Fuel tank assembly
09676274 ยท 2017-06-13
Assignee
Inventors
- Scott Phillip Pearce (Forest Lake, MN, US)
- Sunil Kumar P (Ramanagara District, IN)
- Mary Elizabeth Kime (Cornelius, NC, US)
Cpc classification
B29C51/267
PERFORMING OPERATIONS; TRANSPORTING
B60K15/03177
PERFORMING OPERATIONS; TRANSPORTING
B29C41/04
PERFORMING OPERATIONS; TRANSPORTING
B29C49/00
PERFORMING OPERATIONS; TRANSPORTING
B60Y2200/148
PERFORMING OPERATIONS; TRANSPORTING
B29C51/00
PERFORMING OPERATIONS; TRANSPORTING
B60K2015/03032
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A fuel tank for a transport refrigeration system is provided. The fuel tank includes an elongate tank body. The elongated tank body has a first end wall; a second end wall; a sidewall extending between the first and second end walls; and an interior space defined by the sidewall and the first and second end walls. The fuel tank further includes a fuel tank vent configured to vent air outside of the fuel tank; a fuel outlet fitting; a fuel discharge tube fitting; and a fuel pickup tube fitting. The entire tank body can be made of a plastic.
Claims
1. A fuel tank, comprising: an elongate tank body, including: a longitudinal axis; a first end wall; a second end wall; a sidewall extending between the first and second end walls; and an interior space defined by the sidewall and the first and second end walls; first and second baffles protruding into the interior space and extending along the longitudinal axis of the tank body; first and second baffle recesses formed on an outer surface of the tank body at locations corresponding to the first and second baffles, respectively; and a fuel tank vent configured to vent air outside the fuel tank, wherein the entire tank body is made of a plastic, wherein the first baffle recess defines a first opening on the outer surface of the tank, and the second baffle recess defines a second opening on the outer surface of the tank; each of the first and second openings has a first end located in a vicinity of a first strap recess and a second end located in a vicinity of a second strap recess; the first and second openings being oriented generally parallel with each other.
2. The fuel tank of claim 1, further comprising a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
3. The fuel tank of claim 2, wherein the reinforcing region is a pinch seal formed during a molding process.
4. The fuel tank of claim 1, wherein the fuel tank passes a 30-feet drop test under a US Department of Transportation standard.
5. The fuel tank of claim 1, wherein the fuel tank passes a flame test under an Economic Commission for Europe standard.
6. The fuel tank of claim 1, wherein the entire tank body and the baffles are made of high density polyethylene (HDPE) and form a continuous one piece housing.
7. The fuel tank of claim 1, wherein the entire tank body is made of high density polyethylene (HDPE) and form a continuous one piece housing.
8. The fuel tank of claim 1, wherein each of the two baffles has a first end wall, a second end wall and two sidewalls extending between the first and second end walls; the two baffles are oriented such that in a cross section perpendicular to the longitudinal axis of the tank body, the sidewalls of the first baffle and the sidewalls of the second baffle are not parallel to each other.
9. A fuel tank assembly, comprising: a fuel tank, comprising: an elongate tank body, comprising: a longitudinal axis; a first end wall; a second end wall; a sidewall extending between the first and second end walls; and an interior space defined by the sidewall and the first and second end walls; first and second baffles protruding into the interior space and extending along the longitudinal axis of the tank body; first and second baffle recesses formed on an outer surface of the tank body at locations corresponding to the first and second baffles, respectively; and a fuel tank vent configured to vent air outside of the fuel tank; and a mounting assembly configured to mount the fuel tank to a chassis, wherein the entire tank body is made of a plastic, and wherein the first baffle recess defines a first opening on the outer surface of the tank, and the second baffle recess defines a second opening on the outer surface of the tank; each of the first and second openings has a first end located in a vicinity of a first strap recess and a second end located in a vicinity of a second strap recess; the first and second openings being oriented generally parallel with each other.
10. The fuel tank assembly of claim 7, wherein the fuel tank further comprises a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
11. The fuel tank assembly of claim 10, wherein the reinforcing region is a pinch seal formed during a molding process.
12. The fuel tank assembly of claim 7, wherein the entire tank body is made of high density polyethylene (HDPE) and form a continuous one piece housing.
