Process for preparation of nanoporous graphene and graphene quantum dots
09637388 ยท 2017-05-02
Assignee
Inventors
Cpc classification
C01B2204/065
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
Y10S977/774
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention discloses a simple and easily scalable process for preparation of two potentially value added carbonaceous materials from graphene. The invention further discloses simultaneous preparation of graphene quantum dots (GQDs,) and porous graphene (pGr) from graphene. The invention further relates to nitrogen doped porous graphene having excellent activity towards electrochemical oxygen reduction reaction (ORR).
Claims
1. An in-situ process for simultaneous synthesis of nanoporous graphene (pGr) and photo luminescent graphene quantum dots (GQDs) with no wastage of carbonaceous material comprising; i. dispersing graphene with 25-35% hydrogen peroxide (H.sub.2O.sub.2) at room temperature ranging between 25-35 C. followed by increasing the temperature to 60 to 70 C. for 24 to 72 hrs to obtain a mixture of porous graphene (pGr) and graphene quantum dots (GQDs); ii. filtering the resulting mixture to obtain the solution of GQDs as filtrate and residue of pGr; iii. drying the residue as pGr as obtained in step (ii) at a temperature in the range of 40 C.-60 C. for 1-3 h; iv. dialysing the filtrate as obtained in step (ii) in dialysis bag for 1-3 days at 27 to 30 C. to obtain solution of GQD; v. nitrogen doping of the porous graphene as obtained in step (iii) to obtain nitrogen doped porous graphene.
2. The process according to claim 1, wherein the average size of graphene quantum dots as obtained in step (iv) in a single layer is 3-5 nm.
3. The process according to claim 1, wherein the BET surface area of pGr as obtained in step (iii) is in the range of 204 to 240 m.sup.2 g.sup.1.
4. The process according to claim 1, wherein the nitrogen doping of the porous graphene surface (pGr)was carried out by, mixing of ethanolic solution of porous graphene (pGr) as obtained in step (iii) with 1, 10 Phenanthroline mixture at 27 to 30 C. for a period ranging between 20-24 hrs followed by evaporating the solvent by thermal evaporation at temperature ranging between 50 to 60 C. for a period ranging between 10-12 hrs to obtain the composite material subsequently heating at temperature ranging between 800 to 900 C. for a period ranging between 1-3 hrs in a furnace saturated with inert atmosphere and cooling, washing to obtain nitrogen doped porous graphene.
5. The process according to claim 4, further comprising at least one of: performing gas separation using the nitrogen doped porous graphene nano pores (pGr); performing water desalination using the nitrogen doped porous graphene nano pores (pGr); performing single atom doping (Pt, Co and In) using the nitrogen doped porous graphene nano pores (pGr); or manufacturing Li-ion batteries Li-air battery, solar cells, super capacitors, gas sensors or polymer electrolyte membrane fuel cells (PEMFCs) using the nitrogen doped porous graphene nano pores (pGr).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(10) For an effective comparison, the amount and chemical nature of nitrogen in NGr is also investigated along with NpGr-72. The estimated nitrogen contents in NGr and NpGr-72 by EDAX are 4.2 and 7.8 wt. %, respectively. This trend is in accordance with the expected greater extent of unsaturated carbon moieties along the pore openings of NpGr-72, which is expected to accommodate more nitrogen atoms compared to the case of using pristine Gr.
(11) Similarly, the deconvoluted N1s spectra of NGr in
(12) Interestingly, compared to NpGr-72, the pyrrolic/pyridone contribution is significantly low in the case of NGr. Therefore, the co-existence of pyridinic and pyrrolic/pyridone types of nitrogen in the case of NpGr-72 is expected to contribute together towards the observed enhanced ORR activity of the system. Such a desired enhancement in the type and density of the nitrogen doped active sites could be established due to the success in creating unsaturated carbon centers along the substrate by engraving nanometer sized pores without making any adverse effect on its 2-D architecture.
