METHOD AND DEVICE FOR PRODUCING FOOD PRODUCTS, IN PARTICULAR SLEEVELESS PRODUCTS OF A SPECIFIC FORM
20170172190 ยท 2017-06-22
Inventors
Cpc classification
A22C7/00
HUMAN NECESSITIES
A23P30/00
HUMAN NECESSITIES
A22C11/001
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
International classification
Abstract
The present disclosure relates to a method and a device for producing food products, in particular sleeveless products of a specific form with the following steps: entry of form parameters, display of the form of the food product as a function of the entered form parameters as a 2D or 3D graphic, calculation of process parameters as a function of the entered form parameters.
Claims
1. A method for producing food products that are sleeveless products of a specific form, comprising: receiving entry of form parameters, displaying of a form of a food product as a function of the entered form parameters as a 2D or 3D graphic, and calculating corresponding process parameters as a function of the entered form parameters.
2. The method according to claim 1, wherein the form of the food product is displayed graphically as the function of the entered form parameters, and wherein the corresponding process parameters are calculated subsequently.
3. The method according to claim 1, wherein the form of the food product is displayed graphically as the function of the entered form parameters, and wherein the corresponding process parameters are calculated at the same time.
4. The method according to claim 1, wherein the process parameters are calculated as the function of the entered form parameters, and wherein the form of the food product is displayed graphically afterwards.
5. The method according to claim 1, wherein the graphically displayed form of the food products is modifiable by entering changed form parameters and that a changed graphic display occurs and that respectively changed process parameters are calculated on the basis of the changed form parameters.
6. The method according to claim 1, wherein, if it is determined that the food product is to be produced on the basis of a specific displayed form, a confirmation is entered after which the food will be produced.
7. The method according to claim 1, wherein at least one parameter of the following group is entered as the form parameters: a length of a formed food product, a diameter of the formed food product, a sausage caliber, a length of a front and/or a rear tip of the food product, a length of the food product with a constant diameter, a change of a diameter as a function of the food product length, a number of the diameter changes per path.
8. The method according to claim 1, wherein the food products are produced with a forming device that is formed in a way that a cross-section area of a throughput opening, through which a food strand is transported for forming, is changed as a function of time or of a traveled ejection path of the food product.
9. The method according to claim 8, wherein the food product is moved and is produced with at least two displacer elements that are superimposed in a transport direction of the food strand and that each have at least one opening through which the food strand is moved in the transport direction, and wherein the forming device has a movement mechanism for moving the flat displacer elements in a way that respective openings of the displacer elements are moved in relation to one another so that a cross-section area of a resulting overall opening of overlapping openings of the flat displacer elements changes.
10. The method according to claim 9, wherein there are more than two flat displacer elements.
11. The method according to claim 1, wherein at least one parameter from the following group is calculated as the process parameters: a conveying capacity of the food product, a conveying capacity as a function of time, a speed of displacer elements as a function of time, a direction of a movement of the displacer elements, a position of the displacer elements as a function of time or of a traveled ejection path of the food product, a position of a separator blade as a function of time or of the traveled ejection path of the food product, and a conveying speed of the food product.
12. The method according to claim 1, wherein the form parameters are entered as numerical values via an input unit and/or through change of the form of the graphically displayed food product on a graphic user interface of a screen, by means of a touchscreen or by moving of a symbol that is displayed on the graphic user interface of the screen.
13. The method according to claim 1, wherein the food products are minced meat products, wherein the food products are formed with a forming device that is formed in a way that a separator blade moves into a minced meat strand and separates the minced meat strand, and wherein a position of the separator blade is changed as a function of time or of a traveled ejection path of the food product and the calculated corresponding process parameters.
14. The method according to claim 1, wherein at least one process parameter is entered, and wherein further process parameters are calculated as a function of the at least one entered process parameter and the entered form parameters, the method further comprising adjusting an actuator for adjusting a machine forming the food products based on the calculated parameters.
15. The method according to claim 14, wherein the at least one process parameter entered is a conveying capacity.
16. A device for producing food products that are sleeveless products via receiving entry of form parameters, displaying of a form of a food product as a function of the entered form parameters as a 2D or 3D graphic, and calculating corresponding process parameters as a function of the entered form parameters, the device comprising: a device for ejection of a food strand, a forming device for forming of food products, an input unit for entering the form parameters, a first calculation device for calculation of process parameters as a function of the form parameters, a screen for display of the form of the food product as the 2D or the 3D graphic as a function of the entered form parameters.
17. The device according to claim 16, wherein a second calculation device is provided for calculation of graphic data as a function of the entered form parameters.