13. A method of making a fuel tank, comprising: fabricating a fuel tank by a molding process, comprising molding an elongate tank body, including: molding a first end wall; molding a second end wall; molding a sidewall extending between the first and second end walls; forming first and second baffles protruding into an interior space enclosed by the sidewall and the first and second end walls of tank body and extending along a longitudinal axis of the tank body, such that two baffle recesses are formed on an outer surface of tank body at locations corresponding to the first and second baffles, respectively, each of the; and molding a fuel tank vent configured to vent with atmosphere, wherein the first baffle recess defines a first opening on the outer surface of the tank, and the second baffle recess defines a second opening on the outer surface of the tank; each of the first and second openings has a first end located in a vicinity of a first strap recess and a second end located in a vicinity of a second strap recess; the first and second openings being oriented generally parallel with each other, and wherein the entire tank body is made of a plastic.
14. The method of claim 13, wherein molding an elongate tank body includes blow molding the tank body.
15. The method of claim 13, wherein molding an elongate tank body includes rotational molding the tank body.
16. The method of claim 13, wherein molding an elongate tank body further includes molding a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
17. The method of claim 16, wherein the reinforcing region is a pinch seal formed in the molding process.
Description
DESCRIPTION OF THE DRAWINGS
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(9) Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
(10) The terms above, on, under, top, bottom, up, down, upper, lower, horizontal, vertical, front, rear, left, right and the like used herein are in reference to the relative positions of the fuel tank assembly and its constituent parts, as oriented in the specific figures being described. These terms are not meant to be limiting in any way.
(11)
(12) Still referring to
(13) In some embodiments, the fuel tank 32 may be made of suitable material such as a plastic material. In such circumstances, the fuel tank 32 can weigh up to 10% lighter than an aluminum tank, thereby allowing easier installation of the fuel tank 32. Also, use of plastic material allows the cost for manufacturing the fuel tank 32 to be reduced effectively. Moreover, a plastic fuel tank can be less susceptive to corrosion and potentially more compatible with bio-diesel fuel compared with an aluminum fuel tank. Further, the fuel tank 32 can absorb impact better and can recover from denting better than an aluminum fuel tank. In some embodiments, when the fuel tank 32 is used to contain a bio-diesel fuel, the plastic material has a property that can help avoid buildup of sludge from the bio-diesel fuel on the inner wall of the tank 32, compared to an aluminum fuel tank.
(14) In one embodiment, the fuel tank 32 may be made of polyethylene, such as high density polyethylene (HDPE) or low density polyethylene (LDPE). In one embodiment, the entire fuel tank body 36 as shown in
(15) The size of the fuel tank 32 can vary as desired. In some embodiments, the fuel tank 32 can be, for example, a 50-gallon fuel tank.
(16)
(17) In some embodiment, the diameter of each of the first and second end walls 144, 146 is smaller than the diameter of the tank body 136. In such circumstances, the first and second end portions 140, 142 are tapered when extending toward the first and second end walls. Specifically, the diameter of the tank body 136 is reduced at the first end portion 140 from the end 139 of the middle portion 138 toward the first end wall 144 to allow a smooth transition in diameter from the middle portion 138 to the first end wall 144. Likewise, the diameter of the tank body 136 is reduced at the second end portion 142 from the end 141 toward the second end wall 146 to allow a smooth transition in diameter from the middle portion 138 to the second end wall 146. In some embodiments, each of the first and second end portions can be in a dome shape. In such a case, the diameter of each of the end walls 146, 148 is zero.
(18) The tank body 136 includes a curved sidewall 148, an interior space 149 (referring to
(19) Still referring to
(20) The fuel tank 32 also includes a fill neck 154 extending into and communicating with the interior space 149 of the fuel tank 32 to permit the introduction of fuel into the fuel tank 32. The fill neck 154 has a free end 153 and an attachment end 155. The position of the fill neck 154, for example, the position of the attachment end 155 of the fill neck 154 defines the maximum fluid level in the fuel tank 32 to avoid fuel overflow. An imaginary line drawn from the attachment end 155 of the fill neck 154 parallel to the longitudinal axis a-a of the fuel tank 32 defines the top portion 152 of sidewall 148. In some embodiments, the fill neck 154 is made of plastic material so that the fill neck 154 can be molded in with the fuel tank 32 or adhered to the fuel tank body. In some embodiments, the plastic fill neck 154 has a plastic cap 183 that enables the fuel tank 32 to also be properly vented.
