Illumination optical unit for EUV projection lithography, and optical system comprising such an illumination optical unit
09645501 ยท 2017-05-09
Assignee
Inventors
Cpc classification
G03F7/70583
PHYSICS
G02B27/0927
PHYSICS
G02B27/0933
PHYSICS
G03F7/70075
PHYSICS
H05G2/008
ELECTRICITY
International classification
G02B5/09
PHYSICS
G02B27/09
PHYSICS
Abstract
An illumination optical unit for EUV projection lithography guides illumination light to an illumination field, in which a lithography mask can be arranged. A facet mirror with a plurality of facets guides the illumination light to the illumination field. Respectively one illumination channel which guides an illumination light partial beam is predetermined by one of the facets. Exactly one illumination channel is guided over respectively one of the facets. The illumination optical unit is configured so that, at any time and at any point in the illumination field when the illumination optical unit is in operation, any pairs of illumination light partial beams guided over different illumination channels are incident on this illumination field point at times of incidence, the time difference of which is greater than a coherence duration of the illumination light.
Claims
1. An illumination optical unit configured to guide illumination light to an illumination field, the illumination optical unit comprising: a first facet mirror comprising a plurality of first facets configured to guide the illumination light to the illumination field, wherein during operation of the illumination optical unit: the illumination light comprises a plurality of illumination light partial beams; each illumination light partial beam is guided by a respective illumination channel; each illumination channel is guided by a respective first facet; no more than one illumination channel is guided by a given first facet; the plurality of illumination light partial beams comprises a first illumination light partial beam and a second illumination light partial beam which is different from the first illumination light partial beam; the first illumination light partial beam is guided to the illumination field by a first illumination light channel; the second illumination light partial beam is guided to the illumination field by a second illumination light channel which is different from the first illumination light channel; the first and second illumination light partial beams are incident simultaneously at the same point in the illumination field; the first illumination light partial beam has a first travel time to the illumination field; the second illumination light partial beam has a second travel time to the illumination field; a difference between the first and second travel times is greater than a coherence duration of the illumination light; and the illumination optical unit is an EUV illumination optical unit.
2. The illumination optical unit of claim 1, further comprising a second facet mirror downstream of the first facet mirror in a beam path of the illumination light through the illumination optical unit, the second facet mirror comprising a plurality of second facets, wherein during operation of the illumination optical unit: each illumination channel is guided by a respective second facet; no more than one illumination channel is guided by a given second facet.
3. The illumination optical unit of claim 2, wherein: the first facet mirror is a field facet mirror; the first facets are field facets; the second facet mirror is as pupil facet mirror; the second facets are pupil facets; the illumination optical unit comprises a transmission optical unit configured to superimpose imaging of the field facets in the illumination field; and the transmission optical unit comprises the pupil facet mirror; the illumination optical unit is arrangeable so that images of the illumination light source come to rest at the location of the pupil facets; the pupil facet mirror is configured with a tilt so that the various illumination channels, by which each one of the field points of the illumination field is impinged upon by the illumination light partial beams during operation of the illumination optical unit, respectively have different illumination channel lengths between the light source and respectively one of the field points of the illumination field.
4. The illumination optical unit of claim 2, wherein: the first facet mirror is a field facet mirror; the first facets are field facets; the second facet mirror is embodied as pupil facet mirror; the second facets are pupil facets; the illumination optical unit comprises a transmission optical unit configured to superimpose imaging of the field facets in the illumination field; the transmission optical unit comprises the pupil facet mirror; the illumination optical unit is arrangeable so that images of the illumination light source come to rest at the location of the pupil facets; a main mirror surface of the pupil facet mirror deviates from a plane reference surface so that the various illumination channels, by which each one of the field points of the illumination field are impinged upon by the illumination light partial during operation of the illumination optical unit, respectively have different illumination channel lengths between the light source and respectively one of the field points of the illumination field.
5. The illumination optical unit of claim 2, wherein the illumination optical unit is configured so that during operation of the illumination optical unit: travel time differences exist between the illumination light partial beams depending on differences in path lengths of beam paths of the illumination channels; and between a location in the beam path of the illumination light prior to the division of the illumination light into the illumination light partial beams and the illumination field, each difference between the travel times of two different illumination light partial beams is always greater than a coherence duration of the illumination light for each location in the illumination field.
6. The illumination optical unit of claim 2, further comprising an optical retardation component configured to divide at least one illumination light partial beam into a plurality of partial beam components, wherein: between a first location in the beam path of the illumination light and the illumination field, the partial beam components have such pairwise travel time differences amongst themselves that each difference between the travel times of the partial beam components of any illumination light partial beams is greater than the coherence duration of the illumination light; and the first location lies both upstream of the division of the illumination light into the illumination light partial beams and upstream of the retardation component the partial beam components.