18. The device according to claim 16, wherein the food products are produced with the forming device that is formed in a way that a cross-section of a throughput opening, through which the food strand is transported, is changed as a function of time or of a traveled ejection path of the food product, and wherein the device preferably has at least two flat displacer elements that are superimposed in a transport direction of the food strand and that have each at least one opening, through which the food strand is moved in the transport direction, and a movement mechanism for moving the flat displacer elements in a way that the respective openings are moved in relation to one another so that a cross-section area of a resulting overall opening of overlapping openings of the flat displacer elements changes.
19. The device according to claim 16, wherein the input unit is either formed in a way that numerical values are entered and/or that the form of the graphically displayed food product is modifiable on the screen that is a touchscreen or that has at least one movable symbol on the user interface.
20. The device according to claim 16, wherein a confirmation medium is provided to confirm that the food product is produced on the basis of the displayed food product.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044]
[0045] To form the ejected food strand, the forming device 1 is provided according to the present disclosure which, as can in particular be seen in
[0046] The forming device may be formed in a way that it has a throughput opening 4 whose cross-section can change as a function of time or of the traveled ejection path, in such a way that the outer contour of the food can be formed or rather that the food can be separated from the food strand. In this context, the forming device should not be limited to a particular embodiment. Hence, for example a diaphragm with multiple separating elements, which can move to open and close in form of an iris panel, can also be used.
[0047] An example embodiment will be explained in greater detail in the following with reference to the
[0048] In at least one example, control unit 22 may form a portion of a control system 25. Control system 25 may be a machine control of the filling machine, for example. Control system 25 is shown receiving information from a plurality of sensors 26 and sending control signals to a plurality of actuators 27 (various examples of which are described herein). However, in some examples, the control system 25 may only include one sensor and/or one actuator. As one example, sensors 26 may include a user input device. For example, the user input device may be a screen 21, wherein the screen 21 may be a touch screen. In other examples, sensors 26 may include a user input device, wherein the user input device is a mouse pointer.
[0049] The control unit 22 may receive output signals from at least one of the sensors 26 (e.g., user input device), process the output signals, and trigger at least one of the actuators 27 in response to the processed output signals based on an instruction or code programmed therein corresponding to one or more routines. These actuators 27 may form an actuation system, and a control unit 22 may actuate actuators 27 of the actuation system based on signals received from sensors 26. In some examples, via the control unit 22 actuating actuators 27 of the actuation system based on received signals from sensors 26, the methods described herein may be carried out.
[0050] In embodiments where the actuators 27 may include a screen 21, control unit 22 may cause screen 21 to provide a display of graphical results for a form of a food product via user inputs received by one or more sensors 26. In other examples, where actuators 27 may include a forming device for forming a food product, the control unit 22 may actuate the forming device (e.g., displacer elements of the forming device) in response to receiving output signals from sensors 26 to form a food product. For example, the control unit 22 may actuate a rotary drive of the displacer elements. In at least one embodiment, the control unit 22 may also control actuators to adjust a conveying speed of a food product. Additionally or alternatively, control unit 22 may control other actuators of the system necessary to achieve the desired form of a food product, such as pumps, for example. In at least one example, control unit 22 may determine via output received from sensors 26 that the graphic of a form of a food product has been altered, and the control unit 22 may calculate new processing parameters in order to achieve the altered graphic of the food form and display these new processing parameters. Additionally or alternatively, the control unit 22 may produce food products based on the output signals that the control unit 22 receives via sensors 26 indicating that the graphic of a form of a food product has been altered.
[0051] Furthermore, methods according to the present disclosure may be carried out by control system 25, and instructions for methods according to the present disclosure may be stored at control unit 22 as executable instructions in non-transitory memory. Instructions for carrying out methods according to the present disclosure may be executed by control system 25 based on instructions stored on a memory of the control unit 22 and in conjunction with one or more sensors and actuators, including signals received from sensors 26, such as the sensors described above, and signals sent to actuators. The control unit 22 may employ system actuators 27 such any one or combination of drives for adjusting the displacement elements, actuators for displaying a form graphic and/or processing parameters on a screen, and actuators for carrying out any one or more of the adjustments that may be entered via the user input device, for example.
