Coupler Device for Round Window Stimulation of the Cochlea
20220337963 · 2022-10-20
Inventors
- Hideko Heidi Nakajima (Andover, MA, US)
- Christof Theodor Stieger (Liebefeld, CH)
- Darcy Lynn Frear (Cambridge, MA, US)
- Hannes Maier (Hannover, DE)
Cpc classification
H04R25/60
ELECTRICITY
International classification
Abstract
To account for the anatomical variability of the round window, and its surrounding bony structure, and ensure the safety of the delicate round window membrane (RWM) and structures in the cochlea closely adjacent to the RWM, the disclosure provides devices and methods that safely and effectively couple the motion of a variety of actuators to the RWM.
Claims
1. A coupler device for transmitting vibration energy to a round window membrane of the cochlea in a mammalian ear, comprising an acoustically rigid and biocompatible hollow housing having a first end and a second end, wherein the hollow housing is dimensioned and configured to fit into a mammalian middle ear and wherein the second end has a diameter larger than a bony rim perimeter of the round window membrane in the mammalian ear; a piston-like element designed to fit sealingly into a first opening into the hollow housing at the first end and arranged for contact with an actuator that transmits vibration energy; a flexible membrane sealed to a second opening into the hollow housing at the second end and arranged to transmit vibrations to the round window membrane when the coupler device is implanted; and a liquid or gel material filling or to be filled into the interior of the hollow housing between the flexible membrane and the piston-like element.
2. The coupler device of claim 1, wherein the liquid or gel fills the interior of the hollow housing with minimal air space or bubbles.
3. The coupler device of claim 1, wherein the device further comprises a soft rubbery material fixed to a perimeter of the second opening into the hollow housing at the second end and arranged to contact and seal against surfaces of bone surrounding the round window membrane.
4. The coupler device of claim 1, wherein the hollow housing is filled with the liquid material.
5. The coupler device of claim 1, wherein the hollow housing is filled with the gel material.
6. The coupler device of claim 1, wherein the first opening into the hollow housing is a window opening in a wall of the hollow housing, and wherein the window opening is positioned and arranged such that an axis perpendicular to the window opening is at an angle to a central axis of the hollow housing.
7. The coupler device of claim 6, wherein the axis perpendicular to the window opening is arranged to be perpendicular to the central axis of the hollow housing.
8. The coupler device of claim 1, wherein the hollow housing is tubular.
9. The coupler device of claim 1, wherein the hollow housing cross-section is a regular geometric shape.
10. The coupler device of claim 1, wherein the hollow housing has a configuration of a bent tubular structure.
11. The coupler device of claim 1, wherein the flexible membrane is configured to balloon out toward and conform to the surrounding area of the round window membrane and round window niche to efficiently couple volume velocity of the fluid or gel material in the hollow housing to the round window membrane.
12. A method of coupling an actuator force to a round window of the cochlea, the method comprising obtaining a coupler device of claim 1; inserting a filler material against the round window membrane to fill the round window niche; contacting an actuator to the piston-like element at the first end of the rigid hollow housing; implanting the coupler device into the middle ear cavity so that the second end of the rigid hollow housing is adjacent to bone surrounding the round window niche such that the flexible membrane can contact the filler material; and mechanically fixing the coupler device within the middle ear cavity to prevent movement of the hollow housing of the coupler device within the middle ear cavity.
13. The method of claim 12, further comprising transmitting vibrations with the actuator to cause the liquid or gel material within the hollow housing to transmit the vibrations to the round window membrane.
14. The method of claim 12, further comprising sealing a soft rubbery material fixed to a perimeter of the second opening into the hollow housing at the second end against surfaces of bone surrounding the round window membrane.
15. The method of claim 12, wherein the hollow housing is filled with a liquid or gel material within the interior of the hollow housing between the piston-like element and the flexible membrane before the coupler device is implanted.