7. The illumination optical unit of claim 2, further comprising a scanning device configured to scan an illumination beam over the first facets so that that the illumination light illuminates the illumination field during operation of the illumination optical unit, wherein: when incident on the first facet mirror, an entire beam crosssection of the illumination beam is greater than 20% of a reflection surface of one of the first facets; and the scanning device is configured so that at any given time a given field point in the illumination field is illuminated via at most one of the first facets.
8. The illumination optical unit of claim 7, wherein the scanning device is configured so that a scanning region extending over a plurality of first facets is scanned on the facet mirror during operation of the illumination optical unit.
9. The illumination optical unit of claim 2, further comprising a scanning device configured to scan an illumination beam over the first facets so that the illumination light illuminates the illumination field during operation of the illumination optical unit, wherein: when incident on the first facet mirror, an entire beam crosssection of the illumination beam is greater than 200% of a reflection surface of one of the first facets; and the scanning device is configured so that at any given time a given field point in the illumination field is illuminated only via first facets in which the optical path length difference of their corresponding illumination chancels differs by at least one coherence length.
10. The illumination optical unit of claim 2, wherein the illumination optical unit is configured so that during operation of the illumination optical unit: illumination channel pairs exist in which illumination light guided along the illumination channel pairs is incident at at least one point of the illumination field so that the time difference is less than a coherence duration of the illumination light; and a cross-sectional area of at least one of the illumination channels of the illumination channel pairs does not contribute to illuminating the illumination field.
11. The illumination optical unit of claim 1, wherein the illumination optical unit is configured so that during operation of the illumination optical unit: travel time differences exist between the illumination light partial beams depending on differences in path lengths of beam paths of the illumination channels; and between a location in the beam path of the illumination light prior to the division of the illumination light into the illumination light partial beams and the illumination field, each difference between the travel times of two different illumination light partial beams is always greater than a coherence duration of the illumination light for each location in the illumination field.
12. The illumination optical unit of claim 1, further comprising an optical retardation component configured to divide at least one illumination light partial beam into a plurality of partial beam components, wherein: between a first location in the beam path of the illumination light and the illumination field, the partial beam components have such pairwise travel time differences amongst themselves that each difference between the travel times of the partial beam components of any illumination light partial beams is greater than the coherence duration of the illumination light; and the first location lies both upstream of the division of the illumination light into the illumination light partial beams and upstream of the retardation component the partial beam components.
13. The illumination optical unit of claim 1, further comprising a scanning device configured to scan an illumination beam over the first facets so that that the illumination light illuminates the illumination field during operation of the illumination optical unit, wherein: when incident on the first facet mirror, an entire beam crosssection of the illumination beam is greater than 20% of a reflection surface of one of the first facets; and the scanning device is configured so that at any given time a given field point in the illumination field is illuminated via at most one of the first facets.
14. The illumination optical unit of claim 13, wherein the scanning device is configured so that a scanning region extending over a plurality of first facets is scanned on the facet mirror during operation of the illumination optical unit.
15. The illumination optical unit of claim 1, further comprising a scanning device configured to scan an illumination beam over the first facets so that the illumination light illuminates the illumination field during operation of the illumination optical unit, wherein: when incident on the first facet mirror, an entire beam crosssection of the illumination beam is greater than 200% of a reflection surface of one of the first facets; and the scanning device is configured so that at any given time a given field point in the illumination field is illuminated only via first facets in which the optical path length difference of their corresponding illumination chancels differs by at least one coherence length.
16. The illumination optical unit of claim 1, wherein the illumination optical unit is configured so that during operation of the illumination optical unit: illumination channel pairs exist in which illumination light guided along the illumination channel pairs is incident at at least one point of the illumination field so that the time difference is less than a coherence duration of the illumination light; and a cross-sectional area of at least one of the illumination channels of the illumination channel pairs does not contribute to illuminating the illumination field.
17. An optical system, comprising: an EUV light source; and an illumination optical unit according to claim 1.
18. An apparatus, comprising: an EUV light source; an illumination optical unit according to claim 1; and a projection optical unit configured to image an object field, which is arranged in the illumination field, into an image field, wherein the apparatus is a projection exposure apparatus.
19. The apparatus of claim 18, further comprising a second facet mirror downstream of the first facet mirror in a beam path of the illumination light through the illumination optical unit, the second facet mirror comprising a plurality of second facets, wherein during operation of the illumination optical unit: each illumination channel is guided by a respective second facet; no more than one illumination channel is guided by a given second facet.
20. A method of using a projection exposure apparatus comprising an illumination optical unit and a projection optical unit, the method comprising: using the illumination optical unit to illuminate a lithography mask; and using the projection optical unit to image at least part of the mask onto a light-sensitive layer, wherein the illumination optical unit is an illumination optical unit according to claim 1.
