light 713 to reduce glare but allows it to help illuminate the room.
(74) Globe 730 also creates an interior channel 731 through which moves air impelled by fan 715, whether upward above fan 715 or downward through mouth 734 as determined by the direction of rotation of fan 715. Optional diffuser 750 is shown spanning across mouth 734 between diffuser mounts 751 coupled by known means to the interior surface 731 of globe 730. Diffuser 750 provides user 706 with means for directing air shadows 741, 743 toward user 706 (shadow 741) and/or toward mirror 703 (shadow 743), as illustrated in
(75) As depicted in
(76) Pendant Lights
(77) Turning now also to
(78) As discussed for sconce 710, globe 730 couples beneath housing 712 and fan 715 and surrounds light 713 depending from housing 712 by socket 714. As depicted in
(79) Though depicted and discussed as a single light source and comprising but one housing 712 surrounding one fan 715, pendant light 760 could comprise one of several light fans 760 depending from a single mast 763, whether or not each is are disposed at the same elevation as the others below ceiling 5. See
(80) Still further, fan chandeliers 100, 105, sconces 710, 720 and pendant lights 760 all have been depicted and described as having axis B which is disposed substantially vertically, causing air from fan 715 to move substantially downward unless redirected by diffusers 750. One having ordinary skill in the art will recognize, however, that each fan chandelier satellite unit 110, sconce 710, 720 and pendant light 760 could have its axis B oriented at an angle to vertical (
(81) Operation
(82) In operation, fan chandeliers 100, 105 preferably are turned on using separate wall switches (not shown) for lights 113, fans 115, 125 and, when provided, heating means 500. Where such wall switches are simple on/off switches, the comfort of diners 6 in seats 3 may be regulated by turning on fan 125, fans 115 or both, with or without heating from heating means 500. Illumination to table 1 is provided by turning on lights 113.
(83) Where rheostats such as switches 128 (
(84) Where sconces 710, 720 provide air flow in a specialized setting, such as over bathroom mirror 703, user 706 may adjust diffuser 750 to direct air at mirror 703 to keep it clear of condensation commonly a problem in bathrooms, especially after user 706 has bathed or showered. Diffuser 750 also could be directed toward user 706 to provide air to his face to dry it for shaving.
(85) The present invention, described in either its preferred or alternate embodiments, thus serves the purpose of both a ceiling fan and a chandelier. Whereas a homeowner or other owner traditionally must choose between a handsome, showy chandelier or central air movement from a ceiling fan, fan chandeliers 100, 105, 200 provide an alternative where both are provided. Fancy chandeliers bearing many light refracting crystals 30 may grace the center of a room while fans concealed within the chandelier circulate air for optimal comfort, smoke and heat dispersal and other motives. Where air movement is not needed, the present invention provides a traditional chandelier. Where illumination is not needed, the present invention provides air movements as with any ceiling fan. Where both are needed, both are available.
(86) While the invention has been particularly shown and described with reference to one or more embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention. For example, fans 115, 125, 215 largely have been discussed above as impelling air vertically downward toward table 1, they also may be designed for two-way operation, where air is drawn upward and impelled away from table 1. This maybe achieved by providing motors 117 which turn in the desired direction, or by affixing appropriately angled blades 133 to hub 131. Alternately, reversible-direction motors 117 may achieve reversible air flow in any of the devices discussed.
(87) Further, the invention has been discussed as being used with table 1 where shadows 163, 165 are desirable traits. The present invention could be used in a more traditional ceiling fan situation where uniform dispersion of air is a more desirable outcome. This can be achieved by simply using diffusers 150 having broader air flow patterns, such as diffuser grate 198 having concentric vanes that distribute air in a 360 degree pattern.
(88) The present invention also has been discussed above as having satellite units 110 bearing fans 115 and lights 113, whether or not central fan 125 also is included and coupled to central body 102. Instead, however, the present invention can comprise central body 102 bearing central fan 125 whether or not satellite units 110 also are present and disposed at the ends of arms 111, the latter being unnecessary if satellite units 110 are not included.
(89) Finally, sconces 710, 720 and pendant lights 760 were discussed above without mention of any heating elements such as heaters 500, but they of course could be incorporated into housing 712 just as discussed above for other embodiments of the present invention.
(90) TABLE-US-00001 CHART A General Options Examples/Catalog # Motor Placement Multiple motors integrated in NMB-MAT 4715FS-12T-B50-D00 Case Fan - Satellite Units fans (i.e. case fans, computer (AC) fans, etc.) NMB-MAT 5915PC-12T-B20-A00 - Center Unit (AC) NMB-MAT 4710KL-05W-B50 - Satellite Units (DC Option) NMB-MAT 682PL-05W-B70 - Center Unit (DC Option) Single motor integrated in 1/8 HP PSC High Efficiency Ring/Stud Mount Blower Motor, fixture 3 Speed, 1075 Max RPM, Grainger Stock # 4UY17 with a 1:2.8 Gearbox Single motor remotely mounted Motor from MinkaAire, Mystique, Model No. F611, 3 Speed outside fixture (against ceiling, (65, 107, and 163 RPM) with a 1:18.4 Gearbox in attic, etc.) Multiple motors integrated in Uncased Small Fan Motor, 1/70 HP, 3000 RPM Grainger Item fixture Number 3M566 Combination of above options Fan Placement Satellite Fans (located at the lights) Center Fan (located in the main body of the fixture) Combination of above options Fan Type Axial or Propeller Fan NMB-MAT 4715FS-12T-B50-D00 Case Fan - Light Units (AC) NMB-MAT 5915PC-12T-B20-A00 - Center Fan Unit (AC) NMB-MAT 4710KL-05W-B50 - Satellite Units (DC Option) NMB-MAT 682PL-05W-B70 - Center Unit (DC Option) PM Motor Fan Blade Co., Part # 4LHF.250-W Air-Drive, Inc., 10 Wing Fan, Part # AD10-5.00-CC-B-37-0.25 Centrifugal (Radial) Fan Air-Drive, Inc., Bi-Directional, 12 Petals, Radial Blade, Part # AD-4.75-CC-B-90-0.25 or Air-Drive, Inc., 8 Petals, Radial Blade, Part # AD-6.25-CC-B- 90-0.25 Mixed Flow Fan Combination of the above options Diffuser Slats at Different Angles, Optional Louvers, Grills, etc. (Design Dependent) (Internal/External) Cone (Straight, Elliptical, etc.) None or Combination of the above options Bevel Gear Solid Shaft S.S. White Technologies, Ratio Drive, Gear Ration 1:1, Right Optional Angle, Light Duty, Part # FG118V (Design Dependent) Hollow Core to allow electrical wiring through shaft Flexible Cable Solid Shaft S.S. White Technologies, Steady-Flex, Bi-Directional Flexible Optional Shaft, Part # FR130SLPCC01800 (Design Dependent) Hollow Core to allow Suhner Manufacturing Inc., Hollow Center Core Flexible electrical wiring through shaft Shaft, Part # A-250-4143 Crystals Normal Mounting - Optional strategically placed out of the (Design Dependent) airstream Single Point Rigidly Mounted Compression Fitting, Hook Fitting, Slot Fitting, Slide Fitting, or Screw Fitting Filter Dust Collection Filter Material - Hunter 30901 from Alergy Be Gone of Optional Oder Elimination Brooklyn, New York (Design Dependent) Heater Heater Band along sides Duraband Heaters from Tempco Electric Heater Corporation of Optional Wood Dale, Illinios (Design Dependent) Heater Bands above Fan