Access support for offshore installations
09689133 ยท 2017-06-27
Assignee
Inventors
Cpc classification
E02B2017/0039
FIXED CONSTRUCTIONS
E02B17/0034
FIXED CONSTRUCTIONS
E02B17/04
FIXED CONSTRUCTIONS
B63B77/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63C15/00
PERFORMING OPERATIONS; TRANSPORTING
E02B17/04
FIXED CONSTRUCTIONS
E02B17/00
FIXED CONSTRUCTIONS
Abstract
A support structure (10) suitable for use as a support structure to an offshore platform (12), the support structure (10) comprising a main support strut (30) having a lower end and anchorable, in use, to the seabed (16) and an upper portion arranged, in use, to extend above sea level to a height substantially equal to, or greater than, that of the platform (12), the support strut (30) comprising a guide rail (62) extending upwardly from a level above the sea level (18) to the top of the support strut (30) for cooperating with a raising framework (90) slideably mountable to the guide rail (62), and further comprising drive means (98) cooperating between the raising framework (90) and the guide rail (62) for elevating the raising framework (90) relative to the support rail (62), the support structure (10) being characterized by: the support strut (30) and raising framework (90) each comprising tracks (70, 100) arranged to substantially align end-to-end when the raising framework (90) is elevated to the top of the support strut (30), the tracks (70, 100), when so aligned, forming a substantially continuous track for laterally transferring a payload (42) from the raising framework (90) to the top of the strut (30).
Claims
1. A support structure suitable for use as a support structure to an offshore platform, the support structure comprising a main support strut having a lower end and anchorable, in use, to a seabed and an upper portion arranged, in use, to extend above sea level to a height substantially equal to, or greater than, the height of the platform, the support strut comprising a guide rail extending upwardly from a level above the sea level to a top of the support strut for cooperating with a raising framework slideably mountable to the guide rail, and further comprising drive means cooperating between the raising framework and the guide rail for elevating the raising framework relative to a support rail, the support structure being characterised by: the support strut and raising framework each comprising tracks arranged to substantially align end-to-end when the raising framework is elevated to the top of the support strut, the tracks, when so aligned, forming a substantially continuous track for laterally transferring a payload from the raising framework to the top of the strut.
2. The support structure of claim 1, further comprising a boat hoist suspended from the raising framework by suspension lines manufactured from steel rope, metal tubes or bars, and hanging below the raising framework.
3. The support structure of claim 2, wherein the boat hoist additionally comprises any one or more of the group consisting of: wave suppression means, fendering the wave suppression means, and fendering, comprising an inflatable tube affixed to an upper edge of the side walls of the boat hoist, the inflatable tube extending axially away from the boat hoist to provide, in use, a relatively protected entrance and exit to the boat hoist.
4. The support structure of claim 2, wherein the boat hoist comprises a pair of spaced-apart side walls, formed by a metal framework, and a base wall manufactured also from a framework interconnecting lower edges of the side walls; and wherein the boat hoist additionally comprises a plurality of slings, or a flexible support sheet connected to upper edges of the side walls and is arranged, in use, to hang between the side walls above the base wall of the boat hoist.
5. The support structure of claim 4, wherein the flexible sheet is reticulated, and manufactured from steel rope.
6. The support structure as claimed in claim 1, wherein the tracks of the support strut project beyond an edge thereof and overlie upper ends of the guide rails.
7. The support structure as claimed in claim 1, wherein the respective tracks comprise complementarily chamfered ends.
8. The support structure as claimed in claim 1, wherein the guide rails extend downwardly from a point substantially level with an upper end of the support strut and extend, in use, upwardly from a point above sea level.
9. The support structure as claimed in claim 1, wherein the guide rails are rigidly connected to the support strut, at intervals, by connectors or by an intermediate structural framework.
10. The support structure as claimed in claim 1, wherein the guide rail comprises a central portion having a smooth front surface that faces away from the support strut, and wherein a smooth rear surface is provided that faces towards the support strut, in use, and wherein the front and rear surfaces provide respective rolling surfaces for vertically spaced-apart sets of rollers to which the raising framework is connected, an upper one of the rollers engaging the rear rolling surface and a lower one of the rollers engaging the front rolling surface and wherein the or each guide rail comprises toothed formations forming a rack located on either side of the central portion.
11. The support structure as claimed in claim 10, wherein the raising framework comprises a first arm that extends behind the guide rails at a relatively elevated position to support a first one of the rollers that bear against the rear rolling surface of the guide rail, and a second arm at a relatively lower position to which a second one of the rollers are connected that bear against front rolling surface of the guide rail.
12. The support structure as claimed in claim 1, wherein the raising framework is adapted to receive a crane, the support strut comprising a crane pedestal whose diameter is greater than the height of the support strut.
13. The support structure as claimed in claim 1, wherein the support strut comprises a hollow tube.
14. The support structure as claimed in claim 1, wherein the main support strut is buoyant in water and optionally further comprising a floatation collar that is slideable relative to the main support strut.
15. The support structure as claimed in claim 1, wherein a lower end of the support strut comprises an anchorage for positive engagement with the seabed, the anchorage comprising any one or more of the group comprising: a suction pile, a screw pile; and an anchorage connected to the support strut by a guy wire.
16. The support structure as claimed in claim 1, further comprising a connecting framework for connecting, in use, the support strut to the platform, the connecting framework comprising a part-circular collar for engagement with the support strut and a locating device adapted to clamp to the support strut, but which allows the support strut to cant between a tilted orientation and a substantially vertical orientation.
17. The support structure as claimed in claim 1, wherein the drive means comprises any one or more of the group consisting of: a motor-driven pulley system and a toothed section of the guide rail forming a rack arranged to cooperate with a motor-driven gear of the raising framework.
18. The support structure as claimed in claim 1, further comprising any one or more of the group consisting of: a crane; a fall-arrest device; a deck; an accommodation unit; a lifeboat; a power system for independently powering the support structure; a diesel generator; and a fuel tank.
19. A method of installing a support structure, comprising the steps of: floating a support strut fitted with an anchorage to a platform; up-ending the support strut to a substantially vertical orientation adjacent the platform and sinking the support strut until the anchorage engages a seabed; anchoring a lower end of the support strut to the sea bed; approaching the support strut at low tide with a support vessel carrying a raising framework and positioning the raising framework beneath lower ends of guide rails; as the tide rises, engaging lower ends of the guide rails with the raising framework and hoisting the raising framework at least partially up the guide rails.
20. The method as claimed in claim 19, further comprising any one or more of the steps consisting of: raising the raising framework carrying a crane to the top of the guide rails and laterally transferring the crane to a top of the support strut; and using the crane to transfer any one of more of the group comprising: a deck, living accommodation, equipment, life-support, and a connecting framework from the support vessel to the support structure; and hoisting the support vessel out of the water using the raising frame connected to the support vessel by one or more linkages or a boat hoist.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An embodiment of the invention shall now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(18) In
(19) The support structure 10 is located next to the platform 12 and comprises a main support strut 30 that is anchored to the seabed 16 using a suitable attachment, which, in the illustrated embodiment, is a suction pile 32, although other anchorages may be used depending on the type of seabed (rock, sand, silt, gravel, etc.). An upper part of the support strut 30 is connected to the platform 12 by connecting steelwork (not visible in
(20) The support structure 10 is thus comprised of a number of components, these being: interface steelwork (for connecting the support structure to the platform); a main support strut and suction pile; a crane pedestal; a crane, accommodation and installation system; and a power system for independently powering the support structure, for example, a diesel generator.
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(22) The interface steelwork 50 comprises a part-circular profile 52 that seats against, and which can be welded to the support strut 30, along with at least two splayed connectors 54 that extend between the part-circular profile 52 and the spider deck framework 24. Additional bracing may be provided to add rigidity to the connecting steelwork, where necessary.
(23) The interface steelwork 50 fulfils four functions: as installation aid for the support strut 30 and suction pile 32; support for the crane installation system (described below); support for the support strut 30 and suction pile 32; and support for the access walkways to and from the platform.
(24) Suitably, the interface steelwork 50 will be pre-fabricated and installed on the platform using bolted connectors, which require a minimum of preparation work on the platform 12. The interface steelwork 50 also incorporates a locating device and clamps to fix the support strut 30 before it is rotated to a vertical orientation. As such, the interface steelwork provides a pivot point and securement for the support strut 30 as it is tilted to a vertical orientation. Once the suction pile 32 is set at the correct depth, the clamps (not shown) can be closed and secured.
(25) The support strut 30 and suction pile 32 are designed in accordance with the site-specific requirements: the main considerations being the locations of the access and egress levels; the crane requirement; platform support and environmental considerations. In addition, the support strut 30 is designed to float so that it can be towed to site, which can reduce installation costs significantly.
(26) In situations where a crane 42 is specified, the support strut 30 and suction pile 32 design needs to be modified to accommodate both the crane installation loads and the crane operating loads.
(27) Because most crane pedestals are typically of a larger diameter than what is required for the support strut, a pedestal is provided at the top of the support strut, as shown in
(28) The support structure 10 additionally comprises a pair of guide rails 62 that extend from a point level with the upper edge 64 of the pedestal 40 to a point above sea level 18. The guide rails 62 are rigidly connected to the support strut 30, at intervals, by connectors 66, which, in practice, would comprise triangulation elements (not shown for clarity) to form a rigid connection between the two.
(29) The upper surface 68 of the pedestal comprises a pair of parallel tracks 70 that project beyond the edge 64 of the pedestal and overlie the upper ends of the guide rails.
(30) The guide rails 62 are shown in greater detail in
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(32) In
(33) As can also be seen in
(34) The installation of the support structure proceeds as shown in the sequence of
(35) In
(36) In
(37) Now that the crane 42 has been installed, it is possible to use the crane 42 to transfer other items from the support vessel 104, such as a deck 106 and to install it on the support strut 30. The deck 106 would have to be installed piecewise. Thereafter, living accommodation units 36 and the like can be hoisted, using the crane 42, onto the deck 106 of the support structure 10 to complete the installation.
(38) At this point, as shown in
(39) The fast intervention vessel 124 can be hoisted using a set of under-hull slings or by attachment of crane hooks to hard eyes on the deck of the vessel 124. Once hoisted into position relative to the raising framework, linkages can be used to free the crane for other uses. Alternatively, on a low tide, the vessel 124 can be located below the raising framework 90 and connect thereto by slings or wires, and the raising framework driven up the support strut 30 in the previously described manner to hoist the vessel 124 out of the water. Such an arrangement is shown in
(40) The crane 42 can be powered by an internal combustion engine, and fuel tanks therefor can be conveniently located within the interior of the strut 30 or pedestal 40.
(41) A fall-arrest device is also provided for the raising framework 90 to prevent inadvertent falls, for example, in the event of an engine 98 failure. The fall-arrest device can comprise a pawl arrangement that ratchets against the toothed racks 82 of the guide rails 62, or a supplementary set of catches can be provided, as shown in
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(43) From
(44) The raising framework 90 comprises a pair of arms 92 that extend behind the guide rails 202 at a relatively elevated position to support a set of rollers 80 that bear against the rear rolling surface 76 of the guide rails 202. The raising framework 90 additionally comprises another set of rollers (not visible) which are arranged to bear against front rolling surface of the guide rails 62. The toothed portions 82 of the guide rails 62 project sideward from the guide rails 62 and are engaged by motor-driven gears 96 to raise or lower the raising framework 90.
(45) The raising framework 90 thus cooperates with the guide rails 62 to enable a payload, such as a support vessel, or crane, to be hoisted up the support strut 30 using set of motors 204 for driving the gears 96.