DETAILED DESCRIPTION OF THE INVENTION
(13) Graphene which is a two dimensional sp.sup.2 carbon network, due to its high carrier mobility, mechanical flexibility and chemical stability finds wide application in development of high performance in electronics and related fields. However, apart from the distinctive high surface area and mechanical stability of graphene, the effects of edge sites are very significant in the electrocatalytic process. Creation of porosity on the graphene surface is technically challengeable, specially in the context of controlling the sizes of the pores within few nanometers and maintaining the pore distribution homogeneously throughout the surface of Graphene (Gr).
(14) In view of the above and the shortcomings in prior art processes to provide nanoporous graphene without any metal contamination and extensive damage to the Gr framework, the inventors provide herein a simple and scalable process for functionatization of graphene using a suitable oxidizing agent that meets the desired objective of the instant invention advantageously.
(15) The present invention provides an in-situ synthesis of graphene quantum dots (GQDs) and porous graphene (pGr) simultaneously by simple hydrogen peroxide (H.sub.2O.sub.2) functionalization of graphene (Gr) under ambient condition. The process helps to knock out small pieces of Gr through epoxide formation, which subsequently resulted into the generation of GQD and pGr simultaneously.
(16) The use of hydrogen peroxide as oxidizing agent has two advantages, viz. (i) oxidation can be carried out at ambient temperature and (ii) does not incorporate foreign elements in to the carbon surface.
(17) The present invention provides a simple, scalable, in-situ process for simultaneous synthesis of well-structured nanoporous graphene (pGr) and photo luminescent graphene quantum dots (GQDs) with no wastage of carbonaceous material comprising; i. etching graphene with H2O2 (30%) at a temperature in the range of 27 C.-70 C. and maintaining for 24-72 hours to obtain a mixture of pGr and GQDs; ii. filtering the resulting mixture to obtain the solution of GQDs and residue of pGr-72; iii. drying the residue (i.e. pGr-72) at a temperature in the range of 40 C.-60 C. for 1-3 h; iv. dialysing the filtrate obtained in step (ii) in a dialysis bag for about 3 days to obtain solution of GQD-72.
(18) Accordingly, Gr was dispersed in H.sub.2O.sub.2 (30%) solution and sonicated for about 10 min. at room temperature followed by increasing the temperature of the reaction mixture to 70 C. and maintaining for 72 h. Subsequently, the resulting mixture was filtered by a fitter paper having a pore size of 0.44 m (Rankem Chemicals) and the residue (i.e. pGr-72) was dried at a temperature in the range of 45-55 C. for about 3 h and preserved for further analyses. Total yield of pGr-72 was estimated which is 70%. The filtrate collected was allowed for dialysis in a dialysis bag for about 3 days to obtain aqueous solution of GQD-72 which was conserved for further analysis.
(19) The photo luminescent (PL) quantum yield of GQD formed after 72 h of the oxidative treatment (GQD-72) was 15.8%, Table 1 below provide comparative yield of GQD's with the yield of PL GQD-72 indicating the remarkable improvement in PL quantum yield by th'e process of the instant invention.
(20) TABLE-US-00001 TABLE 1 Comparison table of yield of GQDs. PL Quantum Author Method yield (%) Pan. et al. (D. Pan, J. Zhang, Hydrothermal method 6.9 Z. Li, Wu, M.; Adv. Mater) 2010, 22, 734.) S. Zhu. et al. (S. Zhu, J. Zhang Solvothermal method 11.4 C., Qiao, S. Tang, Y. Li, W. Yuan, B. Li, L. Tian, F Liu,. R. Hu, H. Gao, H. Wei, H. Zhang, H. Sun, B. Yang, Chem. Commun. 2011, 47, 6858. Y. Dong. et al.(Y. Dong, J, Shao. Carbonization of citric 9.0 C. Chen, H. Li, R. Wang, acid Y. Chi, X. Lin, G. Chen, Carbon 2012, 50,, 4738.) M. Zhang. et al(M. Zhang, Electrochemical method 14.0 L. Bai, W. Shang, W. Xie, H. Ma, Y. Fu, D. Fang, H. Sun, L. Fan, M. Han, C. Liu, S. Yang, J. Mater. Chem., 2012, 22, 7461.) L. Lin. et al (L. Lin, S. Zhang, Exfoliation of MWCNTs 6.53 Chem. Commun., 2012, 48, 10177.) Present study H.sub.2O.sub.2 functionalization 15.8
(21) The controlled removal of GQDs from the graphene surface makes the latter more porous and allows for effective surface modifications to bring in the desired property characteristics at the surface.