Description
(1) Exemplary embodiments of the invention will be explained in more detail below on the basis of the drawing. In detail:
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(30) The radiation source 2 is an EUV radiation source with emitted used radiation in the range between 5 nm and 30 nm. Here, this can be a radiation source based on a synchrotron or a free electron laser (FEL). A plasma source, for example a GDPP (gas discharge-produced plasma) source or an LPP (laser-produced plasma) source, may also be used as the radiation source 2. A person skilled in the art finds information in respect of such a radiation source in e.g. U.S. Pat. No. 6,859,515 B2. The light source 2 operates in a pulsed fashion, i.e. emits a sequence in time of light or radiation pulses. A temporal distance T between two light pulses adjacent in time is inversely related to the repetition rate of the light source 2, which e.g. lies in the range from 1 to 100 kHz, e.g. at 50 kHz. The duration of a light pulse is much shorter than the distance T between two light pulses adjacent in time, i.e. the pauses during which no EUV radiation is emitted are much longer than the time periods during which EUV radiation is emitted. The coherence time or the coherence duration emerges from the used spectral bandwidth of the EUV radiation and, in turn, is much shorter than the duration of the light pulse. The used spectral bandwidth can, in particular, be smaller than the spectral bandwidth present at the location of the light source 2.
(31) EUV radiation 16, which emanates from the radiation source 2, is focused by a collector 17. A corresponding collector is known from EP 1 225 481 A. After the collector 17, the EUV radiation 16 propagates through an intermediate focus plane 18 before it impinges on a field facet mirror 19. The field facet mirror 19 is a first facet mirror of the illumination optical unit 4. The field facet mirror 19 has a plurality of field facets, which are not depicted in
(32) In the following text, the EUV radiation 16 is also referred to as illumination light or imaging light.
(33) After the field facet mirror 19, the EUV radiation 16 is reflected by a pupil facet mirror 20. The pupil facet mirror 20 is a second facet mirror of the illumination optical unit 4. The pupil facet mirror 20 is arranged in a pupil plane of the illumination optical unit 4, which is optically conjugate to the intermediate focus plane 18 and to a pupil plane of the projection optical unit, or which coincides with this pupil plane. The pupil facet mirror 20 comprises a plurality of pupil facets, which are not depicted in
(34) In order to simplify the description of positional relationships,
(35) The x-dimension over the object field 5 or the image field 11 is also referred to as field height.
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(38) Depending on the differences in the path lengths of the beam paths, different travel times emerge for the illumination light partial beams 16.sub.k, which are guided over the illumination channels 27.sub.1 to 27.sub.6. Each illumination light partial beam 16.sub.k on its own generates illumination of the illumination field 5, which is not regular but contains a quasi-random intensity variation, referred to as speckle. The speckle contrast increases as the number of transverse modes of the light source decreases. If all modes have the same intensity, the relative speckle contrast equals the inverse square root of the mode number. More information on speckles can be found in Joseph W. Goodman, Speckle Phenomena in Optics, Roberts & Company 2010.
(39) If the path length difference between two illumination channels 27 is smaller than the coherence length of the illumination light 16, wherein the coherence length emerges from multiplying the coherence time of the illumination light by the speed of light, the associated illumination light partial beams 16.sub.k may interfere with one another. In the best case, the residual contrast of the combined illumination of the illumination field 5 by two or more illumination light partial beams 16.sub.k then equals that which would result in the case of illumination by only one partial beam. Particularly in the case of a light source 2 with only a few modes, there may additionally be a systematic interference structure in the illumination on the illumination field 5, which may even lead to a stronger contrast than in the case of a single illumination light partial beam 16. An example of this is formed by the superposition of two partial beams 16 at a small angle, which leads to periodic full modulation.
(40) If the travel time difference between two illumination channels 27 is greater than the coherence length of the illumination light 16, the two independent speckle patterns of the two illumination channels superpose, leading to an improvement in the regularity of the illumination of the illumination field 5. If the travel time difference between two illumination channels 27 is greater than the coherence length of the illumination light 16, the superposition in the illumination field 5 therefore leads to an advantageous behavior, while a travel time difference less than the coherence length leads to no improvement or even to a disadvantageous modification of the regularity.
(41) The differences between the travel times of the illumination light partial beams 16 along the illumination channels 27.sub.1 to 27.sub.6 is therefore selected in such a way in the advantageous embodiment depicted in
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(43) The illumination optical units 4 and 26 are configured in such a way that the coherence duration bars of the partial light pulses 16.sub.k do not overlap.
(44) Therefore, the regularity of the illumination of an illumination field is optimized by such an embodiment of the illumination optical unit since each used illumination channel 27.sub.k leads to an improvement in the regularity.
(45) The configuration of the illumination optical unit in accordance with the described exemplary embodiments can ensure that a travel time difference greater than the coherence length is obtained for all pairs of illumination channels 27.sub.k, 27.sub.l. This results in a corresponding improvement in the regularity of the field illumination. These advantages of the described embodiments become important, particularly in the case of illumination light sources comprising less than 10 transverse modes and having a correspondingly large transverse coherence length. The transverse coherence length must be distinguished from the coherence length emerging by multiplying the coherence time of the illumination light 16 by the speed of light. Furthermore, the advantages of the described embodiments are particularly important in the case of broadband light sources. Finally, the advantages of the described embodiments become important in illumination optical units comprising less than several hundred illumination channels, in particular less than one hundred illumination channels.
(46) What can be avoided by the described embodiments is a too short travel time difference between an illumination channel with a shortest travel time or path length within the illumination optical unit and an illumination channel with a longest path length within the illumination optical unit such that, in particular, disturbing speckle generation could not be precluded in that case. Such a too short travel time difference between the illumination channel with the shortest path length and the illumination channel with the longest path length, which is avoided by the described embodiments, emerges as product of a number of the illumination channels and the coherence length.
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(48) In the embodiment according to
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(50) In an illustration analogous to
(51) Thus, a comparatively large retardation is impressed by the optical retardation component 29. The retardation by the optical retardation component 29 is of the order of magnitude of a retardation step between two adjacent mirror steps 31.sub.1 to 31.sub.4. This step dimension is at least l/2 in the case of the optical retardation component, where l>.sub. applies. Here l is the maximum path length difference between the illumination channel 27 with the shortest path length and the illumination channel with the longest path length. .sub. is the path length analog to the coherence duration .sub..
(52) In the case of the illumination according to
(53) Analogously to
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(55) Thus, a comparatively small retardation is impressed by the optical retardation component 33, and so all components 16.sub.i.sup.l of the illumination light 16, which left the radiation source 2 at a given time and ran over different steps of the retardation component 33 via a specific illumination light channel 27.sub.i, reached the reticle 7 before components 16.sub.j.sup.l of the illumination light 16, which passed over a different illumination channel 27.sub.j, reach the reticle 7. This is depicted in
(56) In the sequence of incidence in time according to
(57) A minimum time interval t between the times of incidence of the components, corresponding to one another in time, of the illumination channel partial light pulses 16.sub.k.sup.l on the reticle 7 is also greater than the coherence duration .sub. of the light source 2 in this case. l is the time analog to the path length difference l, i.e. the travel time difference. Here, l=t applies.
(58) The optical retardation component 33 can be arranged at the location of the pupil facets of the pupil facet mirror 22. This avoids an additional reflection and the light loss connected therewith. As a result of the small step height, an easier integration into other optical components such as e.g. a facet mirror is possible than is the case where there are larger step heights.
(59) The optical retardation component 29 can be arranged at the location of an intermediate focus. Large step heights are slightly more complicated to produce, and only a single such element is required in the case of placement at the location of an intermediate focus.
(60) In the case of the projection exposure with the aid of the projection exposure apparatus 1, at least part of the reticle 7 in the object field 5 is imaged on a region of the light-sensitive layer on the wafer 13 in the image field 11 for the lithographic production of a microstructured or nanostructured component, in particular a semiconductor component, for example a microchip. Here, the reticle 7 and the wafer 13 are displaced synchronized in time and continuously in the y-direction during the scanning operation.
(61) In the following text, a further embodiment of a microlithographic projection exposure apparatus will be explained. Components and functions which were already explained above are denoted by the same reference signs and are only explained below where this is necessary for the understanding of deviating components or functions.
(62) The microlithographic projection exposure apparatus 1 according to
(63) The EUV light source 2 has an electron beam supply device 2a for generating an electron beam 2b and an EUV generation device 2c. The latter is supplied with the electron beam 2b via the electron beam supply device 2a. The EUV generation device 2c is embodied as an undulator.
(64) The light source 2 has a mean power of 2.5 kW. The pulse frequency of the light source 2 is 30 MHz. Each individual radiation pulse then carries an energy of 83 J. In the case of a radiation pulse length of 100 fs, this corresponds to a radiation pulse power of 833 MW.
(65) A used radiation beam, which is also referred to as an output beam, is used as illuminating or imaging light 16 for the purposes of illuminating and imaging within the projection exposure apparatus 1. The used radiation beam 16 is illuminated with the aid of a scanning device 36, yet to be described below, within an aperture angle 35 which is matched to the illumination optical unit 4 of the projection exposure apparatus 1. Emanating from the light source 2, the used radiation beam 16 has a divergence which is less than 5 mrad. The scanning device 36 is arranged in the intermediate focus plane 18 of the illumination optical unit 4. After the scanning device 36, the used radiation beam 16 is initially incident on the field facet mirror 19. Details in respect of the scanning device 36 are yet to be explained in more detail below on the basis of
(66) In particular, the used radiation beam 16 has a divergence which is less than 2 mrad and preferably less than 1 mrad. The spot size of the used radiation beam on the field facet mirror 19 is approximately 4 mm.
(67) In an exemplary manner,
(68) After reflection on the field facet mirror 19, the used radiation beam 16, which is split into the pencil of rays or the illumination light partial beam assigned to the individual field facets 25, is incident on the pupil facet mirror 20. Pupil facets 28 of the pupil facet mirror 20, of which
(69) The field facets 25 are imaged into the illumination or object field 5 in the reticle or object plane 6 of the projection optical unit 10 of the projection exposure apparatus 1 by the pupil facet mirror 20 and the subsequent transmission optical unit 21 consisting of the three EUV mirrors 22, 23, 24. The EUV mirror 24 is embodied as a grazing incidence mirror.
(70) An illumination angle distribution of the illumination of the object field 5 by the illumination optical unit 4 emerges from the sequence of the individual illumination angles predetermined by the illumination channels of individual facets pairs 25, 28 via the scanning integration of all illumination channels, brought about by a scanning illumination of the facets 25 of the field facet mirror 19 with the aid of the scanning device 36.
(71) In the case of an embodiment of the illumination optical unit 4 (not depicted here), in particular in the case of a suitable position of an entry pupil of the projection optical unit 10, it is also possible to dispense with the mirrors 22, 23 and 24, leading to a corresponding transmission increase of the projection exposure apparatus for the used radiation beam 16.
(72) An overall dose of 49.2 J arrives at the whole object field 5 in each complete scan of the field facet mirror 19. In order to obtain the overall dose in the image field 11, this overall dose still needs to be multiplied by the overall transmission of, firstly, the illumination optical unit 4 and, secondly, the projection optical unit 10. These exemplary specifications assume that a complete scan of the whole field facet mirror 19 is performed during the period of time which a point on the wafer 13 requires to pass through the image field 11. In principle, faster scanning of the illumination light 16 over the field facet mirror 19 is possible. The period of time which a point on the wafer 13 requires to pass through the image field 11 in the case of scanning exposure may be an integer multiple of the period of time required to scan the whole field facet mirror 19 with the illumination light 16.
(73) The reticle 7 reflecting the used radiation beam 16 is arranged in the object plane 6 in the region of the object field 5. The reticle 7 is supported by the reticle holder 8 which can be displaced in an actuated manner via the reticle displacement drive 9.
(74) The projection optical unit 10 images the object field 5 in the image field 11 in the image plane 12. During the projection exposure, the wafer 13 carrying a light-sensitive layer is arranged in this image plane 12, which light-sensitive layer is exposed by the projection exposure apparatus 1 during the projection exposure. The wafer 13 is supported by a wafer holder 14, which in turn can be displaced in a controlled manner via a wafer displacement drive 15.
(75) In order to simplify the representation of positional relationships, an xyz-coordinate system is used below. The x-axis extends perpendicular to the plane of the drawing of
(76) During the projection exposure, both the reticle 7 and the wafer 13 are scanned in a synchronized manner in the y-direction in
(77) The long side of the field facets 25 is perpendicular to a scanning direction y. The x/y-aspect ratio of the field facets 25 corresponds to that of the slit-shaped object field 5, which can likewise be embodied in a rectangular or arcuate form.
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(79) In order to represent positional relationships in relation to the field facet mirror 19, an x.sub.FFy.sub.FF-coordinate system is used accordingly. The x.sub.FF-axis extends parallel to the x-axis, i.e. in the direction of the longer sides of the rectangular field facets 25. The y.sub.FF-direction extends perpendicular thereto in the direction of the shorter sides of the rectangular field facets 25. In the x.sub.FF-direction, the field facets 25 have an extent of X.sub.FF. In the y.sub.FF-direction, the field facets 25 have an extent of Y.sub.FF. X.sub.FF/Y.sub.FF is the x/y-aspect ratio of the field facets 25.
(80) In the embodiment according to
(81) In
(82) When scanning the field facet mirror 19, the illumination on the field facet mirror 19 can be moved continuously in the y-direction. Such a scanning movement can be achieved with mechanically comparatively simple and durable components.
(83) A higher line frequency than the above-described line frequency of 7.5 kHz is also possible, for example a line frequency of 10 kHz, of 15 kHz, of 20 kHz or else an even higher line frequency.
(84) The distance between the mirror surface 39 and the field facet mirror 19 is approximately 1 m.
(85) Instead of tilting about the line scan axis 37, the line scan can also be generated with the aid of a polygon scanner 40, which rotates around the line scan axis 37. This is depicted schematically in
(86) For the line scan, the polygon scanner has a polygon mirror 41 with a total of six polygon facets, i.e. it is embodied as a regular hexagon in the circumferential direction around the rotational axis 37 thereof. When the scanning device 36 is embodied with the polygon mirror 41, a tilting mirror is arranged upstream or downstream thereof, which tilting mirror, as described above, can be tilted about the line feed axis 38. Additionally or alternatively, the illumination radiation from the light source 2 can be widened in the y-direction by an optical unit not depicted in
(87) When incident on one of the total of six mirror surfaces 39 of the polygon mirror 41, the used radiation beam 16 has a diameter of approximately 5 mm.