(21) Referring to
(22) Referring now to
(23) In the embodiment illustrated in
(24) In the embodiment shown in
(25) It is to be understood that the number of the baffles 190, the arrangement of the baffles 190 and the locations of the baffles 190 can vary as desired. Also, the specific configuration of each baffle, such as the shape, the length L.sub.B, the thickness T.sub.B, the height H.sub.B and the other dimensions of each baffle 190 can also vary as desired. In one embodiment, the length L.sub.B of the baffle 190 can be about 18 inches, the thickness T.sub.B of the baffle 190 can be about 4.2 inches, and the height H.sub.B of the baffle 190 can be about 2.75 inches. It is to be understood that the size of the baffle can vary. In some embodiments, the length L.sub.B of the baffle 190 can range between 10 inches-30 inches, the thickness T.sub.B of the baffle 190 can range between 1 inch-10 inches, and the height H.sub.B of the baffle 190 can range between 0.5 inches-10 inches.
(26) Referring now to
(27) In the depicted embodiment, the reinforcing region 193 can be a continuous linear region, having a greater thickness at a longitudinally extending middle portion 194. However, it is to be understood that the specific configuration of each reinforcing region 193, such as the location, the shape, the length L.sub.R, the width W.sub.R, the thickness T.sub.R and the other dimensions of each reinforcing region 193 can vary as desired. In one embodiment, the length L.sub.R of the reinforcing region 193 is the diameter of the end wall 144 or 146, the width W.sub.R of the reinforcing region 193 can range between 0.5 inches-10 inches, and the thickness T.sub.R of the reinforcing region 193 can range between 0.1 inches to 4 inches.
(28) The fuel tank 32 may be produced by blow molding, rotational molding, thermoformed (which will be described in more detail below) or other processes as desired. The term blow molding when used herein refers to a process of forming hollow articles by expanding a heated plastic element against the internal surfaces of a mold. Typically, a tube or parison is extruded between the open halves of a metal mold, and the mold is then closed to encompass a portion of the parison, and then air is injected through the walls of the parison. In some embodiments, the reinforcing region 193 is a pinch seal formed during a molding process.
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(30) As shown in
(31) The bracket 260 is configured to provide rigidity to the mounting assembly 234. As shown in
(32) In the embodiment as shown in
(33) The hanger 266 has a bracket mounting portion 275 attached to a surface of the first flange 269 of the bracket 260 that faces the channel 273, and a free end 276 which attaches the strap 264 to the hanger 266.
(34) The strap 264 has two ends 277 suitably attached to free ends 276 of the hanger 266, respectively, by suitable fasteners 280. This allows the second flange 270 of the bracket 260 and the strap 264 to snugly encompass the sidewall 248 of the fuel tank 232. As shown in
(35) Various fasteners 280 can be used to fasten the ends 277 to the free ends 276 of the hanger 266. An example of the fasteners 280 can be the bolt and nut connections as shown in
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(37) The fuel tank 332 further includes at least one channel 398 to allow access to the fuel tank fittings 357, 359, 361, 363. At least one rib 399 extending into the interior space is formed on a bottom portion 351 of the fuel tank 332 for enhancement of strength of the fuel tank 332.
(38) In some embodiments, the fuel tank 32, 232 can pass a 30-foot drop test under US Department of Transportation standard. A drop test is conducted by filling the fuel tank with a quantity of water having a weight equal to the weight of the maximum fuel load of the tank and drop the tank 30-foot onto an unyielding surface so that it lands squarely on one corner. The fuel tank passes the drop test if neither the tank nor any fitting leaks more than a total of 1 ounce by weight of water per minute. In some embodiments, the fuel tank which passes the 30-foot drop test is a 50-gallon fuel tank.
(39) In some embodiments, the fuel tank 32, 232 can pass a flame test under Economic Commission for Europe standard R34, Issue 2 (November 2003), Annex 4, Testing of Fuel Tanks Made of Plastic Material. Specifically, a 50-gallon 350 fuel tank is filled with water to 80% capacity, which corresponded to a volume of 42 gallons of water. In the test, the fuel tank is positioned such that it is centered over a fuel pan at a height of 15 inches above the fuel level. The fuel pan has a dimension of about 1090940 mm and is filled with gasoline and is ignited. The fuel pan is allowed to free burn for a 1-minute period prior to moving the fuel pan into place underneath the fuel tank. Once the fuel pan is in place, the fire is allowed to burn for a period of 2 minutes, and at the end of the burn period, the fuel pan is pulled out from underneath the fuel tank. In the test, the residual flaming on the fuel tank surface is allowed to burn for approximately 45 seconds following the test for observation.