(22) Graphene used in the process of the invention is synthesized by pyrolysis of graphene oxide (GO) in argon (Ar) atmosphere at 700-900 C. for 1-3 h.
(23) GO is synthesized by improved Hummer's method. Accordingly, a mixture of potassium permanganate (KMnO.sub.4) and graphite powder (6:1 g ratio) is added slowly to the acid mixture of con. H.sub.2SO.sub.4 and H.sub.3PO.sub.4 (9:1 ratio) with mechanical stirring at 0 C. and the temperature is allowed to increase to a temperature in the range of 45-55 C. and maintaining for about 12-14 hrs. This is followed by adding 30% H.sub.2O.sub.2 in ice water to the reaction mixture to stop the oxidation of the reaction. The mixture is further centrifuged, washed and used for further reaction.
(24) In the present invention, GQDs solution obtained after dialysis show uniform dispersion of quantum dots with average particle size of graphene quantum dots in a single layer is 3-5 nm. (
(25) The process of H.sub.2O.sub.2 oxidative treatment results in etching of the graphene (Gr) surface resulting in increased proportion of nanopores of smaller dimensions in the system. Graphene exhibits a relatively broad pore size distribution within the range of 5 to 9 nm. In addition to the 5 nm sized pores, more pores with an average size of 0.7-3 nm are also found to be present on the graphene surface, pGr-72. The high surface density of the nanopores present on pGr-72 was ensured from hydrogen sorption-desorption capacity. pGr-72 showed nearly two times higher storage capacity as compared to pGr-48 which ensures the better surface density of the nanopores present on pGr-72. The BET surface area of pGr is 204 m.sup.2 g.sup.1.
(26) HRTEM images reveal the presence of nano sized pores on Gr surface while these are absent in the case of pure Gr sheets (
(27) The nanopores on the graphene surface concomitantly enriches the unsaturated carbon valancies thus providing more edge sites which act as a trapping site for other heteroatom doping. This provides a convenient way to enhance the concentration of nitrogen during the doping process and also to establish greater proportions of the desired co-ordinations which are active for facilitating ORR.
(28) The present invention provides a process for nitrogen doping of the porous graphene surface (pGr-72) having excellent activity towards electrochemical oxygen reduction reaction (ORR), comprising; i. Mixing of ethanolic solution of porous graphene (pGr-72) with 1, 10 Phenanthroline at room temperature 30 C.) until complete diffusion of phen in to the cavity of pGr; ii. evaporating the solvent by thermal evaporation to obtain the composite material followed by heating at 900 C. in a furnace saturated with inert atmosphere; and iii. cooling the pyrolysed product (NpGr-72), washing and storing.
(29) The higher amount of the doped nitrogen and its chemical environment of NpGr-72 identified by energy dispersive X-ray analysis (EDAX) show the presence of pyridinic, pyrrolic, graphitic, quaternary nitrogens and nitrogen bound with oxygen (pyridinic N.sup.+O.sup.) respectively; preferably pyridinic and pyrrolic/pyridone type nitrogens doped directly at the defect sites along the pore openings contributing to enhanced ORR activity of NpGr-72.
(30) In order to understand the influence of surface porosity of Gr for nitrogen doping towards the establishment of efficient catalytic sites for ORR, cyclic voltammetry was carried out for NpGr-72 in 0.1 M KOH solution (saturated with Oxygen) and the performance was compared with non-porous nitrogen doped graphene (NGr), pGr-72 and commercial 20 wt % PtC (E-TEK). Accordingly, NpGr-72 exhibited the cathode current onset at +0.02 V, which corresponds to an appreciable reduction in the overpotential by 50 and 90 mV compared to NGr and pGr respectively.