Description
BRIEF FIGURE DESCRIPTION
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[0035] Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0036] The present disclosure provides RW coupler devices that take into consideration several unique requirements for RW stimulation. These requirements include specific dimensions to enable the coupler to stimulate the RW membrane and not the surrounding bone. In addition, the devices include a flexible membrane that stimulates yet avoids trauma to the RW membrane, rather than a small, stiff surface area actuator (smaller than the diameter of the RW membrane) directly interfacing the RW membrane, which can traumatize the RW membrane. Furthermore, the devices enable the use of actuators that vibrate in an orthogonal or other angle with respect to the RW membrane for optimal RW stimulation. In addition, the new coupler devices avoid loss of volume velocity by use of a relatively large surface area flexible membrane interface rather than a small surface area actuator interface.
[0037] Another advantage is that the new coupler devices do not require significant tension on the RW membrane, as has been shown necessary with other actuators. The coupler device diameter that interfaces the RW membrane is also larger than the bony rim perimeter of the RW membrane, preventing inadvertent trauma and tension to the RW membrane. The coupler devices described herein also avoid the need for excessive drilling of the bone surrounding the RW membrane, which can result in trauma to the RW membrane. In addition, the coupler devices can be used with a wide variety of available actuators.
[0038] The RW coupler devices serve as a hydraulic/acoustic interposition element that is implanted between a transducer/actuator and a middle/inner ear structure. The coupler devices include an acoustically rigid and biocompatible hollow housing (made of materials such as titanium, stainless steel, brass, ceramic, or other rigid biologically inert materials, such as rigid plastics, e.g., acrylics, nylons, and polyetheretherketones (PEEK), approved for medical implantation) with two open ends. The tubular housing can have a cross-section that is circular, square, rectangular, or other shape, and the two open ends can have the same or different sizes. The coupler devices also include at least two mobile coupling surfaces in the form of flexible membranes that are sealed against the open ends of the tubular or other shaped housing. A first flexible membrane provides an actuator input surface and the second flexible membrane provides an output surface that couples vibrations from the actuator to the inner ear via the RW.
[0039] In one configuration as shown in
[0040] The tubular or other shaped housing can be hermetically sealed by flexible membranes on each side (2, 4) and filled with a biocompatible fluid or gel (3, 10) of low compressibility and of appropriate acoustic properties such as low shore biocompatible silicone or gel (e.g., thiolene gel that is composed of diacrylates and polythiols, which are mixed to create a liquid that gels over time allowing for specified material properties such as stiffness) to allow the least loss of volume velocity from (2) to (4). The flexible membranes can be made of, for example, silicone used in medical application, e.g., polydimethylsiloxanes (PDMS)-based materials. Any other flexible biocompatible materials can be used. For example, on the actuator side of the coupler device, stiffer membranes can be used that can be made, for example of very thin metal disks, e.g., of titanium.
[0041] If a gel is used, a non-hermetically sealed rigid lumen is a possible alternative if the gel is sufficiently stiff and stable so as not to leak out of the device, and if the gel adheres to the edges of the coupler. In such embodiments, the coupler device can consist entirely of a gel-filled housing, where the housing is designed to fill the RW niche space once implanted and the gel then contacts the RW membrane (12) directly as shown in
[0042] In all embodiments, the actuator side (2) of the coupler device is closely attached to an actuator, such as a commercially available transducer such as Floating Mass Transducer (FMT) device, Middle Ear Transducer (MET) device, or Direct Acoustic Cochlear Stimulation (DACS) device (designed for middle ear actuation, though some have been used or proposed for RW stimulation), or other actuators (5) that provide vibration to the coupler. Alternatively, the actuator (5) is attached directly or by a solid plate (11) to increase the effective vibrating surface area to the transmitting material.
[0043] As shown in
[0044] The whole apparatus (coupler device and actuator) can be principally stabilized, for example, by conventional hardware and/or medical adhesives that are used in otologic surgery, craniofacial, maxillofacial surgery, and/or reconstructive surgery. For example, the coupler device can be stabilized by filling between it and surrounding middle-ear cavity wall with glue, 3-D printed material, etc. The actuator can be positioned and stabilized by a bracing apparatus such as used with known DACS or similar devices using bone-plate hardware.