(88) A distance between the light source 2 and the polygon mirror 41 is approximately 1 m.
(89) When incident on the field facet mirror 19, i.e. after the reflection on the polygon mirror 41, the used radiation beam 16 has a diameter of approximately 10 mm.
(90) The image field 11 has a slit width parallel to the scanning direction y of 2 mm and a slit width perpendicular to the scanning direction, i.e. in the x-direction, of 26 mm. In the case of an assumed dose of 30 mJ/cm.sup.2 on the wafer 13, which ensures that the light-sensitive layer reacts, a scanning speed of 600 mm/s of the reticle 7 and an image field width of 26 mm, the output beam 16 must arrive on the wafer 13 with a power of 5 W.
(91) The respective embodiment of the scanning device 36 is such that in each case continuous scanning regions are scanned on the field facet mirror 19 in sequence, which scanning regions have a scanning region area corresponding at most to the area of the field facets 25. This will be explained in more detail below on the basis of
(92) On the left-hand side,
(93) On the right-hand side,
(94) In the illumination field 5 according to
(95) In an illustration similar to
(96) For the other field facets 25,
(97) The facet region images 45 of these facet regions 44 are not identical, but overlap one another on the illumination field 5 due to the aforementioned geometric deviation when imaging using the transmission optical unit 21 and also due to the slightly different imaging scales of this image resulting therefrom.
(98) The facet region images 45 of the facet regions 44 are depicted on the illumination field 5 on the right-hand side in
(99) The field point 42 in the right-hand side of
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(101) A scanning region area S of the scanning region 46 is smaller than the area F=X.sub.FFY.sub.FF of one of the field facets 25 by at least the ratio of, firstly, the maximum original image displacement y.sub.FF,max of a field point 42, i.e. of an object point of the illumination field 5, on the field facet mirror 19 to, secondly, the facet extent Y.sub.FF parallel hereto. Hence, the following applies:
S=F(1(y.sub.FF,max/Y.sub.FF))
(102) In the variant according to
(103) Thus, two scanning steps are superposed when actuating the scanning device 36. Firstly, an area corresponding to the scanning region 46 is always scanned and this scanning region is secondly scanned column-by-column over the field facets 25 of the field facet mirror 19. At the end of one of the columns of the field facet mirror 19, scanning is continued in the adjacent column.
(104) The selected size of the scanning region 46 leads to no field point on the illumination field 5 being illuminated simultaneously by two different field facets 25. Therefore, disturbing interferences of the illumination light on the illumination field points are precluded.
(105) While the scanning region 46 moves over the facet mirror 19, two adjacent field facets 25 are occasionally impinged upon simultaneously by the illumination light 16, as shown in the snapshot according to
(106)
(107) In the embodiment according to
(108) The scanning region 46 can not necessarily be written in one of the field facets 25.
(109) Two further examples of the scanning region configuration are explained on the basis of
(110) In the embodiments according to
(111) In the variant according to
(112) When illuminating the field facet mirror 19, the scanning region 48 is scanned in the y.sub.FF-direction over the field facet mirror 19 in such a way that each one of the field facets 25 is illuminated within one scanning period.
(113) In the actuation variant according to
(114) An offset of the scanning region 48 between two column-by-column adjacent field facets 25 is at least the sum of the y.sub.FF-extent of the scanning region 48 and the maximum original image displacement y.sub.FF,max which was already explained above in conjunction with
(115) If the area of the scanning region 46 or 48 is small, the area of the simultaneously illuminated region of the illumination field 5 is also small. The overall duration, during which a point of the wafer 13 is impinged upon by used light 16, also depends on the ratio of the overall size of the illumination field 5 to the size of the simultaneously illuminated region of the illumination field, in addition to the size of the image field 11 and the scanning speed of the wafer controlled by the wafer displacement drive 15. As the length of this overall duration increases, the smaller the effect, which spatially and temporally localized interferences may have, becomes.
(116) The area of the scanning region 46 or 48 can be as large as possible, without, however, breaking the previously described conditions on the embodiment of the scanning region in the process. The scanning region 46 or 48 can be selected in such a way that the area thereof is greater than 20% of a reflection surface of one of the field facets. The area of the scanning region 46 or 48 can be greater than a third of the area of one of the field facets 25, can be greater than half of the area of one of the field facets 25, greater than 75% of the area of one of the field facets 25 or can be greater than 90% of the area of one of the field facets 25.
(117) In an embodiment of a projection exposure apparatus, not depicted in a drawing, all travel time differences along pairs of illumination channels 27.sub.i, which belong to field facets 25 within the same row of the field facet mirror 19, are longer than the coherence time of the illumination light 16. However, the travel time differences along pairs of illumination channels 27.sub.i, which belong to field facets 25 within different rows of the field facet mirror 19, may be shorter than the coherence time of the illumination light 16. The scanning region 46 has a y-extent as described in conjunction with
(118) In the following text, a further embodiment of a microlithographic projection exposure apparatus is explained. Components and functions which were already explained above are denoted by the same reference signs and are only mentioned in the following text where this is required for the understanding of deviating components or functions.