(31) The nearly 4-electron transfer process as quantified from the K-L plots and the significantly lower percentage of H.sub.2O.sub.2 as estimated from the ring current clearly validates the existence of the preferred oxygen reduction kinetics involving the major contribution from the direct reduction of oxygen into water in the present system. Even though NpGr-72 exhibits ORR with higher overpotential compared to the commercial E-TEK (20 wt. % Pt/C) as shown in
(32) The pGr-72 is observed to be electrochemically more stable compared to its commercial Pt counterpart in alkaline medium up to 2500 cycles. The potential cycling causes the dissolution and sintering of Pt nanoparticles in the case of E-TEK whereas degradation of active sites in NpGr-72 is less prominent due to the stable coordination of nitrogen with the graphene moiety.
(33) Graphene with well distributed nano pores as produced by the current method may be used as membrane for gas separation, water desalination, for the single atom doping (Pt, Co and In), nano-electronics and energy applications such as Li-ion batteries Li-air battery, solar cells, super capacitors, gas sensors and polymer electrolyte membrane fuel cells (PEMFCs). The GQD-72 obtained in the process with its unique luminescent properties, display its potential application in nano electronics.
(34) Thus, the present invention disclose a simple and easily scalable process for developing two potentially value added products, GQD-72 and porous graphene pGr-72 having greater prospects in nano electronics and energy applications.
(35) The Gr with well distributed nano pores as produced by the current method may be used as membrane for gas separation, water desalination, for the single atom doping (Pt, Co and In), nano-electronics and energy applications such as Li-ion batteries Li-air battery, solar cells, super capacitors, gas sensors and polymer electrolyte membrane fuel cells (PEMFCs).
EXAMPLES
(36) Following examples are given by way of illustration therefore should not be construed to limit the scope of the invention.
Experimental Methodology
(37) 1. Preparation of Graphene Oxide (GO)
(38) The mixture of potassium permanganate (KMnO.sub.4) and graphite powder (6:1 g ratio) was added slowly to the acid mixture of conc. H.sub.2SO.sub.4:H.sub.3PO.sub.4 (9:1 ratio) (180 ml:20 ml) with mechanical stirring at 0 C. Further, temperature of the reaction mixture was allowed to increase up to 45 C. for 1 h followed by increase up to 55 C. and maintained the same temperature for 12 h. Subsequently, 3 ml of 30% H.sub.2O.sub.2 in ice water was added to the reaction mixture to stop the oxidation of the reaction. The mixture was subjected to centrifugation at 12000 rpm and the supernatant solution was decanted away. The resulting material was subjected to the multiple washings with water, ethanol, acetone and diethyl ether and conserved for further use.
(39) 2. Preparation of Graphene (Gr) from Graphene Oxide (GO).
(40) Graphene oxide (GO) was loaded on the alumina boat which was placed in the quartz tube. Further, the tube was kept in tubular furnace and the tube was saturated with inert atmosphere by purging Ar with the flow rate of 0.5 sccm. Further, the temperature of the furnace was increased to 900 C. and the same temperature was maintained for 3 h. This was allowed to cool to room temperature after pyrolysis with Ar flow. The pyrolysed product was preserved for further studies.
(41) 3. Preparation of Porous Graphene (pGr) and Graphene Quantum Dots by Hydrogen Peroxide (H.sub.2O.sub.2) Functionalization of Gr.
(42) 100 mg of Gr of example 2 was dispersed in 100 ml of H.sub.2O.sub.2 (30%) at room temperature (30 C.) and temperature of the reaction mixture was increased to 70 C. and maintained for 72 h. Subsequently, the resulting mixer was filtered by filter paper (filter paper 0.44 m pore size, Rankem) to obtain porous graphene pGr-72 as residue which was dried at 50 C. for 3 h and preserved for further analysis. Total yield of pGr-72 was estimated which is 70%. The filtrate so obtained was allowed for dialysis in a dialysis bag for 3 days (at 30 C.). The resulting photoluminiscent aqueous solution of graphene quantum dots (GQD-72) was conserved for further analysis. Photoluminescent Yield: 15.8%.
(43) For the comparative study, the set of pGr-48 GQD-48 and pGr-24
GQD-24 were prepared by changing the duration of the functionalization by 48 and 24 h respectively.