[0045] As shown in
[0046] In another embodiment shown in
[0047] In the embodiment shown in
[0048] In any of these embodiments, the actuator (5) may optionally not be fixed to the flexible window or plate, to allow vibrational input adjustment to accommodate the available angular range of the anatomical constraints and actuator shape and design (e.g. allowing vibration in the off-axis direction). This is illustrated in
[0049] In a similar embodiment shown in
[0050] Alternatively, an off-axis actuator input design can be implemented as a bent tubular or other shaped hollow housing as shown in
[0051] The embodiments illustrated in
[0052] In use, the coupler devices will be mechanically fixed in place to be stable to allow a reliable interface to the RW membrane (12) by contacting the flexible membrane or solid gel against the bone (13) surrounding the RW niche as shown in
[0053] Alternatively, a custom mold to surround the coupler device can be made (with 3D printed material shaped based on imaging studies beforehand) and then the coupler device and custom molded material is implanted into the patient's middle ear using standard surgical techniques.
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[0055] Other modifications include the use of customized actuators that are incorporated as part of the coupler device and then connected to a source of vibrations once implanted into the middle ear. For example, as shown in
EXAMPLES
[0056] The invention is further described in the following examples, which do not limit the scope of the invention described in the claims.
Example 1—Testing of Coupler Device in Human Cadaveric Temporal Bones
[0057] Prototype moldable coupler devices for RW stimulation were tested in fresh cadaveric human temporal bones, which include the entire ear (outer, middle, and inner ear portions), and thus provide the same general mechanical properties of the ear as in living humans. The resulting measurements show efficient transmission of sound to the cochlea over a wide frequency bandwidth, with a large dynamic range and good linearity, while preventing the risk of trauma to the delicate RW membrane.
[0058] We directly compared the performance of an embodiment of the coupler devices described herein to a current RW stimulation device (Floating Mass Transducer—FMT by Med El). In the same ear, sound transmission of the implanted coupler device results in significantly larger efficiency of sound transmission, larger bandwidth, and wider dynamic range when compared to direct stimulation of the RW with an actuator of an FMT device. The FMT device also caused large distortions (non-linearity) of sound transmission while the coupler device described herein provided excellent fidelity with linearity. In addition, the coupler devices described herein are mechanically more stable and much safer for the RW membrane and intra-cochlear structures than the actuator of an FMT device, and should provide an effective way to stimulate the RW membrane and to enable transmission of sound to the cochlea even in patients with refractory conductive and mixed hearing loss.
[0059] Fresh human cadaveric specimens are extracted (donated with permission specifically for research) within 24 hours post mortem, then immediately frozen or used within two days (Nadol, J. B. & McKenna, M. J., “Surgery of the Ear and Temporal Bone.” (Lippincott Williams & Wilkins, 2005). These specimens have similar macro-mechanical properties to the living tissue and are prepared in a manner described in previous publications (Stieger et al., “Comparison of forward (ear-canal) and reverse (round-window) sound stimulation of the cochlea,” Hear. Res., 301, 105-114 (2013); Nakajima et al., “Evaluation of round window stimulation using the floating mass transducer by intracochlear sound pressure measurements in human temporal bones,” Otol. Neurotol. Off. Publ. Am. Otol. Soc. Am. Neurotol. Soc. Eur. Acad. Otol. Neurotol., 31, 506-511 (2010); and Nakajima et al., “Performance considerations of prosthetic actuators for round-window stimulation,” Hear. Res., 263, 114-119 (2010)). Posterior tympanotomy with entrance to the middle-ear cavity via facial recess is drilled to provide access to the stapes and RW area. AC response of stapes and RW velocities (Vsta.sub.p and VRw) are measured with laser Doppler vibrometry (Polytec CLU 1000) to check for half cycle phase relationship between the velocities to ensure that air did not enter into the inner ear and that there is no fluid leak (Merchant et al., “Middle ear mechanics of Type III tympanoplasty (stapes columella): II. Clinical studies,” Otol. Neurotol. Off. Publ. Am. Otol. Soc. Am. Neurotol. Soc. Eur. Acad. Otol. Neurotol., 24, 186-194 (2003)). After confirming good integrity of the specimen, RW stimulation is performed with a stimulus voltage (either iso-intensity voltage or varying voltages to provide iso-vibrational motion) between 0.2-10 kHz presented to a piezoelectric stack actuator or FMT.