(119) In the further embodiment according to
(120) The used radiation beam 16 is illuminated within the aperture angle 35, which is adapted to the illumination optical unit 4 of the projection exposure apparatus 1, with the aid of a beam shaping device 51 yet to be described below. The beam shaping device 51 is embodied as an elliptic mirror. Emanating from the light source 2, the used radiation beam 16 has a divergence which is less than 1 mrad. The beam shaping device 51 is arranged in the intermediate focus plane 18 of the illumination optical unit 4. Downstream of the beam shaping device 51, the used radiation beam 16 is initially incident on the field facet mirror 19.
(121) In the embodiment according to
(122) The field facet mirror 19 has a field facet array (not depicted in any more detail here). All that is depicted in
(123) The pupil facets 28 are arranged on a main mirror surface of the pupil facet mirror 20.
(124) The pupil facet mirror 20 is arranged in the region of a position of an entry pupil of the projection optical unit 10. The illumination channels for the individual illumination light partial beams lead to the illumination field 5 from the field facets 25.
(125) An illumination angle distribution of the illumination of the object field 5, which is caused by the illumination optical unit 4, emerges from the individual illumination angles, which are predetermined over each facet pair 25, 28, by the integration of all illumination channels caused by an illumination of the facets 25 of the field facet mirror 19 with the aid of the beam shaping device 51.
(126) The entry pupil of the projection optical unit 10 is situated, possibly after imaging by some or all of the mirrors 22, 23 and 24, in the vicinity of the pupil facet mirror 20.
(127) To the extent that individual components of the projection exposure apparatus 1 are described, use is made of a local xy-coordinate system which spans the main reflection surface or main mirror surface of this component. The x-directions of the global coordinate system and of the local coordinate systems generally coincide or are parallel to one another.
(128) The beam shaping device 51 is an elliptically shaped mirror, on which the used radiation beam 16 is incident in a grazing manner. The distance between the light source 2 and the beam shaping device 51 is e.g. 25 m, 50 m or else 100 m. In particular, the distance can depend on the divergence of the light source 2. As a result of this, a spot with a dimension of e.g. 5 mm results on the beam shaping unit 51.
(129) The elliptically shaped mirror of the beam shaping unit 51 leads to imaging of a beam guidance object plane, which is not depicted in any more detail in the drawing, in a beam guidance image plane. The beam guidance image plane substantially corresponds to the field facet mirror 19. As a result of the small divergence of the used radiation beam 16 from the light source 2, the exact position of the beam guidance object plane is irrelevant and, in the beam guidance object plane, the used light 16 forms a spot with a dimension which only deviates insubstantially from the spot dimension on the beam shaping unit 51. The elliptically shaped mirror from the beam shaping device 51 leads to optical imaging with the imaging scale ||=60, and so the used radiation beam 16 illuminates the whole field facet mirror 19.
(130) The distance between the beam shaping unit 51 and the field facet mirror 19 is approximately 2 m.
(131)
(132) In the following text, a field profile of an optical path length opd (optical path distance) between pupil facets 28 of the pupil facet mirror 20 and the reticle 7 is discussed on the basis of
(133) The diagram according to
(134) The two outer pupil facets 28.sub.1 and 28.sub.3 have exactly the same distance from the center of the reticle 7 (x=0). There, the two path length curves 52 and 53 intersect. To the extent that, proceeding from the light source 2, the illumination channels for the respective illumination light partial beams, which have led to the pupil facets 28.sub.1 and 28.sub.3, have the same length to the pupil facets 28.sub.1 and 28.sub.3 from the light source 2, disturbing interference follows from the following path length equality for x=0, which is avoided by an appropriate arrangement of the pupil facet mirror 20, as will be explained below.
(135) In an illustration similar to
(136)
(137) In accordance with
(138) A further measure, which can be used alternatively or additionally, of arranging the pupil facet mirror 20 in such a way that there is no unwanted identical optical path length opd of the illumination channels for the illumination light partial beams lies in the provision of a defined curvature of the main mirror surface 55 of the pupil facet mirror 20. This measure will be explained below on the basis of
(139) The main mirror surface 55 has a parabolic curvature profile.
(140)
(141) The main mirror surface 55 has such a curvature that the fifteen pupil facets 28 practically have the same distance from the left-hand edge of the reticle 7 (x=52 mm). A small difference in the distance, which is too small to be able to be identified in the figure, is also present here and prevents disturbing equality of the optical path lengths to the left-hand edge of the reticle 7. The profile curves 62 do not intersect between x=52 and x=+52 mm, i.e. over the whole used region of the reticle 7. Thus, what emerges here is a situation in which disturbing equality of the optical path lengths from the various pupil facets 28 to specific points on the reticle 7 is also avoided once again.