(44) 4. Preparation of Nitrogen Doped Porous Graphene (NpGr-72)
(45) 50 mg of pGr as prepared in example 3 in ethanol solution (amount of ethanol) was mixed with 100 mg of 1,10 Phenanthroline (phen) in ethanol amount of ethanol and the reaction mixer was kept for mechanical stirring for 24 h at temp?? to attain the well diffusion of phen into the cavity of the pGr. The solvent was evaporated by thermal evaporation at 50 C. for 3 h. Subsequently, the resulting composite material was loaded on alumina boat placed in the quartz tube. Then, the tube was kept in tubular furnace saturated with inert atmosphere by purging Ar with the flow rate of 0.5 sccm. Further, the temperature of the furnace was increased up to 900 C. and the same was maintained for 3 h. The pyrolysed product (NpGr-72) was cooled, washed with ethanol and preserved for further studies. Yield: 90%. The nitrogen doping on the final product (NpGr-72) was ensured by EDAX and XPS analysis.
CHARACTERIZATION
(46) 5.1 HRTEM Analysis.
(47) The structure and morphology of Gr, pGr and GQDs were explored with help of HRTEM analysis.
(48) 5.2 Optical Property Study; UV-vis Spectra and Photoluminiscent Spectra (PL) of GQD-72.
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(50) 5.3 XRD and Raman Spectra Analysis
(51) The crystalline nature of Gr, pGr-72, NpGr-72 and GQD-72 was inferred from the XRD pattern of
(52) Hence, the extent of oxygen intercalation was expected to be in a significant range to make an apparent shift of the G (002) plane in XRD. In addition to XRD, Raman spectroscopy was also employed to characterize the graphitic nature of GQD and the Gr based samples (
(53) 6. Electrochemical Studies: Cyclic Voltammetry (CV)
(54) To determine the influence of surface porosity of Graphene (Gr) for nitrogen doping towards the establishment of efficient catalytic sites for ORR, cyclic voltammetry (CV) was performed for NpGr-72 in 0.1 M KOH solution (saturated with O.sub.2) and the performance was compared with non-porous nitrogen doped graphene (NGr), pGr-72, Gr and commercial 20 wt % Pt/C (E-TEK).
(55) 7. Accelerated Durability Test for (a) NpGr-72 and (b) 20 wt % Pt/C (E-TEK)
(56) The stability of the non-Pt catalysts under electrochemical environments is an important assessment criterion of their suitability in real fuel testing conditions. Hence, in order to compare the stability of NpGr-72 with respect to the well known E-TEK, the present inventors carried out the accelerated durability test (ADT) as shown in
(57) 8. Single Cell Polarization Test
(58) The demonstration of real fuel cell performance is an important criterion to direct non-Pt electrocatalyst towards the practical application. The single cell polarization performance of the present catalyst was evaluated under anion exchange membrane fuel cell conditions (AEMFCs) (
(59) 9. Hydrogen Adsorption Desorption Isotherms of pGr-48 and pGr-72
(60) An adsorption study using hydrogen as the probe molecule was carried out as smaller pores were expected to bring in higher hydrogen storage capacity to the system.
ADVANTAGES OF THE INVENTION
(61) Previous methods synthesized the quantum dots by cutting down the carbon source into the small quantum dots and excluded their resulting parent carbon source. The present method provides nanoporous graphene and graphene quantum dots simultaneously by hydrogen peroxide oxidation. These nanoporous graphene was effectively utilized for nitrogen doping for oxygen reduction reaction. The process offers a viable and facile route for converting Gr simultaneously into two potentially important materials viz pGr and GQDs. The yield of the quantum dots is significantly more (15.8%) than the previous reports. The holes on the porous Gr are expected to provide more edge sites which are believed to act as a trapping site for other heteroatom doping as well (boron B and Phosphorous P). The Gr with well distributed nano pores can also be effectively utilized as a membrane for gas separation, water desalination, Li-ion storage in Li-air battery. The nitrogen doped porous graphene exhibits ORR with overpotential difference of 80 mV with in comparison of 20 wt % Pt/C which is significantly less than the previous reports. This approach is simple, cheaper and scalable.