(40) During testing of a fuel tank such as the fuel tank 32, 232, no leakage of fuel was observed immediately following the test. Shortly after the extinguishment period, leakage developed at the aluminum fill cap location. No visible openings or leakage from underside of the fuel tank was observed. The top portion of the fuel tank was slightly collapsed. Residual flaming on the fuel tank surface following the test continued throughout post-test observation period, but flames reduced in size.
(41) Aspects:
(42) It is noted that any of aspects 1-6 below can be combined with any of aspects 7-10 and aspects 11-16. Also, any of aspects 7-10 below can be combined with any of aspects 11-16.
(43) Aspect 1. A fuel tank, comprising:
(44) an elongate tank body, including: a first end wall; a second end wall; and a sidewall extending between the first and second end walls;
(45) an interior space defined by the sidewall and the first and second end walls; and
(46) a fuel tank vent configured to vent air outside the fuel tank,
(47) wherein the entire tank body is made of a plastic.
(48) Aspect 2. The fuel tank of aspect 1, further comprising:
(49) a baffle recess formed on an outer surface of the sidewall; and
(50) a baffle formed on an inner surface of the side wall, the baffle protruding into the interior space corresponding to a location of the baffle recess.
(51) Aspect 3. The fuel tank of any of aspects 1-2, further comprising a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
(52) Aspect 4. The fuel tank of aspect 3, wherein the reinforcing region is a pinch seal formed during a molding process.
(53) Aspect 5. The fuel tank of any of aspects 1-4, wherein the fuel tank passes a 30-feet drop test under a US Department of Transportation standard.
(54) Aspect 6. The fuel tank of any of aspects 1-5, wherein the fuel tank passes a flame test under an Economic Commission for Europe standard.
(55) Aspect 7. A fuel tank assembly, comprising:
(56) a fuel tank, comprising: an elongate tank body, comprising: a first end wall; a second end wall; and a sidewall extending between the first and second end walls; an interior space defined by the sidewall and the first and second end walls; and a fuel tank vent configured to vent air outside of the fuel tank, wherein the entire tank body is made of a plastic; and
(57) a mounting assembly configured to mount the fuel tank to a chassis.
(58) Aspect 8. The fuel tank assembly of aspect 7, wherein the fuel tank further comprises:
(59) a baffle recess formed on an outer surface of the sidewall; and
(60) a baffle formed on an inner surface of the side wall, the baffle protruding into the interior space corresponding to a location of the baffle recess.
(61) Aspect 9. The fuel tank assembly of any of aspects 7-8, wherein the fuel tank further comprises a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
(62) Aspect 10. The fuel tank assembly of aspect 9, wherein the reinforcing region is a pinch seal formed during a molding process.
(63) Aspect 11. A method of making a fuel tank, comprising:
(64) fabricating a fuel tank by a molding process, comprising molding an elongate tank body, including: molding a first end wall; molding a second end wall; molding a sidewall extending between the first and second end walls; molding a fuel tank vent configured to vent with atmosphere,
(65) wherein an interior space is defined by the sidewall and the first and second end walls, and
(66) wherein the entire tank body is made of a plastic.
(67) Aspect 12. The method of aspect 11, wherein molding an elongate tank body includes blow molding the tank body.
(68) Aspect 13. The method of any of aspects 11-12, wherein molding an elongate tank body includes rotational molding the tank body.
(69) Aspect 14. The method of any of aspects 11-13, wherein molding an elongate tank body further includes:
(70) forming a baffle protruding into the interior space on an inner surface of the side wall.
(71) Aspect 15. The method of any of aspects 11-14, wherein molding an elongate tank body further includes molding a continuous linear reinforcing region formed on each of the first and second end walls and through a center of the respective first and second end walls.
Aspect 16. The fuel tank of aspect 15, wherein the reinforcing region is a pinch seal formed in the molding process.
(72) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention.