Junction barrier Schottky rectifier
09659927 ยท 2017-05-23
Assignee
Inventors
Cpc classification
H10D62/106
ELECTRICITY
International classification
H01L29/00
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/10
ELECTRICITY
H01L27/08
ELECTRICITY
Abstract
A junction barrier Schottky rectifier with first and second drift layer sections, wherein a peak net doping concentration of the first section is at least two times lower than a minimum net doping concentration of the second section. For each emitter region the first section includes a layer which is in contact with the respective emitter region to form a pn-junction between the first section and the respective emitter region, wherein the thickness of this layer in a direction perpendicular to the interface between the first section and the respective emitter region is at least 0.1 m. The JBS rectifier has a transition from unipolar to bipolar conduction mode at a lower forward bias due to lowering of electrostatic forces otherwise impairing the transport of electrons toward the emitter regions under forward bias conditions, and with reduced snap-back phenomenon.
Claims
1. A junction barrier Schottky rectifier comprising: a substrate layer having a first conductivity type; a drift layer having the first conductivity type, wherein the drift layer is on the substrate layer and has a lower peak net doping concentration than the substrate layer; a plurality of emitter regions in the drift layer adjacent to a first main side of the junction barrier Schottky rectifier, each emitter region having a second conductivity type different from the first conductivity type; a first metal contact layer forming a Schottky contact with the drift layer and an ohmic contact with each one of the emitter regions on the first main side of the junction barrier Schottky rectifier; and a second metal contact layer forming an ohmic contact with the substrate layer on a second main side of the junction barrier Schottky rectifier opposite to the first main side, wherein the drift layer includes a first drift layer section and a second drift layer section, wherein a peak net doping concentration of the first drift layer section is at least two times lower than a minimum net doping concentration of the second drift layer section, and for each emitter region the first drift layer section includes a layer section which is in contact with the respective emitter region to form a pn-junction between the first drift layer section and the respective emitter region, wherein the thickness of this layer section in a direction perpendicular to the interface between the first drift layer section and the respective emitter region is at least 0.1 m, wherein each one of the emitter regions comprises a first emitter section and a second emitter section, wherein a peak net doping concentration of the second emitter region is at least two times higher than a peak net doping concentration of the first emitter section, and in each emitter region the second emitter section extends to the second drift layer section, while the first emitter section is separated from the second drift layer section by the first drift layer section.
2. The junction barrier Schottky rectifier according to claim 1, wherein the first drift layer section forms the Schottky contact with the first metal contact layer and separates the first metal contact layer from the second drift layer section.
3. The junction barrier Schottky rectifier according to claim 1, wherein the first metal contact layer extends into a groove or hole formed in each one of the emitter regions.
4. The junction barrier Schottky rectifier according to claim 1, wherein a lateral side of the first emitter section in each emitter region is covered by the second emitter section.
5. The junction barrier Schottky rectifier according to claim 4, wherein in each emitter region the second emitter section is separated from the first metal contact layer by an oxide layer formed on the second emitter section.
6. The junction barrier Schottky rectifier according to claim 1, wherein the net doping concentration in the drift layer is 1.Math.10.sup.17 cm.sup.3 or less, or 5.Math.10.sup.16 cm.sup.3 or less, or 1.Math.10.sup.16 cm.sup.3 or less.
7. The junction barrier Schottky rectifier according to claim 1, wherein the net doping concentration increases from the net doping concentration in the first drift layer section to the net doping concentration in the second drift layer section in a thin transition region connecting the first drift layer section and the second drift layer section with a steep gradient of at least 20.Math.n.sub.max(1)/m, or of at least 40.Math.n.sub.max(1)/m, wherein n.sub.max(1) is the peak doping concentration in the first drift layer section.
8. The junction barrier Schottky rectifier according to claim 1, the depth of the drift layer from the interface with the first metal contact layer in a direction from the first main side towards the second main side of the Junction barrier Schottky rectifier is in a range between 5 m and 500 m, or in a range between 5 m and 100 m, or in a range between 5 m and 40 m.
9. The junction barrier Schottky rectifier according to claim 1, wherein the peak net doping concentration in the first drift layer section is 1.Math.10.sup.16 cm.sup.3 or below, or 5.Math.10.sup.15 cm.sup.3 or below, or 1.Math.10.sup.15 cm.sup.3 or below.
10. The junction barrier Schottky rectifier according to claim 1, wherein the net doping concentration in the first drift layer section and in the second drift layer section is substantially constant, respectively, and the doping concentration profile at the boundary between the first drift layer section and the second drift layer section is step-like.
11. The junction barrier Schottky rectifier according to claim 2, wherein the first metal contact layer extends into a groove or hole formed in each one of the emitter regions.
12. The junction barrier Schottky rectifier according to claim 2, wherein a lateral side of the first emitter section in each emitter region is covered by the second emitter section.
13. The junction barrier Schottky rectifier according to claim 12, wherein in each emitter region the second emitter section is separated from the first metal contact layer by an oxide layer formed on the second emitter section.
14. The junction barrier Schottky rectifier according to claim 2, wherein the net doping concentration in the drift layer is 1.Math.10.sup.17 cm.sup.3 or less, or 5.Math.10.sup.16 cm.sup.3 or less, or 1.Math.10.sup.16 cm.sup.3 or less.
15. The junction barrier Schottky rectifier according to claim 2, wherein the net doping concentration increases from the net doping concentration in the first drift layer section to the net doping concentration in the second drift layer section in a thin transition region connecting the first drift layer section and the second drift layer section with a steep gradient of at least 20.Math.n.sub.max(1)/m, or of at least 40.Math.n.sub.max(1)/m, wherein n.sub.max(1) is the peak doping concentration in the first drift layer section.
16. The junction barrier Schottky rectifier according to claim 2, the depth of the drift layer from the interface with the first metal contact layer in a direction from the first main side towards the second main side of the Junction barrier Schottky rectifier is in a range between 5 m and 500 m, or in a range between 5 m and 100 m, or in a range between 5 m and 40 m.
17. The junction barrier Schottky rectifier according to claim 2, wherein the peak net doping concentration in the first drift layer section is 1.Math.10.sup.16 cm.sup.3 or below, or 5.Math.10.sup.15 cm.sup.3 or below, or 1.Math.10.sup.15 cm.sup.3 or below.
18. The junction barrier Schottky rectifier according to claim 2, wherein the net doping concentration in the first drift layer section and in the second drift layer section is substantially constant, respectively, and the doping concentration profile at the boundary between the first drift layer section and the second drift layer section is step-like.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Detailed embodiments of the invention will be explained below with reference to the accompanying figures, in which:
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(18) The reference signs used in the figures and their meanings are summarized in the list of reference signs. Generally, similar elements have the same reference signs throughout the specification. The described embodiments are meant as examples and shall not limit the scope of the invention.
DETAILED DESCRIPTION OF THE INVENTION
(19) In the following there are described a first to eighth comparative example and an embodiment of the claimed invention. The comparative examples do as such not fall within the scope of the claims but serve for a better understanding of the claimed invention.
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(21) The peak net doping concentration n.sub.max(1), i.e. the maximum doping concentration of the first drift layer section 22A, is at least two times, exemplarily at least 3 times lower, or exemplarily at least 4 times lower than a minimum net doping concentration n.sub.min(2) of the second drift layer section 22B. Exemplarily, the doping concentration throughout the second drift layer section 22B is substantially constant. A doping profile is still considered constant in case of variations of up to 10% from the average doping concentration. At a boundary between the first drift layer section 22A and the second drift layer section 22B, the net doping concentration has a step-like profile to increase from the net doping concentration in the first drift layer section 22A to the net doping concentration in the second drift layer section 22B. The profile of the net doping concentration is considered to be step-like if the net doping concentration increases from the net doping concentration in the first drift layer section 22A to the net doping concentration in the second drift layer section 22B in a thin transition region connecting the first drift layer section 22A and the second drift layer section 22B with a steep gradient dn/dx of at least 20.Math.n.sub.max(1)/m, exemplarily of at least 40.Math.n.sub.max(1)/m.
(22) Adjacent to the surface of the drift layer 22A, 22B on a first main side 4 of the JBS rectifier opposite to the substrate layer 1 there are formed a plurality of p-type emitter regions 3. Each of the p-type emitter region 3 is formed as a strip. Throughout the specifications, strips shall be understood as layers, which have in one direction, which is their longitudinal direction, a longer extension than in the other directions by having two longer sides, which are typically arranged parallel to each other. In
(23) The first main side 4 of the JBS rectifier, which is the anode side of the device, is covered with a first metal contact layer 5 that forms a Schottky barrier in places where the first metal contact layer 5 contacts the n-type drift layer 22A, 22B and that forms an ohmic contact with the p-type emitter regions 3 in places where the first metal contact layer 5 contacts the p-type emitter regions 3. The second drift layer 22B section can be grown epitaxially on a highly doped n-type SiC substrate wafer used as the substrate layer 1.
(24) In the first comparative example the emitter regions 3 are surrounded by the first drift layer section 22A so that all sides of the emitter regions 3 except the side, which is in contact with the first metal contact layer 5, are covered by the first drift layer section 22A. In other words the second drift layer section 22B is separated from the emitter regions 3 by the first drift layer section 22A. For each emitter region 3 the first drift layer section 22A includes a layer section which is in contact with the respective emitter region to form a pn-junction between the first drift layer section 22A and the respective emitter region 3, wherein the thickness of this layer section in a direction perpendicular to the interface between the first drift layer section 22A and the respective emitter region 3 is at least 0.1 m. That means that each emitter region 3 is covered with a layer of the first drift layer section 22A with a thickness of at least 0.1 m, exemplarily at least 0.2 m or exemplarily at least 0.5 m.
(25) The drift layer thickness in a direction from the first main side 4 to the second main side 7 opposite to the first main side 4, of the JBS rectifier is exemplarily in a range from 5 m to 500 m, exemplarily in a range from 5 m to 100 m, or exemplarily in a range from 5 m to 40 m. The depth of the emitter regions 3, to which the emitter regions 3 extend from the interface with the first metal contact layer 5 in a direction from the first main side 4 towards the second main side 7 is exemplarily in a range from 0.1 m to 20 m, exemplarily in a range from 0.1 m to 3 m, or exemplarily in a range from 0.1 m to 1 m.
(26) In all comparative examples and in the embodiment of the claimed invention the depth of the emitter regions 3 is less than the thickness of the drift layer 22A, 22B. That means the emitter regions are always separated from the substrate layer 1 at least by the second drift layer section 22B.
(27) On the second main side 7 of the JBS rectifier opposite to the first main side 4, a second metal contact layer 6 is formed on the substrate layer 1 to form an ohmic contact to the substrate layer 1.
(28) A JBS rectifier according to a second comparative example is shown in
(29) In
(30) As can be seen from
(31) A JBS rectifier according to a third comparative example is shown in
(32) A JBS rectifier according to a fourth comparative example is shown in
(33) In the fourth comparative example a lateral side of the first emitter section 113A in each emitter region 113 is covered by the second emitter section 113B. Exemplarily, the second emitter sections 113B extend to the same depth as the first emitter sections 113A. Also, exemplarily the first and second emitter sections 113A, 113B of all emitter sections 113 extend all to the same depth. The depth of the second emitter sections 113B is exemplarily in a range from 0.1 m to 20 m, exemplarily in a range from 0.1 m to 3 m, or exemplarily in a range from 0.1 m to 1 m. The first drift layer section 112A is in contact with both, the first emitter section 113A and the second emitter section 113B, whereas the second drift layer section 112B is separated from the emitter region 113 by the first drift layer section 112A. With the JBS rectifier according to the fourth comparative example the blocking characteristics can be improved without impairing the on-state characteristics including the surge current regime. In particular, the breakdown voltage can be increased and the leakage current can be decreased.
(34) A JBS rectifier according to a fifth comparative example is shown in
(35) An embodiment of the JBS rectifier of the claimed invention is shown in
(36) A JBS rectifier according to a sixth comparative example is shown in
(37) A JBS rectifier according to a seventh comparative example is shown in
(38) A JBS rectifier according to an eighth comparative example is shown in
(39) It will be apparent for persons skilled in the art that modifications of the above described embodiment are possible without departing from the idea of the invention as defined by the appended claims.
(40) In the above described embodiment and comparative examples it was described to cover specific surfaces of the emitter regions with the first drift layer section. However, other portions of the surfaces of the emitter regions except the surface, which forms the contact with the first metal contact layer, can be covered with the first drift layer section. Exemplarily, at least 50% of the surface area of surfaces of the each emitter region except the surface, which forms the contact with the first metal contact layer, is covered with the lower doped first drift layer section.
(41) In the above described embodiment and comparative examples the step-like boundary between the first and second drift layer section was defined by steep gradient of the net doping concentration. In an exemplary embodiment the first drift layer section 22A and the second drift layer section 22B are formed by epitaxy and the step-like transition from the peak net doping concentration of the first drift layer section 22A is a transition obtained by a sudden change of growth conditions.
(42) In the above described embodiment and comparative examples, the substrate layer, the drift layer and the emitter regions are all formed of silicon carbide. While this is an exemplary embodiment, these layers could also be formed of other semiconductor materials such as silicon.
(43) In the above described embodiment and comparative examples the emitter regions were described to be strip-shaped regions, which are arranged in parallel. However the emitter regions may also have other shapes and form other patterns such as hexagonal shapes of the emitter regions arranged in a two-dimensional honeycomb pattern or any other island-like shape arranged in any other two-dimensional pattern. The emitter regions may also be connected with each other and arranged in the pattern of a grid.
(44) The above embodiment and comparative examples were explained with specific conductivity types. The conductivity types of the semiconductor layers in the above described embodiments might be switched, so that all layers which were described as p-type layers would be n-type layers and all layers which were described as n-type layers would be p-type layers.
(45) It should be noted that the term comprising does not exclude other elements or steps and that the indefinite article a or an does not exclude the plural. Also elements described in association with different embodiments may be combined.