[0060] The coupler device was made of a brass tubular housing about 2 mm in length and 2.5 mm in diameter (with a rigid wall width of 0.225 mm). The thin flexible membranes attached to each of the two sides were made with a cured photopolymer (Norland optical adhesive 68, with ultraviolet curing, which is a urethane-based formulation of tetrahydrofurfuryl and mercapto-ester). The coupler device was filled with water ensuring no air bubbles. The coupler device was placed at the opening of the RW niche with fascia between the coupler and RW membrane to fill the volume of the niche as shown in
[0061] The flexible membrane that interfaces the RW was ballooned out to mold to its surroundings and to interface with the delicate RW membrane (ballooning out approximately 0.8 mm), requiring some drilling of the bony RW overhang (approximately 3 mm of overhang). The other flat flexible membrane was mechanically stimulated by a rod (about 2 mm in diameter) attached to a stack ceramic piezo-electric actuator.
[0062] The FMT was implanted into the same middle ear cadaveric model, using standard surgical techniques in an ideal manner to ensure good RW coupling and stabilization of the FMT. The FMT actuator rested against the bony surface surrounding the RW niche. However, depending on the size of the RW, the FMT can be larger in diameter than the RW diameter, requiring drilling of the RW niche. Drilling could cause the RW membrane to lift off at the edges, because there is continuation of RW membrane tissue on the surface of the bony overhang. To hold the FMT in place, the device is wrapped in fascia. However, some reports indicate this does not always properly secure the device.
[0063] Comparisons were made between the FMT and the RW coupler device by testing the two RW stimulation methods on the same cadaveric human ear. The V.sub.stap was recorded in response to RW stimulation using laser Doppler vibrometry. The V.sub.act was also recorded with a laser Doppler vibrometer. V.sub.stap driven by RW stimulation is used to measure transmission of sound from the stimulator through the cochlear fluid to the stapes. The velocity ratio between V.sub.stap and FMT (V.sub.FMT), and the velocity ratio between V.sub.stap and actuator (V.sub.act) with the coupler device were compared. The velocity of the cochlear promontory was measured to determine any vibration induced by the stimulator. The velocity of the cochlear promontory was measured to determine any vibration induced by the stimulator to ensure that we were not stimulating the entire bony otic capsule (as in bone conduction). We wanted to ensure that only the fluid and flexible membrane are significantly vibrating.
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[0066] The volume velocity ratio, i.e., the ratio of the stapes volume velocity and the actuator volume velocity (U.sub.stap/U.sub.act), was estimated by:
and
the ratio of the stapes volume velocity and FMT volume velocity (U.sub.stap/U.sub.FMT) was estimated by:
wherein A.sub.stap=3.2 mm.sup.2, A.sub.act=1.8 mm.sup.2, and A.sub.FMT=2.5 mm.sup.2.
[0067] The coupler device provides effective transfer of volume velocity (U.sub.stap/U.sub.act). Results showed that RW stimulation with the coupler device as described herein has a higher volume velocity ratio than the FMT device. Furthermore, stimulation with the coupler device provides linear results for a large dynamic range and wide frequency bandwidth. On the other hand, the FMT device exhibited distortion at most frequencies, limiting the dynamic range and bandwidth of its performance.
OTHER EMBODIMENTS
[0068] It is to be understood that while the invention has been described in conjunction with the detailed description thereof, the foregoing description is intended to illustrate and not limit the scope of the invention, which is defined by the scope of the appended claims. Other aspects, advantages, and modifications are within the scope of the following claims.