[0052] In at least one example, the control system 25 may carry out a first example method comprising receiving entry of form parameters, displaying of a form of a food product as a function of the entered form parameters as a 2D or 3D graphic, and calculating corresponding process parameters as a function of the entered form parameters. These form parameters in the first example method may be received via a user input device, for example. Furthermore, the control system 25 may carry out the other methods described herein, in at least one embodiment. Additionally or alternatively, any one or combination of the steps in the methods described at
[0053]
[0054] Field 30f can be used for a product whose diameter changes periodically. Here, the number of connected sections of the product with an identical form can be set. In field 30g, the diameter and/or in this case the depth of immersion of the displacer elements of the food of a specific form (e.g. spherical form) to be produced can be set for this purpose.
[0055] In field 30h, the diameter of an opening in a displacer element of a forming device can be set as a form parameterin accordance with the displacer element used for a corresponding processas it is possible to use and/or to install displacer elements with different opening sizes for different processes.
[0056] Hence, form parameters can be entered as numerical values via the input unit 21a. Out of this form parameters, a respective calculation device will then calculate corresponding graphic data, wherein the form of the food product can be displayed as a function of the entered parameters in the display field 21b as a 2D or 3D graphic. Hence, the operator can immediately record the product form that arises based on the selected form parameters and immediately take appropriate corrective measures without the need to produce the food product specifically for this purpose. The operator can see immediately how a defined parameter changes the overall form.
[0057] Alternatively or in addition, also the form of the graphically displayed food product can be changed on the screen 21b. This can for example be ensured due to the screen, at least the section 21b, being formed as a touchscreen and the form being changed through expansion or contraction of the product form. The graphic data are equivalent to the form data.
[0058] However, also movable symbols 40 can be displayed on the screen, which are then movable in predetermined directions, for example by clicking on them and by using direction arrows or by means of a mouse pointer. A mouse pointer can also be placed directly on the outer contour of the displayed food form and hence also change the form accordingly by means of expansion or contraction. A corresponding form is then displayed on the screen 21b and respective form parameters are saved and/or forwarded to a further calculation device and are used for calculation of process parameters for the production of the food product. In some examples that include movable symbols 40, only the movable symbols 40 may be manipulated in order to change the form. For example, if an outer contour of the displayed food form that is not a movable symbol 40 is moved, then the form may not be changed. Such examples where only the movable symbols 40 may be manipulated in order to change the displayed food form may be advantageous for simplifying calculations for the manipulated food form. However, in other examples, any portion of the outer contour of the displayed food form may be manipulated.
[0059] With 42, a confirmation medium is displayed in form of a key, which confirms that the displayed form is all right and that the food product should be produced on the basis of the respective form parameters and the respectively calculated process parameters.
[0060]
[0061] If the process parameters have been calculated in step S2, the form of the food product can be visually displayed at the same time or subsequently in step S3. If the form is not in line with the desired form, the form can be adapted once again in step S1 by changing at least one form parameter. Only if the operator finds that the displayed form is all right, he can confirm for example by means of key 42 that production can be performed on the basis of the selected form and the respective process parameters. In a step S4, production of the food product will then take place by means of the device according to the present disclosure that is activated with the calculated process parameters. Now there is once again the possibility of evaluating the produced products. If required, the product form can be optimized once again while production does not necessarily have to be interrupted and wherein form parameters can be adapted once again in step S1.
[0062]
[0063] A possible forming device will be explained in greater detail in the following with reference to the
[0064] The forming device has for example at least three displacer elements 2a, b, c that are superimposed in the transport direction T of the food strand, as can be seen for example in
[0065] The forming device 1 further has a movement mechanism 6 for moving of the flat displacer elements 2a, b, c on corresponding curved tracks in a way that the respective openings 3a, b, c can move in relation towards one another so that the cross-section area of the resulting overall opening 4 of the overlapping openings 3a, b, c changes. The movement mechanism 6 in this embodiment has for example a rotary part, here: a rotary disc 9, on whose side area the flat displacer elements 2a, b, c are installed rotatably on coupling points 12a, b, c for example with respectively one bolt. As can be seen in particular in
[0066] In this embodiment, at least one of the rotary parts, here: e.g. the left rotary part 9 shown in
[0067] For the sake of simplicity,
[0068] Out of the opening position shown in
[0069] As can be seen in
[0070] For this example,
[0071] Then, the flat displacer elements 2a, b, c can be moved back into the starting position O, as shown in
[0072] It is also possible to use more than 3 displacer elements.
[0073] However, the present disclosure is not limited to the forming device described before. The present disclosure is also suitable for example for producing minced meat products. As becomes clear in particular from
[0074]
[0075] This way, the conveying capacity can be set and all remaining process parameters will then be calculated accordingly in order to realize the desired form on the basis of the form parameters. This means that for example the conveying capacity can be changed while the form still remains constant.