SOLAR-CELL MODULE
20250072122 · 2025-02-27
Assignee
Inventors
Cpc classification
H10F19/75
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/34
ELECTRICITY
H10F19/902
ELECTRICITY
International classification
H01L31/05
ELECTRICITY
Abstract
A solar cell module, having at least one first module segment, wherein the first module segment includes a first subsegment and at least one second subsegment, the first and the second subsegment each have at least one solar cell string and each solar cell string has a plurality of solar cells interconnected in series. The first module segment includes a first and an at least second bypass element and bypass connectors. These bypass elements are interconnected via the bypass connectors within the module segment. The shading properties, the electrical characteristics and the material expenditure in the production of the solar module are advantageously adapted via advantageous circuit and geometry arrangements of the elements.
Claims
1. A solar cell module, comprising: a first module segment (3a), wherein the first module segment (3a) comprises a first subsegment (2a) and at least one second subsegment (2b), the first subsegment and the at least one second subsegment (2a, 2b) each comprise at least one solar cell string (1a, 1b) and each said solar cell string (1a, 1b) comprises a plurality of solar cells (8) connected in series, wherein the first subsegment and the at least one second subsegment (2a, 2b) of the first module segment (3a) each comprise first and second electrical poles (2a.1, 2a.2), wherein the second pole of the first subsegment (2a.2) and the first pole of the second subsegment (2b.1) are electrically conductively connected by a subsegment connector (6a) of the first module segment (3a) to form a series circuit of the first and second subsegment (2a, 2b), the first module segment (3a) comprises a first and at least a second bypass element (4a, 4b), wherein a first pole of the first bypass element (4a.1) of the first module segment (3a) is connected to the first pole of the first subsegment (2a.1) of the first module segment (3a), a second pole of the second bypass element (4b.2) of the first module segment (3a) is electrically conductively connected to the second pole of the second subsegment (2b.2) of the first module segment (3a) and a second pole of the first bypass element (4a.2) of the first module segment (3a) and a first pole of the second bypass element (4b.1) of the first module segment (3a) are electrically conductively connected by a bypass connector (5a) to the subsegment connector (6a) of the first module segment, a second module segment (3b) which comprises a first and at least a second bypass element (4c, 4d), wherein a first pole of the first bypass element (4c.1) of the second module segment (3b) is connected to a first pole of a first subsegment (2c.1) of the second module segment (3b), a second pole of the second bypass element (4d.2) of the second module segment (3b) is electrically conductively connected to a second pole of a second subsegment (2d.2) of the second module segment (3b) and a second pole of the first bypass element (4c.2) of the second module segment (3b), the first pole of the second bypass element (4d.1) of the second module segment (3b) are electrically conductively connected by a bypass connector (5b) to a subsegment connector (6b) of the second module segment (3b), and the first and the second module segment (3a, 3b) are indirectly or directly interconnected in series or in parallel.
2. The solar cell module as claimed in claim 1, wherein the bypass connectors (5) of the first and second module segments (3) are arranged between the first subsegment and the second subsegment (2) of the respective first and second module segments (3).
3. The solar cell module as claimed in claim 1, wherein the bypass connectors (5) of the first and second module segments (3) are arranged between the respective first module segment and the second module segment (3).
4. The solar cell module as claimed in claim 1, further comprising at least one segment connector (7) for the series interconnection or parallel interconnection of the first and second module segments (3) arranged between the first and the second module segment (3).
5. The solar cell module as claimed in claim 4, wherein the first module segment and the second module segment (3) which are connected by the at least one segment connector (7) are arranged adjacent to one another in a longitudinal arrangement which is perpendicular to an orientation of the solar cell strings (1).
6. The solar cell module as claimed in claim 1, wherein the solar cell strings (1) are arranged such a that the solar cell module has a short edge and a long edge, and the solar cell strings (1) of a subsegment (2) are arranged parallel to the short edge within the solar cell module along a linear row.