(142) Thus, the main mirror surface 55 of the pupil facet mirror 20 deviates from a flat surface (reference surface 55) in such a way that the various illumination channels, via which each of the field points of the illumination field 5 can be impinged upon by partial beams of illumination light 16, in each case have different channel lengths between the light source 2 and respectively one of the field points of the illumination field 5.
(143) A further embodiment for avoiding disturbing interferences between illumination light partial beams guided over various illumination channels to the illumination field 11 is explained below on the basis of
(144) The field facet 25 according to
(145) The field facet 25 according to
(146) The blocking regions 63, perpendicular to the longitudinal extent thereof, have a very small extent in the region of e.g. 100 m or even less. The blocking regions 63 have been applied to the field facet 25 where illumination light, which is guided through the illumination channel to which this field facet 25 belongs, for a specific object field point via this field facet 25 would have disturbing interference with illumination light from a further illumination channel to which a different field facet 25 belongs. Perpendicular to the respective longitudinal extent of the blocking regions 63, these have an extent which, for example, is at most 1 mm and is regularly significantly smaller, e.g. 800 m, 700 m, 600 m, 500 m, 400 m or may be even smaller still. An extent of the blocking regions 63 perpendicular to the direction of extent thereof which is greater than 1 mm is also possible. Hence, all blocking regions 63 of a field facet 25 together block less than 10% of the overall reflection surface 64 of this field facet 25.
(147) The blocking regions 63 block a corresponding portion of the cross section of the illumination light partial beam 16, incident on the field facet 25.
(148) Thus, what the blocking regions 63 bring about is that a cross-sectional region of at least one of the illumination channels of an illumination channel pair does not, due to the blocking regions 63, contribute to illuminating the illumination field 5 in the case of illumination channel pairs in which, during operation of the illumination optical unit 4 or 26, the corresponding pair of illumination light partial beams 16, which are guided via the illumination channels of the illumination channel pair, have a travel time difference, as calculated from the source, at any time which is shorter than the coherence duration .sub.K of the illumination light 16 at any respectively considered point of the illumination field 5. Therefore, disturbing interference components are suppressed by the blocking regions 63.
(149) In the case of field facets 25, appropriately equipped with such blocking regions 63, of the whole field facet mirror 19, an individual pattern of blocking regions 63 emerges on the reflection surface 64 for each of the field facets 25, depending on the arrangement thereof on the field facet mirror 19, depending on the geometry of the illumination optical unit 4 and depending on the illumination setting. By way of example, this individual pattern can be calculated by a ray tracing program. Depending on the result of this calculation, the pattern can then be applied to the reflection surfaces 64 of the field facets 25, for example by an appropriate coating.
(150) An integral light loss due to the blocking regions 63, i.e. a throughput loss for the illumination light 16, is less than 10% and may lie in the region of 2%.
(151) In principle, the field facet mirror 25 may also be built up from a plurality of individual micromirrors 65. A corresponding row-by-row and column-by-column array structure of such micromirrors 65 is indicated in
(152) The micromirrors 65 are components of a MEMS array arrangement. By way of example, a corresponding MEMS array arrangement is known to a person skilled in the art from e.g. WO 2009/100 856 A1. The micromirrors 65 can be tilted independently of one another by at least two tilt degrees of freedom such that a reflecting guide of the illumination light partial beam 16 incident on such a micromirror field facet 25 can be predefined by the tilt position of the micromirrors 65.
(153)
(154)
(155) In the case of the field facet 25 according to
(156) In the case of a micromirror embodiment of the field facet 25, the various blocking region configurations according to
(157) A further embodiment of an illumination optical unit 4 for avoiding disturbing interferences of the illumination light partial beams 16, in the object field 5 is described on the basis of
(158) The field facet mirror 19 according to
(159) The field facet mirror 19 simultaneously constitutes the optical retardation component 29 or 33 of the illumination optical unit 4.
(160) The facet columns 25.sub.I to 25.sub.IV are arranged offset to one another in the z-direction in relation to a main reflection plane 66 of the field facet mirror, i.e. perpendicular to the main reflection plane 66. Here, as indicated in
(161) The field facet mirror is simultaneously illuminated by the illumination light 16 from the EUV light source 2 via a scanning region 67, as was explained above, for example in conjunction with the scanning regions 46 and 48 of the embodiments according to
(162) What the stepped arrangement of the facet columns 25.sub.I to 25.sub.IV ensures is that illumination light partial beams 16.sub.i, which are guided to different field facet columns 25.sub.I to 25.sub.IV, do not have disturbing interference.
(163)
(164) The arrangement example of the illumination channels 27 according to
(165) Due to the larger scanning region 67 compared to the embodiments according to