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(48) The support vessel 104 can thus be located within the boat hoist 210, and raised out of the water by the raising framework 90, as previously described (in particular, with reference to
(49) In certain embodiments (not shown), a flexible and/or reticulated support sheet is affixed to the upper edges of the side walls 212 and hangs between them above the base 214 wall of the boat hoist 210. The provision of a flexible sheet or net enables the support vessel 108 to be retained securely by the boat hoist 210, i.e. by the sheet conforming to the shape of the underside of the hull. Such a configuration additionally reduces the likelihood of point-loading the hull of the support vessel 108 (for example, where the keel would otherwise engage the base wall struts).
(50) Given that the boat hoist 210 is likely to be used in heavy seas, wave suppression means and/or fendering may be provided on the boat hoist 210, although not shown in the drawings. For example, inflatable tubes may be affixed to the upper edges of the side walls 212 of the boat hoist 210, thereby cushioning the support vessel 108 from impacts with the side walls 212, as well as providing shelter from the waves. Further, the inflatable tubes, or booms/pontoons may extend axially away from the boat hoist 210, and may provide a relatively protected entrance and exit to the boat hoist 210.
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(52) As can be seen in
(53) The raising framework 90 is connected to the support strut 300, as previously described. The raising framework can likewise be used to hoist a support vessel (not shown) out of the water, a crane (not shown) to the top of the support strut 300, or other equipment and components, as previously described.
(54) Notably, because the raising framework 90 of the embodiment shown in
(55) It will be appreciated from the foregoing that although the invention is particularly suited to servicing operations for existing platforms, e.g. crane replacement etc., it is equally applicable to new installations, and an example of a new build offshore platform 400 and support structure 10 is shown in
(56) A pair of additional support struts are provided: a first support strut 300, as described herein, which comprises a raising framework 90, crane 42, deck area 38 for temporary living accommodation etc.; and a second strut 410, which supports an additional deck 406. The additional deck 406 usefully provides an alternative location for certain items, e.g. equipment to support drilling operations etc., and also enables the support structure 10 of the invention to be truly independent of the main platform. The support struts 300, 410, 402 comprise foundations 424 at their lower ends, enabling them to be driven into a sea bed with relative ease. Further, because the support struts 300, 410, 402 are interconnected by cross-struts 408, a tripod-type structure is formed, which is inherently more stable than a mono-pile, and can be driven vertically into the sea bed by differentially varying the pressure in the foundations 424 during the driving process (as described in greater detail in UK Patent Application No: GB 12407991.7).
(57) Referring now to
(58) The cradle 248 additionally comprises, extending outwardly at an angle, from each of its corners, a retractable boom 256. Each boom 256 comprises a pair of spaced-apart, horizontal metal tubes that terminate at their free ends, with a float 258. The floats 258 serve to stabilise the cradle 248 when floating in the water, or when lightly supported by the suspension lines (not shown). The angling of the booms 256 provides a tapered entrance and exit for the cradle 248 facilitating the entry and exit of a support vessel (not shown).
(59) A flexible skin (e.g. of sheet plastics, or canvas), or a sheet metal skin 254, is provided on the exterior of the side walls 212 and booms 256, and optionally, below the base wall 214 of the cradle 248, to buffet the waves and to create a relatively calm harbour within the confines of the cradle 248.
(60) Attached to the cradle 248, spanning the side walls, are a set of flexible slings 260, which engage with the contoured underside of the support vessel (not shown) as it is raised out of the water. As previously discussed, the slings could be replaced by a net or a flexible sheet to more evenly distribute the transference of the weight of the support vessel (not shown) to the cradle 248, thereby stabilising it and reducing the likelihood of hull punctures.
(61) The invention is not restricted to the details of the foregoing embodiments, which are merely an example of an embodiment of the invention. For example, the foregoing description has focussed on the use of the support structure an alternative to an accommodation type jack-up. However, there are other types of jack-up, such as a drilling jack-up, to which the concept of the invention may offer an alternative solution. Specifically, the crane of the invention could be used to lift a drilling rig onto a platform that was designed to support such weight. This could be a particularly attractive concept to those energy companies looking to drill for shale gas offshore and utilise, where possible, their existing infrastructure.