7. The solar cell module as claimed in claim 1, wherein the solar cell strings (1) of one of the subsegments (2) of one of the module segments (3) comprise an identical number of solar cells (8) as the solar cell strings (1) of the further ones of the subsegments (2) of the module segment (3), and the module segments (3) connected via segment connectors (7) comprise an identical number of solar cell strings (1) and the solar cell strings (1) each comprise the identical number of solar cells (8).
8. The solar cell module as claimed in claim 1, wherein the subsegments (2) of one of the module segments (3) lie in a plane and the bypass elements (4) of the respective module segment (3) are arranged spaced apart from the plane.
9. The solar cell module as claimed in claim 1, wherein multiple module segment groups (13) are arranged in stacks, so that the solar cells (8) of the solar cell string (1) of the subsegment (2) of one of the module segments (3) and the solar cells (8) of the solar cell string (1) of the subsegment (2) of a further one of the module segments (3) are arranged one over another.
10. The solar cell module as claimed in claim 9, wherein the multiple module segment groups (13) that are stacked over one another are electrically conductively connected via a module segment stack connector so that the module segment stacks (13) are oriented adjacent to one another in a longitudinal arrangement which is perpendicular to an alignment of the solar cell string (1) extension direction.
11. The solar cell module as claimed in claim 1, wherein the first subsegment and the second subsegment (2) of the module segment (3) are arranged parallel adjacent to one another and are electrically connected in series in a first peripheral area by the subsegment connector (6).
12. The solar cell module as claimed in claim 1, wherein at least one of a) the bypass connector (5) has a length less than 250 cm, or b) the bypass connector (5) has a length greater than 30 cm.
13. The solar cell module as claimed in claim 1, wherein the bypass connector (5) of at least one of the module segments (3) lies in a first plane and the respective solar cells (8) of the module segment (3) lie in a second plane, which is spaced apart from the first plane.
14. The solar cell module as claimed in claim 1, wherein at least one of the solar cells (8) or the solar cell module (3) have a rectangular shape having an aspect ratio greater than one.
15. The solar cell module as claimed in claim 1, wherein the first and second module segments (3) of the solar cell module each additionally comprise a subsegment (2) and a third module segment (3) is arranged between the first and the second module segment (3), wherein the first and the second module segment (3) each comprise a third bypass element (4), the subsegments (2) are arranged in four subsegment pairs lying parallel to one another, wherein the three bypass elements (4) of the first module segment (3) are arranged in a middle between the first and the second subsegment pair of the module, the first bypass element and the second bypass element (4) of the third module segment (3) are arranged in a middle between the first subsegment (2) and the second subsegment (2) of the third module segment (3), and the three bypass elements (4) of the second module segment (3) are arranged in a middle between the third and the fourth subsegment pair of the module.
16. The solar cell module as claimed in claim 1, further comprising one mirror plane, wherein at least a spatial arrangement of the solar cells and the bypass elements is formed mirror symmetrically to the mirror plane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Further preferred features and embodiments are explained hereinafter on the basis of exemplary embodiments and figures.
[0071]
[0072]
DETAILED DESCRIPTION
[0073] The figures show schematic representations or arrangements which are not to scale. Identical reference signs in the figures designate identical or identically acting elements.
[0074]
[0075] The exemplary embodiment of a solar cell module according to the invention shown in
[0076] The solar cell strings 1a and 1b are assigned to the subsegment 2a, and a plurality of solar cells 8 are assigned to each of these strings. The solar cell strings 1c and 1d are assigned to the subsegment 2b, and a plurality of solar cells 8 are assigned to each of these strings. The solar cell strings 1e and 1f are assigned to the subsegment 2c, and a plurality of solar cells 8 are assigned to each of these strings. The solar cell strings 1g and 1h are assigned to the subsegment 2d, and a plurality of solar cells 8 are assigned to each of these strings. By way of example, the solar cells 8 of the solar cell strings 1a to 1h are each in a number of 16. The solar cells are schematically shown by a triangle arranged in a rectangle. This schematic representation represents the equivalent circuit diagram of a solar cell. The underlying equivalent circuit diagram is based on the general procedure description within a solar cell via the two diode module. In this case, the orientation of the triangle within the rectangle refers to the diode arrangement of the two diodes within the equivalent circuit diagram. The technical current flow direction within the solar cell therefore corresponds to a direction directed against the triangle orientation.
[0077] The solar cells of the solar cell strings 1a to 1h are connected in series. The solar cell strings 1a and 1b are arranged interconnected in parallel in the subsegment 2a. The solar cell strings 1e and 1d are arranged interconnected in parallel in the subsegment 2b. The solar cell strings 1e and 1f are arranged interconnected in parallel in the subsegment 2c. The solar cell strings 1g and 1h are arranged interconnected in parallel in the subsegment 2d.
[0078] A subsegment connector 6a is arranged between subsegment 2a and subsegment 2b. This subsegment connector 6a establishes an electrically conductive connection between the pole 2a.2 of the subsegment 2a and the pole 2b.1 of the subsegment 2b. A subsegment connector 6b is arranged between subsegment 2c and subsegment 2d. This subsegment connector 6d establishes an electrically conductive connection between the pole 2c.2 of the subsegment 2c and the pole 2d.1 of the subsegment 2d.
[0079] The pole 4a.1 of the bypass element 4a is electrically conductively connected to the pole 2a.1 of the subsegment 2a. The pole 4b.2 of the bypass element 4b is electrically conductively connected to the pole 2b.2 of the subsegment 2b. The poles 4a.2 and 4b.1 are electrically conductively connected via the bypass connector 5a to the contact 6a.3 of the subsegment connector 6a.
[0080] The pole 4c.1 of the bypass element 4c is electrically conductively connected to the pole 2c.1 of the subsegment 2c. The pole 4d.2 of the bypass element 4d is electrically conductively connected to the pole 2d.2 of the subsegment 2d. The poles 4c.2 and 4d.1 are electrically conductively connected via the bypass connector 5b to the contact 6b.3 of the subsegment connector 6b.
[0081] The bypass elements 4a, 4b, 4c, and 4d are each designed as a bypass diode. It is also within the scope of the invention to design the bypass elements in an alternative embodiment as described above, for example, each as a MOSFET.
[0082] The module segment 3a is electrically conductively connected to the module segment 3b via a segment connector 7. The segment connector 7 interconnects the pole 2b.2 of the subsegment 2b of the module segment 3a with the pole 2c.1 of the subsegment 2e of the module segment 3b in this case.
[0083] In addition to the circuitry arrangement, the exemplary embodiment has a layout described as follows in a top view. The module segments 3a and 3b are adjacent to one another, wherein the module segment 3b is to the right of the module segment 3a. The subsegments 2a to 2d of the module segments 3a and 3b are arranged in parallel to one another, so that the solar cells 8 of the solar cell strings 1a to 1h arranged in series are also arranged in parallel to one another, wherein the individual solar cells 8 of the solar cell strings 1a to 1h form a solar cell grid which can be divided into rows and columns. A solar module grid is superordinate to the solar cell grid. The arrangement described in this example of the figure may be described via this grid.
[0084] The solar cell module comprises two solar cell columns arranged on the left, with which the subsegment 2a in the form of solar cell strings 1a and 1b are associated. This is followed by a further column which contains the bypass connector 5a. The following columns are again two solar cell columns with which the subsegment 2b in the form of solar cell strings 1c and 1d are associated. The following columns are again two solar cell columns with which the subsegment 2c in the form of solar cell strings 1e and 1f are associated. This is followed by a further column which contains the bypass connector 5b. The following columns are again two solar cell columns with which the subsegment 2d in the form of solar cell strings 1g and 1h are associated.
[0085] The subsegment connector 6a extends within the last row of the solar module grid over the first five columns, which comprises the two solar cell columns of the subsegment 2a, the column of the bypass connector 5a, and the two solar cell columns of the subsegment 2b.
[0086] The subsegment connector 6b extends within the last row of the solar module grid over the second five columns, which comprises the two solar cell columns of the subsegment 2c, that of the bypass connector 5b, and the two solar cell columns of the subsegment 2d.
[0087] The segment connector 7 extends within the first row of the solar module grid over the middle four columns, which comprises the two solar cell columns of the subsegment 2b and the two solar cell columns of the subsegment 2c.
[0088] The second module segment 3b represents a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a.
[0089] At the upper edge in
[0090] The maps map 1 to map 4 shown in
[0091] The scenario 1 which is shown in map 1 is not subject to any shading. A current flow is thus provided from the terminal pole of the module segment identified by via the subsegment 2b via the subsegment connector via the subsegment 2a to the terminal pole identified by +. This represents the normal case of the module. The bypass elements 4 are inactive.
[0092] The scenario 2 which is shown in map 2 is subject to a shading V1. This shading affects solar cells of the subsegment 2a. The solar cells shaded in this scenario are operated with a large negative voltage; this is the case when the current at the operating point of the cell string is above the short-circuit current of the shaded solar cell 8. In this case, a current S3 flows via the bypass connector through the bypass element 4a, the negative voltage at the subsegment 2a is limited by the bypass element 4a and therefore the maximum power loss at the shaded solar cell 8 is also.
[0093] The scenario 3 which is shown in map 3 is subject to a shading V2. This shading affects solar cells of the subsegment 2b. The solar cells shaded in this scenario are operated with a large negative voltage; this is the case when the current at the operating point of the cell string is above the short-circuit current of the shaded solar cell 8. In this case, a current S6 flows via the bypass connector through the bypass element 4b, the negative voltage at the subsegment 2b is limited by the bypass element 4b and therefore the maximum power loss at the shaded solar cell 8 is also.
[0094] The scenario 4 which is shown in map 4 is subject to two shadings V3 and V4. These shadings affect solar cells 8 of the subsegment 2a and solar cells 8 of the subsegment 2b. The solar cells shaded in this scenario are operated with a large negative voltage; this is the case when the current at the operating point of the respective cell string is above the short-circuit current of the shaded cell. In this case, a current S7 flows through the bypass element 4a and the bypass element 4b, the negative voltages at the subsegment 2a at the subsegment 2b are limited by the bypass elements 4a and 4b and therefore the voltage at the shaded solar cells 8 of the subsegments 4a and 4b is also. Due to this advantageous configuration, a residual output power of the solar cell module always remains even upon shading of a complete solar cell. Furthermore, the advantage results that the bypass elements 4a and 4b and the bypass elements 4c and 4d can each be arranged in a junction box.
[0095]
[0096] In the exemplary embodiment shown in
[0097] The module segments 3b and 3c represent a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a.
[0098] In the exemplary embodiment shown in
[0099] The module segment 3b represents a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a. The subsegments 2c and 2g represent a translational displacement of the subsegment 2a with respect to the spatial arrangement of the solar cells 8. The subsegments 2d and 2h represent a translational displacement of the subsegment 2b with respect to the spatial arrangement of the solar cells 8.
[0100] The advantage results in this way that the number of solar cells 8 of a solar cell string 1 of a subsegment 2 which is protected in case of shading via a bypass element 4 is less than in exemplary embodiment 1. Shading losses caused by lesser solar cell string lengths are thus reduced. Furthermore, the reliability is increased, since in case of shading the power loss in the shaded cells, which is dependent on the number of the cells of a solar cell string, is reduced.
[0101] The exemplary embodiment which is shown in
[0102] The module group arrangements G2.2 and G2.3 represent a translational displacement of the first module group arrangements G2.1 with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module group arrangements.
[0103] The exemplary embodiment which is shown in
[0104] The subsegment 2i together with the bypass element 4i is connected in series to the subsegment 2c of the module group arrangements G2.1. The subsegment 2j together with the bypass element 4j is connected in series to the subsegment 2d of the module group arrangements G2.1. The subsegment 2k together with the bypass element 4k is connected in series to the subsegment 2j. The subsegment 2k together with the bypass element 4k is connected in series to the subsegment 2g of the module group arrangements G2.2. The subsegment 2l together with the bypass element 41 is connected in series to the subsegment 2h of the module group arrangements G2.2.
[0105] The module group arrangements G2.2 represent a translational displacement of the module group arrangements G2.1 with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first subsegment 2a. The subsegments 2i and 2k represent a translational displacement of the subsegments 2a with respect to the spatial arrangement of the solar cells 8. The subsegments 2j and 2l represent a translational displacement of the subsegment 2b with respect to the spatial arrangement of the solar cells 8.
[0106] The advantage results in this way that the number of solar cells 8 of a solar cell string 1 of a subsegment 2 which is protected in case of shading via a bypass element 4 is less than in the exemplary embodiment 5. Shading losses caused by lesser solar cell string lengths are thus reduced. Furthermore, the reliability is increased, since in case of shading the power loss in the shaded cells, which depends on the number of the cells of a solar cell string, is reduced.
[0107] The exemplary embodiment which is shown in
[0108] The exemplary embodiment which is shown in
[0109] The exemplary embodiment which is shown in
[0110] The embodiment shown in
[0111] The module segment 3b represents a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a. The module segment 3c represents a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a, moreover, the module segment 3c is rotated by 180 counter to the module segment 3a and the associated bypass elements 4d and 4g, wherein the arrangement of the solar cells 8 of the subsegment 2d represents a translational displacement of the subsegment 2b and the arrangement of the solar cells 8 of the subsegment 2g represents a translational displacement of the subsegment 2a. The subsegment 2c represents a translational displacement of the subsegment 2a with respect to the spatial arrangement of the solar cells 8. The subsegment 2h represents a translational displacement of the subsegment 2b with respect to the spatial arrangement of the solar cells 8.
[0112] The exemplary embodiment which is shown in
[0113] The module segments 3b and 3e represent a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a. The module segments 3c and 3d represent a translational displacement of the first module segment 3a with respect to the spatial arrangement of the solar cells 8 and the bypass elements 4. The displacement is perpendicular to the extension direction of the solar cell strings 1a and 1b of the first module segment 3a, moreover, the module segment 3c and 3d and the associated bypass elements 4d and 4g and 4h and 4k are rotated by 180 counter to the module segment 3a, wherein the arrangement of the solar cells 8 of the subsegment 2d and 2h represents a translational displacement of the subsegment 2b and the arrangement of the solar cells 8 of the subsegments 2g and 2k represents a translational displacement of the subsegment 2a. The subsegment 2c represents a translational displacement of the subsegment 2a with respect to the spatial arrangement of the solar cells 8. The subsegment 2l represents a translational displacement of the subsegment 2b with respect to the spatial arrangement of the solar cells 8.
[0114] The above-described module arrangements are also suitable for constructing larger solar cell modules having a large number of solar cells.
[0115]
[0116]
[0117]
[0118]
[0119] It is within the scope of the invention that the solar cell module comprises further module segments. In particular, it is within the scope of the invention that the described configuration of the module segments is repeated multiple times.
[0120]
[0121] The advantage results in this way that the total voltage across the solar module is less than in the arrangement according to the first exemplary embodiment in
[0122] The solar cell module shown in
List of Reference Numerals
[0123] 1. solar cell string [0124] 2. subsegment [0125] 3. module segment [0126] 4. bypass element [0127] 5. bypass element connector [0128] 6. subsegment connector [0129] 7. segment connector [0130] 8. solar cell [0131] 9. junction box [0132] 10. insulation layer [0133] 11. contact [0134] 12. cell layer [0135] 13. module segment stack